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-5-

 

E. 

Electrical Connections.

Failure to observe this WARNING may result 

in fire, burns, or blindness.

If shorted to vehicle frame, high current con-

ductors can cause hazardous sparks resulting 

in electrical fires or molten metal

If additional cable length is required, splice 

the same gauge (or heavier) wire to the leads.

DO NOT connect this system to vehicle bat-

tery until ALL other electrical connections 

are made and mounting of all components is 

complete.

Verify that no short circuits exist, before con-

necting to the positive (+) battery terminal.

 

 

1.  Power Connections.

 

 

 

a.  Route a red 18-guage wire from the 

control head location to the power source.

 

 

 

b.  Do not connect the red wire to the positive 

(+) power source at this time.

 

 

 

c.  Connect the White/Green wire (attached 

to control head bracket) to a known good chassis ground.

 

 

2.  Control Head Connections

 

 

 

a.  See figure 4. Crimp 1/4" straight fast-

on terminal on the cable wire ends and the jumper wire 

combination.

 

 

 

b.  Connect the terminals on the switch as 

shown in figure 4.

Figure 4.

 

 

 

c.  Ensure that there are no loose wire 

strands or other bare wires which may cause a short 

circuit. Also, all wires must be protected from any sharp 

edges which could eventually cut through the insulation.

 

 

 

d.  Connect the 18-gauge red wire to the 

positive (+) terminal of the battery using an in-line user-

supplied fuseholder and 25A fuse. Locate the fuse as near 

the battery as possible to protect the entire length of wire.

IV.  TESTING.

This product contains high output LED de-

vices. To prevent permanent eye damage, do 

not stare into the light beam at close range.

 

After installation, check the entire system to be 

sure the lights are flashing properly and all light system 

functions are operating properly.

SAFETY MESSAGE TO OPERATORS

People’s lives depend on your safe use of our 

products. Listed below are some important 

safety instructions and precautions you 

should follow:

•  Although your warning system is operat-

ing properly, it may not be completely ef-

fective. People may not see or heed your 

warning signal. You must recognize this 

fact and continue driving cautiously.

•  Also, situations may occur which obstruct 

your warning signal when natural or 

manmade objects are between your vehi-

cle and others, such as: raising your hood 

or trunk lid. If these situations occur, be 

especially careful.

•  This product contains high intensity LED 

devices. To prevent permanent eye dam-

age, DO NOT stare into the light beam at 

close range.

•  At the start of your shift, you should en-

sure that the light is securely attached 

and operating properly.

 

Failure to follow these safety precautions may 

result in property damage, serious injury, or death to 

you, to passengers, or to others.

RETAIN AND REFER TO THIS MESSAGE

NOTE: TWO WIRES ARE 

CRIMPED IN ONE TERMINAL

NOTE: MATING FEMALE TERMINALS ARE CRIMPED

ON WIRES BEFORE CONNECTING TO SWITCHES.

CONTROL CABLE
ASSEMBLY

BEIGE

BLACK

290A5635

WHITE

SWITCH BRACKET

REAR VIEW

JUMPER WIRE FROM

INSTALLATION KIT

RED

GOLD

TERMINAL

OFF-ON

SWITCH

CHASSIS GROUND

HAZARD

SWITCH

3

2

1

3

2

1

CAUTION

IMPROPER WIRING OF THE ILLUMINATED SWITCH FEATURE

WILL RESULT IN P.C.B. DAMAGE.  ENSURE THAT THE CHASSIS GROUND

LEAD IS CONNECTED TO THE GOLD (PIN #3) TERMINAL AND THAT

THE UNTERMINATED END OF THE LEAD IS CONNECTED

TO A KNOWN GOOD CHASSIS GROUND.

+12 V

Summary of Contents for RAYDIAN

Page 1: ...sult in property damage serious injury or death to you or others I GENERAL HEAVY OBJECT Get assistance when lifting or installing Failure to do so will cause permanent bodily injury The Raydian is a LED light bar with supplemental white halogen area lighting designed for use with Federal Signal lightbar controllers and or single switches rated at 2 amperes and above The base is a two piece extrude...

Page 2: ... to the Work lights BROWN wire will cause the Work lights to illuminate 5 Right Alley Applying 12VDC to the Right Alley BLUE wire will cause the Right Alley lights to illuminate 6 Left Alley Applying 12VDC to the Left Alley VIOLET wire will cause the Left Alley lights to illuminate 7 Mode Programming Each of the modes of operation can be programmed to operate with one of the available flash patter...

Page 3: ...ntire bar twice followed by a Wrap Around Inside to Outside followed by an Alternate Double Flash followed by a Wrap Around Inside to Outside Programming is accomplished as follows a Apply 12VDC to the mode input to be programmed The bar will flash the current pattern b Momentarily apply 12VDC to the Program PINK wire The lightbar will stop briefly then the entire lightbar LEDs will flash the numb...

Page 4: ...ent pattern b Momentarily apply 12VDC to the Program PINK wire The SignalMaster will then begin to flash the newly selected pattern c Repeat step b until the desired pattern is selected d To program the other modes apply 12VDC to the desire mode input and repeat steps b and c 4 D SignalMaster Control Head Installation When installing equipment inside air bag equipped vehicles the installer MUST en...

Page 5: ...stare into the light beam at close range After installation check the entire system to be sure the lights are flashing properly and all light system functions are operating properly SAFETY MESSAGE TO OPERATORS People s lives depend on your safe use of our products Listed below are some important safety instructions and precautions you should follow Although your warning system is operat ing proper...

Page 6: ...ice 1 Removal Remove the two 1 4 20 Phillips Flathead screws retaining the dome assembly Slide the assembly away from the bar and unplug the 15 pin electrical 6 Figure 5 connector With the end dome removed from the bar remove the 10 32 Phillips head screw from the bottom of the dome The lighting units upper plate and lower plate are now removed from the dome as an assembly Once free of the dome th...

Page 7: ... Solaris LEDs see figure 7 1 Remove the 6 Phillips head screw retaining the PCB assembly 2 Slide the PCB assembly up then away from the reflector to disengage the pins from the LED 3 Assembly is the reverse of disassembly Prior to installation of the PCB assembly ensure that the LED connector pins on the PCB are not bent or damaged Figure 6 Figure 7 H LED Module Replacement Solaris LEDs see figure...

Page 8: ...mblies PCB Assembly Backer Board 2005340 PCB Assembly STT Backer Board 2005314 Reflector Assembly 6 Button Amber 8654167 02 Reflector Assy Stop Tail Turn Red 8654207 LED 6 Button Amber 8625234 A LED STT Red 2005303A Copyright 2006 Federal Signal Corporation 8 290A5639 1 4 FLAT WASHER END BRACKET ASSEMBLY P C B BOARD AND BRACKET ASSEMBLY EXTRUSION 1 4 LOCKWASHER 1 4 20 HEX HEAD SCREW DOME SEAL ...

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