background image

 WARNING

Light system controls must be located so 

that the VEHICLE and CONTROLS can be 

operated safely under all driving condi-

tions.

3-1.  CONTROL WIRING.

 

A.  Route the control cable into the vehicle and 

near the eventual location of the user-supplied control 

head. Route the Power cable into the vehicle and to the 

battery.

 

B. 

For proper light operation, the control cable 

must be properly terminated inside the user-supplied 

control head.

 

 

Using figure 3-1 and table 3-1 as a guide, 

make the appropriate electrical connections. Ensure 

that the lines are adequately fused as shown and that 

the switch capacity is adequate for the current require-

ment.

CAUTION

Reverse polarity may damage any power supply 

and prevent operation. Ensure that the correct 

polarity is observed. The positive (+) RED 10GA 

wire must be fused at the source for 40 amps.

 

C. 

Connect the separate BLK 10GA wire to the 

vehicle battery ground terminal (-) and the separate 

RED 10GA wire to the vehicle battery hot terminal (+).

LI

G

H

TB

A

R

WHT/RED
RED
WHT/ORN
ORANGE
WHT/YEL
YELLOW

GREEN
WHITE
GRAY
WHT/BRN
BROWN
WHT/VIO
VIOLET
WHT/BLU
BLUE
WHT/GRN
WHT/GRY

MODE 3
MODE 2
MODE 1
STEADY BURN RED
INTERSECTION
JOG LEFT

BLACK
WHT/BLK

JOG RIGHT
PROGRAM
RIGHT ALLEY
LEFT ALLEY
TAKEDOWNS
SM INT LEFT
SM INT CENTER
SM INT RIGHT
SM INT WARN1
SM INT WARN2
SM INT WARN3
SM INT WARN4
SPEED

BLK/PNK

INGNITION PWR

1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A
1A

20 COND 22AWG CABLE

40 A

SM EXT (SS2000 8)
SM EXT (SS2000 7)
SM EXT (SS2000 6)
SM EXT (SS2000 5)
SM EXT (SS2000 4)
SM EXT (SS2000 3)
SM EXT (SS2000 2)
SM EXT (SS2000 1)

(SMC BLUE)

(SMC GRAY)

(SMC YELLOW)

(SMC VIOLET)
(SMC ORANGE)
(SMC GREEN)
(SMC BROWN)
(SMC WHITE)

290A5310-01

(+) POWER/IGN
(+) BATTERY

(-) GROUND

Figure 3-1.

NOTE

All the lightbar functions can be activated by 

applying 12VDC to the appropriate control wire. 

The 10GA BLK and RED power wires must be 

connected to their respective battery terminals 

for a function check.

3-2.  FUNCTION ACTIVATION – EXCLUDING
 

SIGNALMASTER™.

NOTE

Refer to table 3-1 and figure 3-1 for proper con-

nections.

-2-

C0NROL CABLE 

MAIN FUNCTIONS 

SM INTERNAL 

S2000/SM 

SMC16 

SMC56

WHT/RED 

MODE 3 

MODE 3 

MODE 3 

MODE 3 

MODE 3

RED 

MODE 2 

MODE 2 

MODE 2 

MODE 2 

MODE 2

WHT/ORG 

MODE 1 

MODE 1 

MODE 1 

MODE 1 

MODE 1

ORG 

STEADY RED 

STEADY RED 

STEADY RED 

STEADY RED 

STEADY RED

WHT/YEL 

INTERSECTION 

INTERSECTION 

INTERSECTION 

INTERSECTION 

INTERSECTION

YEL 

JOG LEFT 

JOG LEFT 

JOG LEFT 

JOG LEFT 

JOG LEFT

BLK/PNK 

IGNITION PWR 

IGNITION PWR 

IGNITION PWR 

IGNITION PWR 

IGNITION PWR

BLK 

JOG RIGHT 

JOG RIGHT 

JOG RIGHT 

JOG RIGHT 

JOG RIGHT

WHT/BLK 

PROGRAM 

PROGRAM 

PROGRAM 

PROGRAM 

PROGRAM

GRN 

RIGHT ALLEY 

RIGHT ALLEY 

RIGHT ALLEY 

RIGHT ALLEY 

RIGHT ALLEY

WHT 

LEFT ALLEY 

LEFT ALLEY 

LEFT ALLEY 

LEFT ALLEY 

LEFT ALLEY

GRY 

TAKEDOWNS 

TAKEDOWNS 

TAKEDOWNS 

TAKEDOWNS 

TAKEDOWNS

WHT/BRN 

N/C 

LEFT 

(8) 

BLU 

BLU

BRN 

N/C 

CENTER 

(7) 

YEL 

YEL

WHT/VIO 

N/C 

RIGHT 

(6) 

GRY 

GRY

VIO 

N/C 

WARN 1 

(5) 

VIO 

VIO

WHT/BLU 

N/C 

WARN 2 

(4) 

ORG 

ORG

BLU 

N/C 

WARN 3 

(3) 

GRN 

GRN

WHT/GRN 

N/C 

WARN 4 

(2) 

BRN 

BRN

WHT/GRY 

N/C 

SPEED 

(1) 

WHT 

WHT

Table 3-1.

