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601 Old Airport Road • Bristol, VA 24201   Phone (276) 669-4084 • FAX (276) 669-1869 • www.federalpacific.com • ISO9001:2015

SECTION IB-2D-700

INSTALLATION & OPERATION INSTRUCTIONS

PMDF PAD-MOUNTED SWITCHGEAR 

NOVEMBER 2017 VER. 2.1

PAGE 5

Figure 5.  Bolting Units to Pad

Cabinet

5/8-11 Anchor

Bolts (by others)

4 Tie Down

Plates Provided With

Unit

Recommended

Pad Section

Figure 4.  Typical Anchor Bolt Location

Corner Detail

Anchor Bolt

Enclosure Flange

Customers 

Box Pad

Figure 6.  View of PMDF elbow-compartment 

side with doors open to show customer selected 

bushing wells (pictured) or, if specified optional 

600 ampere bushings. The 200 ampere bushing 

wells accommodate loadbreak inserts and 

elbow connectors. Dust covers (yellow discs) 

must be removed from all unused positions and 

replaced with protective insulating bushing-

well plugs (or insulating bushing covers when 

furnished with 600 ampere bushings, which 

have red dust covers). 

Bushing Wells and Bushings

Federal Pacific PMDF Pad-Mounted Switchgear is furnished 

with a choice of either 200 ampere bushing wells or 600 ampere 

bushings on the line side or load side. The bushing wells and 

bushings meet ANSI 386 standard requirements.

Bushing Wells 

The 200 ampere bushing wells accommodate 200 ampere elbow 

(separable insulated) loadbreak connectors and accessories. The 

units are shipped with a yellow dust cover over each bushing well 

to prevent contamination. Dust covers are NOT capable of provid-

ing any electrical insulation at medium voltage levels. Therefore, 

if an elbow is  not to be connected to a bushing well, prior to 

energization the dust cover MUST be removed and replaced 

with an insulating protective bushing-well plug. See Figure 6.

Install load-break inserts following the insert manufacturer’s 

instructions supplied therewith. Terminate cables and install 200 

ampere loadbreak elbows and accessories following instructions 

provided by the cable manufacturer and the elbow manufacturer. 

The 200 ampere elbows are a loadbreak device and, if standard 

system operating practices and conditions permit, may be re-

moved when the equipment is energized, providing single-pole 

loadbreak live switching is performed using insulated shotgun 

clamp sticks. Before performing any live-switching with elbows, 

install insulating feed-through standoff bushings on the parking 

stand adjacent to the loadbreak elbow to be switched.

WARNING

For all un-terminated phase positions, failure to remove dust 

covers and replace  with a protective insulating bushing-well 

plug prior to energization may result in  equipment damage, 

personal injury or death.

Summary of Contents for PMDF Series

Page 1: ...utility performing and authorizing the work Completion of these instructions implies no further warranty by the manufacturer A Qualified Person is defined in the National Electrical Code NEC NFPA 70 as One who has skills and knowledge related to the construction and op eration of the electrical equipment and installations and has received safety training to recognize and avoid the hazards involved...

Page 2: ...ent labels are available by contacting Federal Pacific SAFETY PRECAUTION FOLLOWING SAFETY INSTRUCTIONS NOTICE Thoroughly and carefully read this instruction bulletin before installation of the pad mounted switchgear before switching with elbows or installingoraccessingthemeteringtransformers in this equipment and before performing any maintenance on the equipment DANGER Federal Pacific Fuse Mounti...

Page 3: ...nish the protective film must be removed for outdoor storage of unit Export or special packing is available as an option based on customer s requirements and special conditions Separate in structions are available for these situations Figure 2 Lifting Method General Description PMDF dead front pad mounted switchgearconsistsofoneormore single pole 200 ampere bushing wells to accommodate 200 ampere ...

