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Fayat Dynapac CC1300, Instruction Manual

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Fayat Dynapac CC1300 Instruction Manual Download Page 8

2000h-

Maintenance

4812161001_J.pdf

2020-02-03

Engine oil and oil filter - Change ............................................................... 90

Drum - oil level
Inspection - filling ...................................................................................... 91

Rubber elements and attachment  screws
Check ........................................................................................................ 91

Hydraulic reservoir cap - Check ................................................................ 91

Controls - Lubrication ................................................................................ 92

Check - Coolant system ............................................................................ 92

Replacing the fuel filter.............................................................................. 93

Controls - Lubrication ................................................................................ 94

Replacing the pre-filter .............................................................................. 95

Maintenance - 1000h ............................................................................................................. 97

Battery
- Check condition ...................................................................................... 97

Engine oil and oil filter - Change ............................................................... 98

Drum - oil level
Inspection - filling ...................................................................................... 99

Rubber elements and attachment  screws
Check ........................................................................................................ 99

Hydraulic reservoir cap - Check ................................................................ 99

Controls - Lubrication .............................................................................. 100

Check - Coolant system .......................................................................... 102

Replacing the hydraulic oil filter .............................................................. 102

Hydraulic fluid reservoir - Draining .......................................................... 103

Replacing the fuel filter............................................................................ 104

Replacing the pre-filter ............................................................................ 105

Maintenance - 2000h ........................................................................................................... 107

Battery
- Check condition .................................................................................... 107

Engine oil and oil filter - Change ............................................................. 108

Drum - oil level
Inspection - filling .................................................................................... 109

Summary of Contents for Dynapac CC1300

Page 1: ...ibratory roller Vibratory roller CC1300 CC1300 Engine Engine Kubota V2203 M E3B Kubota V2203 M E3B Serial number Serial number 10000334x0A012586 10000334x0A012586 Translation of original instruction Translation of original instruction Reservation for changes Reservation for changes Printed in Sweden Printed in Sweden ...

Page 2: ......

Page 3: ...al instructions 9 Standard lubricants and other recommended oils and fluids 9 Higher ambient temperatures above 40 C 104 F 9 Lower ambient temperature Freeze risk 9 Temperatures 9 High pressure cleaning 9 Fire fighting 10 Roll Over Protective Structure ROPS 10 Battery handling 10 Jump starting 11 Technical specifications 13 Vibrations Operator station 13 Noise level 13 Slopes 13 Dimensions side vi...

Page 4: ...ion of 17PIN serial number 20 Machine plate 21 Engine plates 21 Location decals 23 Location decals CALIFORNIA 24 Safety decals 24 Info decals 27 Instruments Controls 29 Locations Instruments and controls 29 Locations Control panel and controls 30 Function description 31 Electrical system 34 Fuses on machine equipped with Sauer Danfoss ECU 34 Fuses on machine equipped with HY TTC 71 ECU 35 Fuses at...

Page 5: ...43 Operating the roller 43 Interlock Emergency stop Parking brake Check 44 Vibration 44 Manual Automatic vibration 44 Braking 45 Normal braking 45 Emergency braking 46 Switching off 46 Parking 47 Chocking the drums 47 Battery disconnector 47 Long term parking 49 Engine 49 Battery 49 Air cleaner exhaust pipe 49 Fuel tank 49 Hydraulic reservoir 49 Water tank 49 Steering cylinder hinges etc 50 Hoods ...

Page 6: ...Summary 59 Preventive maintenance 61 Acceptance and delivery inspection 61 Warranty 61 Maintenance Lubricants and symbols 63 Maintenance symbols 64 Maintenance Maintenance schedule 65 Service and maintenance points 65 General 66 Every 10 hours of operation Daily 66 After the FIRST 50 hours of operation 67 Every 50 hours of operation Weekly 67 Every 250 750 1250 1750 hours of operation 67 Every 500...

Page 7: ...g Setting 79 Scrapers spring action Optional Checking Adjustment 79 Brakes Check 80 Maintenance 50h 81 Air cleaner indicator 81 Air cleaner Check Replacement of main filter 81 Air filter indicator Resetting 82 Backup filter Change 82 Air cleaner Cleaning 83 Steering cylinder and steering joint Lubrication 83 Maintenance measures 250 h 85 Coolers Checking Cleaning 85 Battery Check condition 86 Engi...

Page 8: ... Maintenance 1000h 97 Battery Check condition 97 Engine oil and oil filter Change 98 Drum oil level Inspection filling 99 Rubber elements and attachment screws Check 99 Hydraulic reservoir cap Check 99 Controls Lubrication 100 Check Coolant system 102 Replacing the hydraulic oil filter 102 Hydraulic fluid reservoir Draining 103 Replacing the fuel filter 104 Replacing the pre filter 105 Maintenance...

Page 9: ...t system 110 Controls Lubrication 111 Replacing the hydraulic oil filter 112 Hydraulic fluid reservoir Draining 113 Replacing the fuel filter 114 Replacing the pre filter 115 Hydraulic tank Changing the fluid 116 Drum Oil change 117 Water tank Draining 117 Water pump Draining 118 Fuel tank Cleaning 118 Water tank Cleaning 119 Steering joint Check 119 ...

Page 10: ... e 4812161001_J pdf 2020 02 03 ...

Page 11: ... damage to the machine or property if the warning is ignored Safety information It is recommended to at least train operators in handling and daily maintenance of the machine in accordance with the instruction manual It is recommended to at least train operators in handling and daily maintenance of the machine in accordance with the instruction manual Passengers are not allowed on the machine and ...

