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601 Old Airport Road • Bristol, VA 24201   Phone (276) 669-4084 • FAX (276) 669-1869 • www.federalpacific.com • ISO9001:2015

SECTION IB-2D-700

INSTALLATION & OPERATION INSTRUCTIONS

PMDF PAD-MOUNTED SWITCHGEAR 

NOVEMBER 2017 VER. 2.1

PAGE 6

Terminate cables and install 600 ampere elbows and accessories 

following instructions provided by the cable manufacturer and 

the elbow manufacturer. The 600 ampere elbows are a dead-

break device and must NOT be removed when the equipment 

is  energized.

Always follow user’s and manufacturer’s standard operating 

procedures when installing, maintaining or removing 200 ampere 

loadbreak elbow connectors and accessories. Such procedures 

should always include:
1.  Verifying the correct circuit is being maneuvered,  
2.  Installing portable feed-through standoff bushings on the 

parking stand adjacent to the loadbreak elbow to be switched, 

3.  Recognizing that the unit may be subject to back feed and 

taking necessary precautions to isolate the equipment from 

such possibility before maneuvering 200 amp elbows when 

dead-break procedures are to be followed, 

4.  Testing for voltage, and 
5.  Grounding the circuits before any other work is attempted.

Bushings 

The 600 ampere bushings accommodate 600 ampere elbow 

(separable insulated) connectors and accessories. The units 

are shipped with a red dust cover over each bushing to prevent 

contamination. Dust covers are NOT capable of providing any  

electrical insulation at medium voltage levels. Therefore, if an 

elbow is not to be connected to a bushing, prior to energization 

the dust cover MUST be removed and replaced with an insulating 

protective bushing cover.

Always follow user’s and manufacturer’s standard operating 

procedures when installing, maintaining or removing 600 ampere 

elbow connectors. Such procedures should always include:
1.  Opening adjacent load-interrupting devices to completely de-

energize the unit, 

2.  Recognizing that the unit may be subject to back feed and tak-

ing necessary precautions to isolate the equipment from such 

possibility before maneuvering 600 amp elbows, 

3.  Testing for voltage to verify circuit is de-energized before 

maneuvering 600 amp elbows,  and 

4.  Grounding the circuits before any other work is attempted.

Removal of Load-Break Elbows 

1.  Remove the padlock and fully loosen the penta-head bolt. Pull 

and lower the door handle cover to open the active elbow-

compartment door and secure with the windbrace.  See Figures 

7 through 14.

2.  Loosen the two pentahead bolts that secure the passive elbow 

compartment  door and secure it open using the windbrace. 

3.  System operating practices may allow loadbreak elbows to 

be switched while the associated cable is energized. Follow 

loadbreak elbow manufacturer’s procedures for proper tech-

nique when live switching is to be performed using the elbows. 

If live switching is not permitted with elbows, appropriately 

rated voltage testers should be used to verify that the circuit 

is completely de-energized. 

4.  Using the shotgun clamp stick, install and secure the feed-

through standoff bushing on the parking stand.  

 

5.  If live switching of elbows is not permitted for operating 

circumstances of the  system, test the elbow to be moved for 

voltage. After verifying that voltage is not present, or if live 

switching is permitted, use the shotgun clamp stick to  remove 

the elbow connector from the appropriate bushing well, fol-

lowing standard system operating procedures and the elbow 

manufacturer’s instructions. Move the elbow connector onto 

a standard feed-thru standoff bushing that is placed in the 

parking stand. 

WARNING

Failure to remove dust covers and replace with a protective 

insulating bushing cover prior to energization may result in 

equipment damage, personal injury or death.

DANGER

Do not attempt to remove 600 ampere elbows (separable 

insulated) connectors when the equipment is energized. Any 

attempt to remove 600 ampere elbows while the equipment 

is energized will result in equipment damage, personal injury 

or  death.

DANGER

When removing energized 200 ampere elbows (separable 

insulated) connectors, do not allow the elbow probe to 

touch any grounded surface. Before working on any cables 

or circuits, test for voltage and ground the circuit. Failure to 

follow proper  procedures while the equipment is energized 

will result in equipment damage, personal injury or death.

DANGER

When removing energized 200 ampere elbows (separable 

insulated) connectors, do not allow the elbow probe to 

touch any grounded surface. Before working on any cables 

or circuits, test for voltage and ground the circuit. Failure to 

follow proper  procedures while the equipment is energized 

will result in equipment damage, personal injury or death.

Summary of Contents for PMDF Series

Page 1: ...utility performing and authorizing the work Completion of these instructions implies no further warranty by the manufacturer A Qualified Person is defined in the National Electrical Code NEC NFPA 70 as One who has skills and knowledge related to the construction and op eration of the electrical equipment and installations and has received safety training to recognize and avoid the hazards involved...

