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2562099B
REV.  B  1006
Printed in U.S.A.

INSTALLATION AND MAINTENANCE INSTRUCTIONS 

FOR

SMART VECTOR™ SL LED LIGHTBAR

SAFETY MESSAGE TO INSTALLERS AND USERS 

 WARNING 

People’s lives depend on your safe instal-

lation of our products. It is important to 

read, understand and follow all instruc-

tions shipped with the products. In addi-

tion, listed below are some other important 

safety instructions and precautions you 

should follow:

•  To properly install lightbar, you must have a 

good understanding of automotive systems, 

along with proficiency in the installation 

and use of safety warning equipment.

•  DO NOT install equipment or route wiring 

in the deployment path of an air bag.

•  This product contains high intensity LED 

devices. To prevent permanent eye damage, 

DO NOT stare into the light beam at close 

range.

•  A light system is a high current device. In 

order for it to function properly, a separate 

ground connection must be made. If practi-

cal, it should be connected to the negative 

battery terminal. At a minimum, it may be 

attached to a solid metal body or chassis 

part that will provide an effective ground 

path as long as the light system is used.

•  When drilling into a vehicle structure, be 

sure that both sides of the surface are clear 

of anything that could be damaged.

•  Locate the light system controls so the VE-

HICLE and CONTROLS can be operated 

safely under all driving conditions.

•  The mounting system should be periodically 

inspected to ensure that it is securely at-

tached to the vehicle.

•  Improper lightbar activation may occur if 

the lightbar is installed less than 18-inches 

away from a two-way radio antenna. En-

sure that the lightbar is installed at least 

18-inches away from any two-way radio an-

tenna.

•  File these instructions in a safe place and 

refer to them when maintaining and/or rein-

stalling the product.

 

Failure to follow all safety precautions and 

instructions may result in property damage, seri-

ous injury, or death to you or others.

I. 

GENERAL.

 

The Smart Vector SL warning system is a full-

featured, programmable halogen/LED warning light 

system. V-shaped construction lets the Smart Vector 

SL warning system maximize light warning efficiency 

at crucial 45° angles. The LED pods are two-tier with 

the wide angle Solaris LEDs positioned to provide 360° 

coverage. The warning system’s two Smart Pods are 

preprogrammed to provide a wide selection of warning 

light patterns. Available patterns include: rotate at 90, 

120 or 175 flashes per minute; oscillate to the front, rear, 

or intersection; as well as front or rear flashing. Pattern 

selection can be performed during or after installation. 

Take-down and alley lights have horizontal tracking 

capability for use as spotlights. An optional LED rear 

directional light, called the SignalMaster™, provides 

additional warning capability. The SignalMaster can 

be operated via the internal controller with its prepro-

grammed light patterns, or by an external controller 

like the SS2000SM, SMC16 and SMC56 SignalMaster 

controllers.

II. UNPACKING.

 

After unpacking the SMART VECTOR SL light as-

sembly, inspect it for damage that may have occurred in 

transit. If the unit has been damaged, do not attempt to 

install or operate it. File a claim immediately with the 

carrier, stating the extent of damage. Carefully check all 

envelopes, shipping labels, and tags before removing or 

destroying them.

III.  INSTALLATION.

 WARNING

Improper lightbar activation may occur if 

the lightbar is installed less than 18-inches 

away from a two-way radio antenna. En-

sure that the lightbar is installed at least 

18-inches away from any two-way radio 

antenna.

 

Before proceeding, ensure that the lightbar has 

been installed on the vehicle roof in accordance with the 

instructions packed with the mounting kit. The lightbar 

is completely wired at the factory and does not require 

any additional internal wiring. All the conductors neces-

sary for control of any and all basic and optional func-

tions are contained in the cable. The basic light func-

tions of the unit must be controlled by a user-supplied 

control head. 

Summary of Contents for SMART VECTOR SL

Page 1: ...us injury or death to you or others I GENERAL The Smart Vector SL warning system is a full featured programmable halogen LED warning light system V shaped construction lets the Smart Vector SL warning system maximize light warning efficiency at crucial 45 angles The LED pods are two tier with the wide angle Solaris LEDs positioned to provide 360 coverage The warning system s two Smart Pods are pre...