Page 12: ...action of air by fan where the engine is run indoors CALIFORNIA Decal and location of decal shown in section Machine description Proposition 65 General This manual contains instructions for machine operation and maintenance The machine must be correctly maintained for maximal performance The machine should be kept clean so that any leakages loose bolts and loose connections are discovered at as ea...

Page 13: ...tions for the engine can be found in the manufactuer s engine manual Additional instructions for the engine can be found in the manufactuer s engine manual Specific maintenance and checks on diesel engines must be carried out by the engine supplier s certified personnel Specific maintenance and checks on diesel engines must be carried out by the engine supplier s certified personnel CE marking and...

Page 14: ...Introduction 4812161001_J pdf 2020 02 03 4 ...

Page 15: ... like as well as on poor ground conditions that jeopardizes the bearing strength and capacity to support the roller Never operate with roller outside the edge if the substrate does not have full bearing strength or is close to a slope Avoid operating close to edges and ditches and the like as well as on poor ground conditions that jeopardizes the bearing strength and capacity to support the roller...

Page 16: ...the fluid is cold See instructions in the STOP section Avoid using the roller before the hydraulic fluid has reached its normal working temperature Braking distances can be longer than normal when the fluid is cold See instructions in the STOP section For your own protection always wear helmet working boots with steel toecaps ear protectors reflecting clothing high visibility jacket working gloves...

Page 17: ...d down sloping ground Work driving Avoid operating close to edges and ditches and the like as well as on poor ground conditions that jeopardizes the bearing strength and capacity to support the roller Pay attention to potential obstacles above the machine such as overhead cables and the branches of trees etc Pay particular attention to the stability of the substrate when compacting close to edges ...

Page 18: ...r outside the edge if the substrate does not have full bearing strength or is close to a slope Keep in mind that the machine s center of gravity moves outwards when steering For example the center of gravity moves to the right when you steer to the left Keep in mind that the machine s center of gravity moves outwards when steering For example the center of gravity moves to the right when you steer...

Page 19: ...luids must be used for other components Hydraulic system mineral oil Shell Tellus S2V100 or similar Lower ambient temperature Freeze risk Make sure that the watering system is empty drained of water sprinkler hoses tank s or that anti freeze has been added to prevent the system freezing Temperatures The temperature limits apply to standard versions of rollers Rollers equipped with additional equip...

Page 20: ... or drilling in the Roll Over Protective Structure ROPS Never repair a damaged ROPS structure it must be replaced with a new one Never repair a damaged ROPS structure it must be replaced with a new one Battery handling When removing batteries always disconnect the negative cable first When removing batteries always disconnect the negative cable first When fitting batteries always connect the posit...

Page 21: ...tery Check that the battery used for jump starting has the same voltage as the dead battery Fig Jump starting 1 2 3 4 Turn the ignition and all power consuming equipment off Switch off the engine on the machine which is providing jump start power First connect the jump start battery s positive terminal 1 to the flat battery s positive terminal 2 Then connect the jump start battery s negative termi...

Page 22: ...Special instructions 4812161001_J pdf 2020 02 03 12 ...

Page 23: ...noise level is measured in accordance with the operational cycle described in EU directive 2000 14 EC on machines equipped for the EU market with the vibration switched on on soft polymer material and with the operator s seat in the transport position The noise level is measured in accordance with the operational cycle described in EU directive 2000 14 EC on machines equipped for the EU market wit...

Page 24: ...ase 1925 76 D Diameter drum 802 32 D Diameter drum 802 32 H1 Height with ROPS 2750 108 H1 Height with ROPS 2750 108 H2 Height without ROPS 1940 76 H2 Height without ROPS 1940 76 K1 260 10 K1 260 10 K2 600 24 K2 600 24 L Length 2725 107 L Length 2725 107 S Thickness drum amplitude Nominal 16 0 6 S Thickness drum amplitude Nominal 16 0 6 14 ...

Page 25: ...m in B Machine width 1450 57 B Machine width 1450 57 B without ROPS Machine width 1400 55 B without ROPS Machine width 1400 55 R1 Turning radius outer 4240 167 R1 Turning radius outer 4240 167 R2 Turning radius inner 2940 116 R2 Turning radius inner 2940 116 W Drum width 1300 51 W Drum width 1300 51 15 ...

Page 26: ...Vibration frequency 52 Hz 3 120 vpm Centrifugal force 33 kN 7 425 lb Centrifugal force 33 kN 7 425 lb Note The frequency is measured at high revs The amplitude is measured as the real value and not the nominal Propulsion Propulsion Speed range 0 10 km h 0 6 2 mph Speed range 0 10 km h 0 6 2 mph Climbing capacity theoretical 36 Climbing capacity theoretical 36 General Engine Engine Manufacturer Mod...

Page 27: ...70 470 520 560 620 M22 446 497 626 699 752 839 M22 446 497 626 699 752 839 M24 570 640 800 900 960 1080 M24 570 640 800 900 960 1080 M30 1130 1260 1580 1770 1900 2100 M30 1130 1260 1580 1770 1900 2100 STRENGTH CLASS Metric coarse screw thread bright galvanized fzb Metric coarse thread zinc treated Dacromet GEOMET STRENGTH CLASS M thread 10 9 Oiled 10 9 Dry 12 9 Oiled 12 9 Dry M thread 10 9 Oiled 1...