Page 2: ...ent labels are available by contacting Federal Pacific SAFETY PRECAUTION FOLLOWING SAFETY INSTRUCTIONS NOTICE Thoroughly and carefully read this instruction bulletin before installation of the pad mounted switchgear before switching with elbows or installingoraccessingthemeteringtransformers in this equipment and before performing any maintenance on the equipment DANGER Federal Pacific Fuse Mounti...

Page 3: ...nish the protective film must be removed for outdoor storage of unit Export or special packing is available as an option based on customer s requirements and special conditions Separate in structions are available for these situations Figure 2 Lifting Method General Description PMDF dead front pad mounted switchgearconsistsofoneormore single pole 200 ampere bushing wells to accommodate 200 ampere ...

Page 4: ...plied between unit base and pad to prevent entry of foreign objects vegetation insects animals and moisture Figure 3 Typical pad layout and associated circuit diagram for one particular PMDF design DO NOT USE FOR CONSTRUCTION PURPOSES 2 Connect the concentric neutral wires to the enclosure ground padsinsidetheenclosuretofacilitategroundsystemconforming to user s grounding procedures The maximum mo...

Page 5: ... requirements Bushing Wells The 200 ampere bushing wells accommodate 200 ampere elbow separableinsulated loadbreakconnectorsandaccessories The unitsareshippedwithayellowdustcoverovereachbushingwell topreventcontamination DustcoversareNOTcapableofprovid inganyelectricalinsulationatmediumvoltagelevels Therefore if an elbow is not to be connected to a bushing well prior to energization the dust cover...

Page 6: ...reak Elbows 1 Removethepadlockandfullyloosenthepenta headbolt Pull and lower the door handle cover to open the active elbow compartmentdoorandsecurewiththewindbrace SeeFigures 7 through 14 2 Loosenthetwopentaheadboltsthatsecurethepassiveelbow compartment door and secure it open using the windbrace 3 System operating practices may allow loadbreak elbows to be switched while the associated cable is ...

Page 7: ...lation of Metering Transformers 1 Removethepadlockandfullyloosenthepenta headbolt Pull and lower the door handle cover to open the active elbow compartmentdoorandsecurewiththewindbrace SeeFigures 7 through 14 2 Loosenthetwopentaheadboltsthatsecurethepassiveelbow compartment door and secure it open using the windbrace 3 Loosenthepenta headboltsoneachinnerbarrierandsecure them open using the pin pro...

Page 8: ... 315 R6 200 15 95 54 54 51 22 28 14 14 7 NA NA 22 62 62 46 46 PMDF 315 L9 200 15 95 54 54 51 22 28 14 14 7 5 8 5 8 22 62 62 46 46 PMDF 325 R6 200 25 125 66 66 51 24 1 2 30 1 2 17 1 2 16 8 1 2 NA NA 24 74 74 58 58 PMDF 325 L9 200 25 125 66 66 51 24 1 2 30 1 2 17 1 2 16 8 1 2 6 8 3 8 24 74 74 58 58 PMDF 335 R6 200 35 150 76 66 53 24 1 2 33 22 1 2 18 5 16 12 9 16 5 5 8 8 1 2 24 74 84 68 58 34 5 kV de...

Page 9: ...oor handle See Figures 8 through 10 Figure 13 Padlock cannot be inserted until penta head bolt is fully tightened Figure 14 Always close latch and padlock the enclosure door before leaving the unit or when working on the opposite side Figure 10 Door handle cover is secured closed by a penta head or hex head bolt Turn socket counter clockwise to loosen bolt Figure 9 Door handle is stainless steel F...

Page 10: ...sformer compartment of the switchgear 2 Checkforcleanlinessgenerally butparticularlyforaccumula tionofanyforeignmaterialoninsulators barriersandmetering transformers Barriersandinsulatorscanbecleanedwithanon alcoholbased cleaner that does not leave any residue when dry Residue must be removed Optional Features Standard options can be supplied that best serve the customer s needs and operating prac...

Page 11: ...l VA 24201 Phone 276 669 4084 FAX 276 669 1869 www federalpacific com ISO9001 2015 SECTION IB 2D 700 INSTALLATION OPERATION INSTRUCTIONS PMDF PAD MOUNTED SWITCHGEAR NOVEMBER 2017 VER 2 1 PAGE 11 This Page Intentionally Left Blank ...

Page 12: ...PAD MOUNTED SWITCHGEAR NOVEMBER 2017 VER 2 1 PAGE 12 This Page Intentionally Left Blank Every effort is made to ensure that customers receive an up to date instruction manual on the use of Federal Pacific products however fromtimetotime modificationstoourproductsmaywithoutnoticemaketheinformationcontained herein subject to alteration 2014 Electro Mechanical Corporation ...

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