Summary of Contents for SMART VECTOR SL

Page 1: ...us injury or death to you or others I GENERAL The Smart Vector SL warning system is a full featured programmable halogen LED warning light system V shaped construction lets the Smart Vector SL warning system maximize light warning efficiency at crucial 45 angles The LED pods are two tier with the wide angle Solaris LEDs positioned to provide 360 coverage The warning system s two Smart Pods are pre...

Page 2: ...1A 1A 1A 1A 1A 1A 1A 1A 1A 20 COND 22AWG CABLE 40 A SM EXT SS2000 8 SM EXT SS2000 7 SM EXT SS2000 6 SM EXT SS2000 5 SM EXT SS2000 4 SM EXT SS2000 3 SM EXT SS2000 2 SM EXT SS2000 1 SMC BLUE SMC GRAY SMC YELLOW SMC VIOLET SMC ORANGE SMC GREEN SMC BROWN SMC WHITE 290A5310 01 POWER IGN BATTERY GROUND Figure 3 1 NOTE All the lightbar functions can be activated by applying 12VDC to the appropriate contr...

Page 3: ...switch is held down the Smart Pod s will continue to step left until the switch is released H Jog Right Applying 12VDC via a user supplied momen tary switch to the black wire while alleys or takedowns are illuminated will cause the Smart Pod s to step to the right If the switch is pressed and released the Smart Pod s will jog right one step If the switch is held down the Smart Pod s will continue ...

Page 4: ... module in POD 1 will flash the selected pattern number The lightbar will stop momentarily then operate in the selected pattern Each time 12VDC is momentarily ap plied the pattern number will advance When the last available pattern number is reached the next momen tary application of 12 VDC will select the first available pattern C If patterns assigned to the other mode inputs are to be changed ap...

Page 5: ...input 3 Slide Switch 3 Front LED module POD 1 the upper LED module POD 1 rear LED mod ule POD 1 and the Smart Pods will operate according to the stored program input F Remove 12VDC from the WHT BLK control wire Momentarily re apply 12VDC to the WHT BLK control wire and the Smart Pods will advance to the next program input Each time 12VDC is momentarily applied to the WHT BLK control wire the progr...

Page 6: ...o prevent permanent eye damage do not stare into the light beam at close range After Installation check the entire system to be sure the lights are flashing properly and all light system functions are operating properly SAFETY MESSAGE TO OPERATORS WARNING People s lives depend on your safe use of our products Listed below are some im portant safety instructions and precau tions you should follow A...

Page 7: ...Excessive tightening of the Torx head screws will damage the screws D Replace the dome and secure with the previ ously removed Torx head screws 7 5 2 SMART POD SERVICING See figure 5 2 A Remove and retain the two Torx head screws which secure the dome to the pod Carefully remove the dome and set it aside B To gain access to the motor proceed as fol lows 1 Remove and retain the screws which se cure...

Page 8: ... electrical connector CAUTION Do not overtighten screws 3 Reassembly is the reverse Do not over tighten Phillips screws Use due caution when replacing screws in previously installed reflector assemblies to re engage the existing cut thread in the plastic reflector B Trioptic LED SignalMaster Removal and Installation 1 Remove the cover and SmartPod SignalMaster board as described in Section 5 3 A 2...

Page 9: ...g such as strong detergents solvents or petroleum products If crazing of domes does occur reliability of light for emergen cy purposes may be reduced until domes are replaced Ordinary cleaning of the plastic lenses can be accomplished by using mild soap and a soft rag Should fine scratches or a haze appear on a lens they can best be removed with a specialty plastic cleaner polish such as Plexus an...

Page 10: ...175716 Description Part Number Fuses Fuse 2 Amp Pico Fuse 148151 08 Fuse 2 Amp Automotive Blade 148A142 10 Fuse 5 Amp Automotive Blade 148A142 03 Fuse 15 Amp Automotive Blade 148A142 06 Fuse 20 Amp Automotive Blade 148A142 LED Pod Components PCB Assembly 2005272 1 to be replaced by 2005340 1 Reflector Assembly Amber Includes PCB 8654167 12 Reflector Assembly Blue Includes PCB 8654167 13 Reflector ...

Page 11: ...18 C46 SR J19 C47 C42 D19 D18 C43 D20 R53 SIGMAST INPUTS FSB C48 J20 U10 R47 C44 R48 C45 MAIN PROG J21 R50 JP7 R49 R54 D22 C50 C24 R33 R32 D17 D12 D14 D15 D11 D16 U6 D7 D5 D6 D8 D9 C38 R42 C34 D13 R43 C39 C35 R36 C29 R37 C30 R31 R17 R18 C22 C16 C23 C17 R25 C11 R26 C12 R35 R34 C37 R45 C41 R44 C40 C36 R39 R38 C31 C32 1 U7 R24 D3 C25 C19 C18 C26 R28 C14 R27 C13 JP6 Y1 C15 C27 C9 R23 R16 PATTERN INPUT...

Page 12: ......

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