Page 28: ...M16 PN 4700902889 Strength class 10 9 Strength class 10 9 Tightening torque 192 Nm torque class 2 Dacromet treated Tightening torque 192 Nm torque class 2 Dacromet treated Hydraulic system Opening pressure MPa Opening pressure MPa Drive system 35 0 Drive system 35 0 Supply system 2 2 Supply system 2 2 Vibration system 20 0 Vibration system 20 0 Control systems 18 0 Control systems 18 0 Brake relea...

Page 29: ... The service brake is hydrostatisc and is activated by moving the control lever to neutral Secondary Parking brake The secondary and parking brake system consists of sprung multiple disc brakes in the motors The brakes are released with hydraulic pressure and are operated with a switch on the instrument panel Steering system The steering system is a hydrostatic system The control value on the stee...

Page 30: ...ROPS standards becoming invalid Identification Product identification number on the frame 1 Fig PIN Front frame 1 Serial number The machine PIN product identification number 1 is punched on the right edge of the front frame Explanation of 17PIN serial number 100 00123 V x A 123456 100 00123 V x A 123456 A B C F A B C F A Manufacturer B Family Model C Check letter F Serial number 20 ...

Page 31: ...ht engine power and year of manufacture If the machine is delivered outside of the EU the plate may not have a CE marking and the year of manufacture Please state the machine s PIN serial number when ordering parts Engine plates The engine s type plate 1 is located on top of the cylinder head cover The plate specifies the type of engine its serial number and the engine specification 1 Fig Engine 1...

Page 32: ...Machine description 4812161001_J pdf 2020 02 03 22 ...

Page 33: ...ing Instruction manual 4700903459 11 Battery disconnector 4700904835 4 Warning Instruction manual 4700903459 11 Battery disconnector 4700904835 5 Warning Hot surfaces 4700903424 12 Fixing point 4700382751 5 Warning Hot surfaces 4700903424 12 Fixing point 4700382751 6 Lifting plate 4700904870 13 Sound power level 4700791292 6 Lifting plate 4700904870 13 Sound power level 4700791292 7 Diesel fuel 47...

Page 34: ...e completely legible and remove dirt or order new decals if they have become illegible Use the part number specified on each decal 4700903422 Warning Crush zone articulation drum Maintain a safe distance from the crush zone Two crush zones on machines fitted with pivotal steering 4700903423 Warning Rotating engine components Keep your hands at a safe distance 4700903424 Warning Hot surfaces in the...

Page 35: ...tions before operating the machine 4700908229 Warning Risk of crushing The articulation must be locked when lifting Read the instruction manual 4812125363 Warning Locking The articulation must be locked during transport and lifting but be open during operation Read the instruction manual 4700791642 Warning Starting gas Starting gas is not to be used 25 ...

Page 36: ...Machine description 4812161001_J pdf 2020 02 03 4812129673 Warning CALIFORNIA Proposition 65 26 ...

Page 37: ...g point Hoisting plate Handbook compartment Master switch Hoisting plate Handbook compartment Master switch Hydraulic fluid Hydraulic fluid level Securing point Hydraulic fluid Hydraulic fluid level Securing point Biological hydraulic fluid PANOLIN Water Biological hydraulic fluid PANOLIN Water Starting instructions Starting instructions 27 ...

Page 38: ...Machine description 4812161001_J pdf 2020 02 03 28 ...

Page 39: ...evel 15 Working lights 26 Fuel level 16 Hazard warning lights 27 Water temperature engine 16 Hazard warning lights 27 Water temperature engine 17 Hazard beacon 28 Battery charging 17 Hazard beacon 28 Battery charging 18 Direction indicators 29 Glow plug 18 Direction indicators 29 Glow plug 19 Horn 30 Hourmeter 19 Horn 30 Hourmeter 20 Vibration manual automatic 31 Parking brake On Off 20 Vibration ...

Page 40: ... Throttle control 3 Emergency stop 3 Emergency stop 4 Vibration On Off 4 Vibration On Off 5 Handbook compartment 5 Handbook compartment 6 Forward reverse lever 6 Forward reverse lever 7 Seat switch 7 Seat switch 8 Fuse box 8 Fuse box 9 Instrument cover 9 Instrument cover Fig Operator position Fig Operator s station 1 3 8 4 6 5 9 7 31 2 30 ...

Page 41: ...tarted when the lever is in neutral The engine will not start if the forward reverse lever is not in the neutral position Direction of travel and speed of the roller is regulated with the forward reverse lever Move the lever forward to drive the roller forwards etc The speed of the roller is proportional to the distance of the lever from the neutral position The further the lever is from the neutr...

Page 42: ...on or off automatically via the forward reverse lever 20 Vibration MAN AUTO switch In the upper position the vibration is switched on off with the switch on the forward reverse lever The function is activated with the switch In the intermediate position the vibration system is completely switched off In the lower position the vibration is switched on or off automatically via the forward reverse le...

Page 43: ...before the starter switch is moved to position 3c for activation of the starter motor 30 Hourmeter Shows the number of hours the engine has run 30 Hourmeter Shows the number of hours the engine has run 31 Parking brake On Off switch To activate the brakes press the top of the switch to change the position of the lever To disengage the brakes press down the red part at the same time as the switch a...

Page 44: ...are F1 1ECU Interlock Instrument panel Sprinkler Vibration 20A F2 1 Spare F1 2Alternator Horn Fuel pump 10A F2 2 Flow divider Sprinkler combi wheel 10A F1 2Alternator Horn Fuel pump 10A F2 2 Flow divider Sprinkler combi wheel 10A F1 3Spare F1 3Spare F1 4Spare F1 4Spare F1 5Rotating beacon 10A F1 5Rotating beacon 10A F1 6Direction indicators Power socket 12V 10A F1 6Direction indicators Power socke...