Page 2: ...1A 1A 1A 1A 1A 1A 1A 1A 1A 20 COND 22AWG CABLE 40 A SM EXT SS2000 8 SM EXT SS2000 7 SM EXT SS2000 6 SM EXT SS2000 5 SM EXT SS2000 4 SM EXT SS2000 3 SM EXT SS2000 2 SM EXT SS2000 1 SMC BLUE SMC GRAY SMC YELLOW SMC VIOLET SMC ORANGE SMC GREEN SMC BROWN SMC WHITE 290A5310 01 POWER IGN BATTERY GROUND Figure 3 1 NOTE All the lightbar functions can be activated by applying 12VDC to the appropriate contr...

Page 3: ...switch is held down the Smart Pod s will continue to step left until the switch is released H Jog Right Applying 12VDC via a user supplied momen tary switch to the black wire while alleys or takedowns are illuminated will cause the Smart Pod s to step to the right If the switch is pressed and released the Smart Pod s will jog right one step If the switch is held down the Smart Pod s will continue ...

Page 4: ... module in POD 1 will flash the selected pattern number The lightbar will stop momentarily then operate in the selected pattern Each time 12VDC is momentarily ap plied the pattern number will advance When the last available pattern number is reached the next momen tary application of 12 VDC will select the first available pattern C If patterns assigned to the other mode inputs are to be changed ap...

Page 5: ...input 3 Slide Switch 3 Front LED module POD 1 the upper LED module POD 1 rear LED mod ule POD 1 and the Smart Pods will operate according to the stored program input F Remove 12VDC from the WHT BLK control wire Momentarily re apply 12VDC to the WHT BLK control wire and the Smart Pods will advance to the next program input Each time 12VDC is momentarily applied to the WHT BLK control wire the progr...

Page 6: ...o prevent permanent eye damage do not stare into the light beam at close range After Installation check the entire system to be sure the lights are flashing properly and all light system functions are operating properly SAFETY MESSAGE TO OPERATORS WARNING People s lives depend on your safe use of our products Listed below are some im portant safety instructions and precau tions you should follow A...

Page 7: ...Excessive tightening of the Torx head screws will damage the screws D Replace the dome and secure with the previ ously removed Torx head screws 7 5 2 SMART POD SERVICING See figure 5 2 A Remove and retain the two Torx head screws which secure the dome to the pod Carefully remove the dome and set it aside B To gain access to the motor proceed as fol lows 1 Remove and retain the screws which se cure...

Page 8: ... electrical connector CAUTION Do not overtighten screws 3 Reassembly is the reverse Do not over tighten Phillips screws Use due caution when replacing screws in previously installed reflector assemblies to re engage the existing cut thread in the plastic reflector B Trioptic LED SignalMaster Removal and Installation 1 Remove the cover and SmartPod SignalMaster board as described in Section 5 3 A 2...

Page 9: ...g such as strong detergents solvents or petroleum products If crazing of domes does occur reliability of light for emergen cy purposes may be reduced until domes are replaced Ordinary cleaning of the plastic lenses can be accomplished by using mild soap and a soft rag Should fine scratches or a haze appear on a lens they can best be removed with a specialty plastic cleaner polish such as Plexus an...

Page 10: ...175716 Description Part Number Fuses Fuse 2 Amp Pico Fuse 148151 08 Fuse 2 Amp Automotive Blade 148A142 10 Fuse 5 Amp Automotive Blade 148A142 03 Fuse 15 Amp Automotive Blade 148A142 06 Fuse 20 Amp Automotive Blade 148A142 LED Pod Components PCB Assembly 2005272 1 to be replaced by 2005340 1 Reflector Assembly Amber Includes PCB 8654167 12 Reflector Assembly Blue Includes PCB 8654167 13 Reflector ...

Page 11: ...18 C46 SR J19 C47 C42 D19 D18 C43 D20 R53 SIGMAST INPUTS FSB C48 J20 U10 R47 C44 R48 C45 MAIN PROG J21 R50 JP7 R49 R54 D22 C50 C24 R33 R32 D17 D12 D14 D15 D11 D16 U6 D7 D5 D6 D8 D9 C38 R42 C34 D13 R43 C39 C35 R36 C29 R37 C30 R31 R17 R18 C22 C16 C23 C17 R25 C11 R26 C12 R35 R34 C37 R45 C41 R44 C40 C36 R39 R38 C31 C32 1 U7 R24 D3 C25 C19 C18 C26 R28 C14 R27 C13 JP6 Y1 C15 C27 C9 R23 R16 PATTERN INPUT...

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