Page 4: ...plied between unit base and pad to prevent entry of foreign objects vegetation insects animals and moisture Figure 3 Typical pad layout and associated circuit diagram for one particular PMDF design DO NOT USE FOR CONSTRUCTION PURPOSES 2 Connect the concentric neutral wires to the enclosure ground padsinsidetheenclosuretofacilitategroundsystemconforming to user s grounding procedures The maximum mo...

Page 5: ... requirements Bushing Wells The 200 ampere bushing wells accommodate 200 ampere elbow separableinsulated loadbreakconnectorsandaccessories The unitsareshippedwithayellowdustcoverovereachbushingwell topreventcontamination DustcoversareNOTcapableofprovid inganyelectricalinsulationatmediumvoltagelevels Therefore if an elbow is not to be connected to a bushing well prior to energization the dust cover...

Page 6: ...reak Elbows 1 Removethepadlockandfullyloosenthepenta headbolt Pull and lower the door handle cover to open the active elbow compartmentdoorandsecurewiththewindbrace SeeFigures 7 through 14 2 Loosenthetwopentaheadboltsthatsecurethepassiveelbow compartment door and secure it open using the windbrace 3 System operating practices may allow loadbreak elbows to be switched while the associated cable is ...

Page 7: ...lation of Metering Transformers 1 Removethepadlockandfullyloosenthepenta headbolt Pull and lower the door handle cover to open the active elbow compartmentdoorandsecurewiththewindbrace SeeFigures 7 through 14 2 Loosenthetwopentaheadboltsthatsecurethepassiveelbow compartment door and secure it open using the windbrace 3 Loosenthepenta headboltsoneachinnerbarrierandsecure them open using the pin pro...

Page 8: ... 315 R6 200 15 95 54 54 51 22 28 14 14 7 NA NA 22 62 62 46 46 PMDF 315 L9 200 15 95 54 54 51 22 28 14 14 7 5 8 5 8 22 62 62 46 46 PMDF 325 R6 200 25 125 66 66 51 24 1 2 30 1 2 17 1 2 16 8 1 2 NA NA 24 74 74 58 58 PMDF 325 L9 200 25 125 66 66 51 24 1 2 30 1 2 17 1 2 16 8 1 2 6 8 3 8 24 74 74 58 58 PMDF 335 R6 200 35 150 76 66 53 24 1 2 33 22 1 2 18 5 16 12 9 16 5 5 8 8 1 2 24 74 84 68 58 34 5 kV de...

Page 9: ...oor handle See Figures 8 through 10 Figure 13 Padlock cannot be inserted until penta head bolt is fully tightened Figure 14 Always close latch and padlock the enclosure door before leaving the unit or when working on the opposite side Figure 10 Door handle cover is secured closed by a penta head or hex head bolt Turn socket counter clockwise to loosen bolt Figure 9 Door handle is stainless steel F...

Page 10: ...sformer compartment of the switchgear 2 Checkforcleanlinessgenerally butparticularlyforaccumula tionofanyforeignmaterialoninsulators barriersandmetering transformers Barriersandinsulatorscanbecleanedwithanon alcoholbased cleaner that does not leave any residue when dry Residue must be removed Optional Features Standard options can be supplied that best serve the customer s needs and operating prac...

Page 11: ...l VA 24201 Phone 276 669 4084 FAX 276 669 1869 www federalpacific com ISO9001 2015 SECTION IB 2D 700 INSTALLATION OPERATION INSTRUCTIONS PMDF PAD MOUNTED SWITCHGEAR NOVEMBER 2017 VER 2 1 PAGE 11 This Page Intentionally Left Blank ...

Page 12: ...PAD MOUNTED SWITCHGEAR NOVEMBER 2017 VER 2 1 PAGE 12 This Page Intentionally Left Blank Every effort is made to ensure that customers receive an up to date instruction manual on the use of Federal Pacific products however fromtimetotime modificationstoourproductsmaywithoutnoticemaketheinformationcontained herein subject to alteration 2014 Electro Mechanical Corporation ...

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