Page 45: ...lock Instrument panel Sprinkle Vibration 20A F2 1 Spare F1 2ECU Horn Fuel pump 10A F2 2 Flow divider Sprinkler combi wheel 10A F1 2ECU Horn Fuel pump 10A F2 2 Flow divider Sprinkler combi wheel 10A 3 Spare 3 Spare F1 4Rotating beacon sprinkler 15A F1 4Rotating beacon sprinkler 15A F1 5ECU memory 0 5A F1 5ECU memory 0 5A F1 6Direction indicators Power socket 12V 10A F1 6Direction indicators Power s...

Page 46: ...tch Fig Battery disconnector 1 2 The figure shows the position of the fuses The table below gives fuse amperage and function All fuses are flat pin fuses 1 F3 Main fuse 30A 1 F3 Main fuse 30A 2 F4 Glow plug Starter relay Stop solenoid 40A 2 F4 Glow plug Starter relay Stop solenoid 40A 36 ...

Page 47: ... battery voltage can be quickly disconnected if necessary The engine hood must be unlocked during operation unless the battery disconnector is freely accessible from the outside so that the battery voltage can be quickly disconnected if necessary 1 2 3 Fig Driver seat 1 Handle Length adjustment 2 Handle Backrest angle 3 Handle Weight adjustment Driver seat Std Adjustment Adjust the operator s seat...

Page 48: ...forget to use the seat belt 4 Do not forget to use the seat belt 4 Instruments and lamps Checking 3 22 12 1 Figure Instrument panel 1 Starter switch 3 Emergency stop 12 Switch watering 22 Warning panel Make sure that the emegency stop is pulled out and the parking brake is activated When the forward reverse lever is in neutral the automatic brake function is engaged Make sure that the emegency sto...

Page 49: ...reverse lever is moved out of neutral when the operator is not sitting down and the parking brake button has not been activated Roller equipped with HY TTC 71 ECU If the operator is leaving the seat with the diesel engine running travel lever in neutral position and parking brake disengaged the buzzer will set and the diesel engine will shut down after four seconds During these four seconds the di...

Page 50: ...ucture is fitted to the roller always wear the seat belt 1 and wear a protective helmet Always replace the seat belt 1 if it shows signs of wear or has been subjected to excessive strain Always replace the seat belt 1 if it shows signs of wear or has been subjected to excessive strain Check that the platform s rubber elements 3 are in good condition If the elements are worn this will have a negati...

Page 51: ... the starter motor for too long If the engine does not start wait a minute or so before trying again Do not run the starter motor for too long If the engine does not start wait a minute or so before trying again At high ambient temperatures set the throttle control 2 to the position just over idling Set the throttle control 2 to full speed when starting a cold engine Preheating Turn key to positio...

Page 52: ...an be longer than normal until the machine reaches the working temperature When starting and driving a machine that is cold remember that the hydraulic fluid is also cold and that braking distances can be longer than normal until the machine reaches the working temperature Fig Control panel 24 Oil pressure lamp 25 Brake lamp 28 Charging lamp 29 Glow lamp 28 29 24 25 Ensure that there is good venti...

Page 53: ...rated from the ground The operator must be seated inside the machine during all operation Make sure that the area in front of and behind the roller is clear Make sure that the area in front of and behind the roller is clear Release the parking brake and check that the parking brake lamp goes off Turn the throttle control 2 in backward position Check that the steering is working correctly by turnin...

Page 54: ...firmly and brace yourself for a sudden stop The engine switches off and the brakes are activated Check the function of the emergency stop by pressing the emergency stop when the roller is moving slowly forwards backwards Check in both directions Hold the steering wheel firmly and brace yourself for a sudden stop The engine switches off and the brakes are activated Check the function of the parking...

Page 55: ...Throttle control 4 Vibration On off 6 Forward reverse lever 31 Parking brake Move the forward reverse lever 6 to the neutral position to stop the roller When starting and driving a machine that is cold remember that the hydraulic fluid is also cold and that braking distances can be longer than normal until the machine reaches the working temperature When starting and driving a machine that is cold...

Page 56: ... 3 hold the steering wheel firmly and be prepared for a sudden stop The diesel engine stops After emergency braking reset the forward reverse lever 6 to neutral position pull out the emergency stop and activate the parking brake Restart the engine Switching off 1 2 31 22 9 Figure Instrument panel 1 Starter switch 2 Throttle control 9 Instrument cover 22 Panel for warning lamps 31 Parking brake Tur...

Page 57: ...ers Chock the drums if the roller is parked on sloping ground Remember that there is a risk of freezing during the winter Empty the water tank Fill antifreeze in the engine s cooling system See also maintenance instructions Remember that there is a risk of freezing during the winter Empty the water tank Fill antifreeze in the engine s cooling system See also maintenance instructions Battery discon...

Page 58: ...Operation 4812161001_J pdf 2020 02 03 48 ...

Page 59: ...he machine thoroughly and apply grease to unpainted surfaces Engine Refer to the manufacturer s instructions in the engine manual that is supplied with the roller Battery Dismantle the battery batteries from the machine clean the outside and maintenance charge Air cleaner exhaust pipe Cover the air cleaner see under the heading Every 50 hours of operation or Every 1000 hours of operation or its op...

Page 60: ...servation grease Grease the hinges on the doors to the engine compartment and the cab Grease both ends of the forward reverse control bright parts see under the heading Every 500 hours of operation Hoods tarpaulin Lower the instrument cover over the instrument panel Cover the entire roller with a tarpaulin A gap must be left between the tarpaulin and the ground If possible store the roller indoors...

Page 61: ...cket Secure the bar with the lock pin 2 1 Weight refer to the hoisting plate on the roller 1 Fig Lifting the roller 1 Lifting plate Lifting the roller The weight of the machine is shown on the lifting plate 1 See also Technical specifications The weight of the machine is shown on the lifting plate 1 See also Technical specifications Lifting equipment such as chains steel wires straps and lifting h...

Page 62: ...ropulsion pump 1 By pass screw 1 Chock the wheels to prevent the roller from moving when the brakes are hydraulically disengaged Chock the wheels to prevent the roller from moving when the brakes are hydraulically disengaged Open the hood and make sure that the propulsion pump is accessible On the pump there is a by pass screw 1 which should be unscrewed counterclockwise maximum two turns to set t...

Page 63: ...re the roller can be towed The disc brake in each drive motor must be disengaged mechanically according to below following instructions before the roller can be towed 4 Fig Brake housing 4 Center plug Remove the center plug 4 using a screwdriver Screw off the brake tool 1 from its threaded fixing hole Then fix the brake tool 1 in the center hole by tightening the screw 2 until it bottoms in the ho...

Page 64: ...the figure Maximum total pulling force 130 kN 29225 lbf Reverse the towing preparations Reverse the towing preparations Transport Tie down and secure the machine according to the Cargo Securing Certificate for the specific machine if this is avaliable and applicable If not tie down and secure the machine according to the cargo securing rules that are valid for the country where the transport takes...

Page 65: ... meters 1 4 Double lashings LC at least 1 7 tonnes 1700 daN STF 300 kg 300daN 1 4 Double lashings LC at least 1 7 tonnes 1700 daN STF 300 kg 300daN Double L1 L2 Double L3 L4 Double L1 L2 Double L3 L4 0 6 3 0 0 1 3 0 0 6 3 0 0 1 3 0 The distance L1 above is between points D and E D is the projected point directly at right angles laterally in relation to the edge of the platform from the lashing mou...

Page 66: ... double lashing runs in a sling through a lashing point or around a machine part and down into two different mounts on the platform Each of lashings 1 4 is either a double or two single lashings A double lashing runs in a sling through a lashing point or around a machine part and down into two different mounts on the platform Lashings in the same direction are placed in different lashing mounts on...

Page 67: ...r to dismantle the rotating warning light before lowering the ROPS Remember to dismantle the rotating warning light before lowering the ROPS After lowering the ROPS replace the pin and stud After lowering the ROPS replace the pin and stud To lift the ROPS proceed in the reserve order Always make sure the ROPS is locked in raised position before operation Always make sure the ROPS is locked in rais...

Page 68: ...Operating instructions Summary 4812161001_J pdf 2020 02 03 58 ...

Page 69: ...ever with care 11 Check the brakes drive slowly Remember that the braking distance will be longer if the roller is cold 11 Check the brakes drive slowly Remember that the braking distance will be longer if the roller is cold 12 Use vibration only when the roller is in motion 12 Use vibration only when the roller is in motion 13 Check that the drums are thoroughly watered when watering is required ...

Page 70: ...Operating instructions Summary 4812161001_J pdf 2020 02 03 60 ...

Page 71: ... to the customer delivery inspection must be conducted as per the check list in the warranty document Any transport damage must be reported immediately to the transport company as this is not covered by the product warranty Warranty The warranty is only valid if the stiplulated delivery inspection and the separate service inspection have been completed as per the warranty document and when the mac...

Page 72: ...Preventive maintenance 4812161001_J pdf 2020 02 03 62 ...

Page 73: ...lled with biologically degradable fluid The same type of fluid must be used when changing or topping up PANOLIN HLP Synth 46 www panolin com BIOLOGICAL HYDRAULIC FLUID PANOLIN When it leaves the factory the machine may be filled with biologically degradable fluid The same type of fluid must be used when changing or topping up PANOLIN HLP Synth 46 www panolin com DRUM OIL Air temp 15 C 40 C 5 F 104...

Page 74: ...vel Air filter Engine oil filter Battery Engine oil filter Battery Hydraulic reservoir level Sprinkler Hydraulic reservoir level Sprinkler Hydraulic fluid filter Sprinkler water Hydraulic fluid filter Sprinkler water Drum oil level Recycling Drum oil level Recycling Lubricating oil Fuel filter Lubricating oil Fuel filter 64 ...

Page 75: ...rs 16 Steering cylinder bracket 3 Cooler 10 Shock absorbers and attachment screws 17 Filler plugs Drum 3 Cooler 10 Shock absorbers and attachment screws 17 Filler plugs Drum 4 Air cleaner 11 Hydraulic fluid refilling 18 Oil level in drum 4 Air cleaner 11 Hydraulic fluid refilling 18 Oil level in drum 5 Battery 12 Hydraulic fluid tank 19 Emergency stop 5 Battery 12 Hydraulic fluid tank 19 Emergency...

Page 76: ...ontents to find the page number of the sections referred to Pos in fig Action Comment Pos in fig Action Comment Before starting up for the first time on that day Before starting up for the first time on that day 3 Clean the outside of the cooler package In dusty conditions when necessary 3 Clean the outside of the cooler package In dusty conditions when necessary 4 Check coolant level 4 Check cool...

Page 77: ...ind the page number of the sections referred to Pos in fig Action Comment Pos in fig Action Comment 4 Check indicator for air cleaner Check that the air hoses are in good condition and that the connections are tight 4 Check indicator for air cleaner Check that the air hoses are in good condition and that the connections are tight 15 Grease the steering joint 15 Grease the steering joint 16 Grease ...

Page 78: ...heck rubber elements and bolted joints 11 Check the hydraulic reservoir cover breather 11 Check the hydraulic reservoir cover breather 6 Lubricate hinges and controls 6 Lubricate hinges and controls 6 Check engine s V belt Refer to the engine manual 6 Check engine s V belt Refer to the engine manual 3 Check coolant freezing point Change the coolant every other year 3 Check coolant freezing point C...

Page 79: ... V belt on the engine Refer to the engine manual 6 Check the V belt on the engine Refer to the engine manual 3 Check coolant freezing point Change the coolant every other year 3 Check coolant freezing point Change the coolant every other year 4 Change air filter elements 4 Change air filter elements 13 Change the hydraulic fluid filter 13 Change the hydraulic fluid filter 12 Drain condensate from ...

Page 80: ...ange air filter elements 4 Change air filter elements 13 Change the hydraulic fluid filter 13 Change the hydraulic fluid filter 12 Drain condensate from hydraulic tank 12 Drain condensate from hydraulic tank 6 Change the engine s fuel filter Refer to the engine manual 6 Change the engine s fuel filter Refer to the engine manual 6 Change the engine s pre filter Refer to the engine manual 6 Change t...

Page 81: ...Maintenance Maintenance schedule 4812161001_J pdf 2020 02 03 Service Checklist 71 ...

Page 82: ...Maintenance Maintenance schedule 4812161001_J pdf 2020 02 03 72 ...

Page 83: ...action if the engine is run indoors Risk of carbon monoxide poisoning Coolers Checking Cleaning Fig Engine compartment 1 Water cooler 2 Hydraulic fluid cooler 2 1 Make sure that the air flow through the coolers 1 and 2 is unobstructed Dirty coolers are blown clean with compressed air or washed clean using a high pressure water cleaner Blow air or direct water through the cooler in the opposite dir...

Page 84: ... coolant as specified in the lubricants specification Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Also check the freezing point Change the coolant every other year Also check the freezing point Change the coolant every other year 74 ...

Page 85: ...s Check that the level is between the min and max markings Top up with hydraulic fluid as per lubricant specifications if level is too low 1 Fig Engine compartment 1 Hydraulic fluid refilling Open the engine hood and unscrew the filler cap top up with hydraulic fluid as per lubricant specification if the level is too low 75 ...

Page 86: ...the slot Release the red button 3 and then lower down the engine hood completely Stand on the left side of the engine hood Press in the red button 3 and carefully lower the engine hood until the gas spring 2 goes into the slot Release the red button 3 and then lower down the engine hood completely Air circulation Check Fig Right drum side 1 Cooling air grille 1 Check that the engine has free circu...

Page 87: ...roller before refuelling and against the filler pipe while refuelling Never refuel while the engine is running Do not smoke and avoid spilling fuel Never refuel while the engine is running Do not smoke and avoid spilling fuel The fuel tank holds 50 liters Water tank Filling Fig Water tank 1 Tank cap 1 Unscrew the tank cap 1 and fill with clean water Do not remove the strainer See technical specifi...

Page 88: ... The sprinkler system should be drained if there is a risk of freezing The sprinkler system should be drained if there is a risk of freezing 1 2 3 4 Fig Nozzle 1 Sleeve 2 Nozzle 3 Gasket 4 Strainer Dismantle the blocked nozzle by hand Blow the nozzle 2 and fine filter 4 clean with compressed air or install replacement parts and clean the clogged parts later Wear protective goggles when working wit...

Page 89: ...ghtly against the drums Asphalt remnants can accumulate on the scraper and affect the contact force Clean as required Loosen the screws 2 to adjust the contact pressure of the scraper blade against the drum Remember to tighten all the screws after any adjustment Scrapers spring action Optional Checking Adjustment Fig Spring action scrapers 1 Scraper blade 2 Adjusting screws 2 2 1 The scrapers must...

Page 90: ...p system area This can be used to drain the tank and the pump system Brakes Check Figure Instrument panel 3 Emergency stop 25 Parking brake lamp 3 25 Check operation of the brakes as follows Check operation of the brakes as follows Run the roller very slowly forward Hold the steering wheel firmly and brace yourself for a sudden stop Press in the emergency stop 3 The roller will stop abruptly and t...

Page 91: ...is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Air cleaner indicator Fig Air cleaner 1 Indicator 2 Main filter 1 2 If the indicator 1 on the air cleaner turns red replace the main filter 2 on the air cleaner The dust pouch is emptied by pressing the rubber bellows with your fingers Check also that the air hoses are in good condition Clean the air ...

Page 92: ...efitting the cover make sure that the dust valve is positioned downwards Air filter indicator Resetting 1 Fig Indicator 1 Button The air filter indicator is located on the filter or in its immediate vicinity The air filter indicator must be reset after replacing the air filter Press the button 1 on the top of the indicator to reset Backup filter Change Fig Air filter 1 Backup filter 1 Change the b...

Page 93: ...inder and steering joint Lubrication Fig Main filter 1 Grease nipples 1 Do not allow anyone to remain in the vicinity of the steering joint when the engine is running Danger of crush injury when the steering is operated Activate the parking brake before lubricating Do not allow anyone to remain in the vicinity of the steering joint when the engine is running Danger of crush injury when the steerin...

Page 94: ...Maintenance 50h 4812161001_J pdf 2020 02 03 84 ...

Page 95: ...od ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Coolers Checking Cleaning Fig Engine compartment 1 Water cooler 2 Hydraulic fluid cooler 2 1 Make sure that the air flow through the coolers 1 and 2 is unobstructed Dirty coolers are blown clean with compressed air or washed clean using a high pressure water cleaner Blow air or direct water through the coo...

Page 96: ...n checking the electrolyte level Explosive gas is formed when the alternator charges the battery When disconnecting the battery always disconnect the negative cable first When connecting the battery always connect the positive cable first When disconnecting the battery always disconnect the negative cable first When connecting the battery always connect the positive cable first The cable shoes sho...

Page 97: ... the end of the drain hose 1 Let all the engine oil flow out Deliver the drained oil to special waste handling Deliver the drained oil to special waste handling Refer to the engine manual for detailed instructions when changing oil and filters Refer to the engine manual for detailed instructions when changing oil and filters Remove the oil filter 4 and fit a new filter Collect any spillage Fit the...

Page 98: ...Maintenance measures 250 h 4812161001_J pdf 2020 02 03 88 ...

Page 99: ...oors Risk of carbon monoxide poisoning Battery Check condition Fig Battery The battery is sealed and maintenance free Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the battery Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator char...

Page 100: ... the end of the drain hose 1 Let all the engine oil flow out Deliver the drained oil to special waste handling Deliver the drained oil to special waste handling Refer to the engine manual for detailed instructions when changing oil and filters Refer to the engine manual for detailed instructions when changing oil and filters Remove the oil filter 4 and fit a new filter Collect any spillage Fit the...

Page 101: ...ration side 1 Rubber element 2 Attachment screws 2 1 Check all rubber elements 1 Replace all elements where more than 25 of the elements on one side of the drum have cracks deeper than 10 15 mm 0 4 0 6 in Check using a knife blade or pointed object Check also that the attachment screws 2 are tightened Hydraulic reservoir cap Check Screw off the tank cap and check that it is not clogged Air must ha...

Page 102: ...Coolant system Figure Cooling water container 1 Filler cap 2 Level marking 1 2 Check that all hoses hose connectors are intact and tight Fill with coolant as specified in the lubricants specification Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Take great care when opening the radiator cap while the engine is hot Wear protective gloves an...

Page 103: ...er is of the disposable type and cannot be cleaned Hand in to a waste disposal station Refer to the engine manual for detailed instructions when replacing the fuel filter Refer to the engine manual for detailed instructions when replacing the fuel filter Start the engine and check that the fuel filter is tight Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbo...

Page 104: ...Fig Forward Reverse lever 1 Cover 2 Attachment screws Lubricate the forward reverse lever mechanism Remove the cover plate 1 by loosening the screws 2 on the top and lubricate the mechanism under the cover plate with oil Fig Forward Reverse lever 1 Plate 2 Attachment screws 1 2 94 ...

Page 105: ...llect fuel that runs out when the filter is released Place a container underneath to collect fuel that runs out when the filter is released Remove the pre filter 1 and hand in to a waste disposal station This is a disposable filter and cannot be cleaned Fit a new pre filter and tighten the hose clamps Start the engine and check that the pre filter is tight Ensure good ventilation air extraction if...

Page 106: ...Maintenance measures 500 h 4812161001_J pdf 2020 02 03 96 ...

Page 107: ...f carbon monoxide poisoning Battery Check condition Fig Battery The battery is sealed and maintenance free Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the battery Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the bat...

Page 108: ...end of the drain hose 1 Let all the engine oil flow out Deliver the drained oil to special waste handling Deliver the drained oil to special waste handling Refer to the engine manual for detailed instructions when changing oil and filters Refer to the engine manual for detailed instructions when changing oil and filters Remove the oil filter 4 and fit a new filter Collect any spillage Fit the drai...

Page 109: ...n side 1 Rubber element 2 Attachment screws 2 1 Check all rubber elements 1 Replace all elements where more than 25 of the elements on one side of the drum have cracks deeper than 10 15 mm 0 4 0 6 in Check using a knife blade or pointed object Check also that the attachment screws 2 are tightened Hydraulic reservoir cap Check Screw off the tank cap and check that it is not clogged Air must have un...

Page 110: ...on 1 2 Fig Engine compartment 1 Forward Reverse lever 2 Hydraulic reservoir cap Lubricate the forward reverse lever in the engine compartment with a few drops of oil If the lever gets stiff after a prolonged period of use remove the cover and lever and lubricate 100 ...

Page 111: ...orward Reverse lever 1 Cover 2 Attachment screws Lubricate the forward reverse lever mechanism Remove the cover plate 1 by loosening the screws 2 on the top and lubricate the mechanism under the cover plate with oil Fig Forward Reverse lever 1 Plate 2 Attachment screws 1 2 101 ...

Page 112: ...cap while the engine is hot Wear protective gloves and goggles Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Also check the freezing point Change the coolant every other year Also check the freezing point Change the coolant every other year Replacing the hydraulic oil filter 1 1 Fig Engine compartment 1 Retaining screws 2 Protective cover ...

Page 113: ...sable filter and cannot be cleaned Mount the new insert on the handle refit the unit into the filter holder 6 and refit the red cover Start the engine and allow it to run at full revs for 30 seconds Check that the filter cap 3 is tight Hydraulic fluid reservoir Draining Fig Left frame side 1 Drain plug 1 Condensate in the hydraulic tank is drained via the plug 1 This should be done when the roller...

Page 114: ... of the disposable type and cannot be cleaned Hand in to a waste disposal station Refer to the engine manual for detailed instructions when replacing the fuel filter Refer to the engine manual for detailed instructions when replacing the fuel filter Start the engine and check that the fuel filter is tight Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon mon...

Page 115: ... fuel that runs out when the filter is released Place a container underneath to collect fuel that runs out when the filter is released Remove the pre filter 1 and hand in to a waste disposal station This is a disposable filter and cannot be cleaned Fit a new pre filter and tighten the hose clamps Start the engine and check that the pre filter is tight Ensure good ventilation air extraction if the ...

Page 116: ...Maintenance 1000h 4812161001_J pdf 2020 02 03 106 ...

Page 117: ... of carbon monoxide poisoning Battery Check condition Fig Battery The battery is sealed and maintenance free Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the battery Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the b...

Page 118: ...end of the drain hose 1 Let all the engine oil flow out Deliver the drained oil to special waste handling Deliver the drained oil to special waste handling Refer to the engine manual for detailed instructions when changing oil and filters Refer to the engine manual for detailed instructions when changing oil and filters Remove the oil filter 4 and fit a new filter Collect any spillage Fit the drai...

Page 119: ...n side 1 Rubber element 2 Attachment screws 2 1 Check all rubber elements 1 Replace all elements where more than 25 of the elements on one side of the drum have cracks deeper than 10 15 mm 0 4 0 6 in Check using a knife blade or pointed object Check also that the attachment screws 2 are tightened Hydraulic reservoir cap Check Screw off the tank cap and check that it is not clogged Air must have un...

Page 120: ...nt system Figure Cooling water container 1 Filler cap 2 Level marking 1 2 Check that all hoses hose connectors are intact and tight Fill with coolant as specified in the lubricants specification Take great care when opening the radiator cap while the engine is hot Wear protective gloves and goggles Take great care when opening the radiator cap while the engine is hot Wear protective gloves and gog...

Page 121: ...orward Reverse lever 1 Cover 2 Attachment screws Lubricate the forward reverse lever mechanism Remove the cover plate 1 by loosening the screws 2 on the top and lubricate the mechanism under the cover plate with oil Fig Forward Reverse lever 1 Plate 2 Attachment screws 1 2 111 ...

Page 122: ...rtment 1 Retaining screws 2 Protective cover 1 2 Unscrew the retaining screws 1 on each side of the roller Remove the protective cover 2 Fig Hydraulic oil filter 3 Cap 3 Loosen the red cap 3 and pull up the filter insert 4 Refit the red cap temporarily to prevent dust and dirt getting into the tank 112 ...

Page 123: ...nit into the filter holder 6 and refit the red cover Start the engine and allow it to run at full revs for 30 seconds Check that the filter cap 3 is tight Hydraulic fluid reservoir Draining Fig Left frame side 1 Drain plug 1 Condensate in the hydraulic tank is drained via the plug 1 This should be done when the roller has stood still for some time e g during the night Be very careful during draini...

Page 124: ... of the disposable type and cannot be cleaned Hand in to a waste disposal station Refer to the engine manual for detailed instructions when replacing the fuel filter Refer to the engine manual for detailed instructions when replacing the fuel filter Start the engine and check that the fuel filter is tight Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon mon...

Page 125: ... fuel that runs out when the filter is released Place a container underneath to collect fuel that runs out when the filter is released Remove the pre filter 1 and hand in to a waste disposal station This is a disposable filter and cannot be cleaned Fit a new pre filter and tighten the hose clamps Start the engine and check that the pre filter is tight Ensure good ventilation air extraction if the ...

Page 126: ...r under the plug It should hold at least 40 liters Save the oil and dispose of it in an approved manner Unscrew the drain plug 1 and allow all the oil to run out Wipe and replace the drain plug Fill with fresh hydraulic fluid of the grade indicated in the Lubricant specification Fill with fresh hydraulic fluid of the grade indicated in the Lubricant specification Replace the hydraulic fluid filter...

Page 127: ...east 7 liters 7 4 quarts under the plug Collect the oil and dispose of it properly Place a receptacle that will hold at least 7 liters 7 4 quarts under the plug Collect the oil and dispose of it properly Remove the plug and allow all the oil to run out See under the heading Every 500 hours of operation for filling oil Water tank Draining 1 Fig Pump system 1 Water filter Remember that there is a ri...

Page 128: ...tom sediment using a suitable pump such as an oil drain pump Save the oil in a container and dispose of it in an approved manner Pump out any bottom sediment using a suitable pump such as an oil drain pump Save the oil in a container and dispose of it in an approved manner Keep in mind fire risk when handling fuel Keep in mind fire risk when handling fuel The fuel tank is made of plastic polyethyl...

Page 129: ...the filter housing or the drain plug 1 Fill with water and check for leaks The water tanks are made of plastic polyethylene and are recyclable The water tanks are made of plastic polyethylene and are recyclable Steering joint Check Fig Steering joint Check the steering joint for any damage or cracks Check and tighten any loose bolts Check also for any stiffness and play 119 ...

Page 130: ...Dynapac Compaction Equipment AB Box 504 SE 371 23 Karlskrona Sweden www dynapac com ...

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