Fayat Group DYNAPAC CC234C Instruction Manual Download Page 1

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Instruction manual

Operating & Maintenance

4812159901_D.pdf

Vibratory roller

CC234C/334C

CC2300C/3300C

Engine

Cummins QSB 3.3 (IIIA/T3)

Deutz TCD 3.6 L04 (IIIB/T4i), (IIIB/T4f)

Deutz TCD 3.6 L04 (stage V)

Serial number

10000314xxA010759 -

10000314xxA010759 -
10000318xxA011450 -

10000318xxA011450 -

10000339xxA011447 - 16402

10000339xxA011447 - 16402
10000343xxA013149 - 20105

10000343xxA013149 - 20105

10000426xxA......... -

10000430xxA034417 -

10000430xxA034417 -
10000459xxA030825 -

10000459xxA030825 -
10000463xxA035662 -

10000463xxA035662 -

Translation of original instruction

Reservation for changes

Reservation for changes
Printed in Sweden

Printed in Sweden

Summary of Contents for DYNAPAC CC234C

Page 1: ...Deutz TCD 3 6 L04 stage V Deutz TCD 3 6 L04 stage V Serial number Serial number 10000314xxA010759 10000314xxA010759 10000318xxA011450 10000318xxA011450 10000339xxA011447 16402 10000339xxA011447 16402...

Page 2: ......

Page 3: ...al 11 Air conditioning 11 Edge cutter compactor 11 Working lights Xenon 12 Special instructions 13 Standard lubricants and other recommended oils and fluids 13 Higher ambient temperatures above 40 C 1...

Page 4: ...23 Tightening torque 24 Machine description 25 Diesel engine 25 Electrical system 25 Propulsion system 25 Brake system 26 Steering system 26 Vibration system 26 Cab 27 ROPS 27 Identification 28 Produc...

Page 5: ...TTINGS 50 Diesel engine Stage V 50 EXHAUST CLEANING 50 SERVICE MENU 51 ABOUT 52 Operator help when starting 53 Operator help Workmode 53 Instruments and controls cab 54 Function description of instrum...

Page 6: ...trol 66 Interlock 67 Operator position 68 View 68 Starting 69 Starting the engine 69 Display when activating choice via the button set 70 Alarm descriptions 71 Driving 71 Operating the roller 71 Inter...

Page 7: ...lic reservoir 83 Hoods tarpaulin 84 Steering cylinder hinges etc 84 Miscellaneous 85 Lifting 85 Locking the articulation 85 Lifting the roller 86 Lifting the roller with jack 86 Unlocking the articula...

Page 8: ...250 hours of operation Monthly 101 Every 500 1500 hours of operation 102 Every 1000 hours of operation 103 Every 2000 hours of operation 104 Maintenance 10h 105 Diesel engine Check oil level 105 Coola...

Page 9: ...ssure 119 Maintenance measures 250 h 121 Diesel engine Oil change 121 Engine Replacing oil filter 122 Hydraulic fluid cooler Checking Cleaning 122 Battery Check condition 123 Air conditioning Optional...

Page 10: ...ck 131 Seat bearing Lubrication 131 Air conditioning Optional Inspection 132 Air conditioning Optional Drying filter Inspection 132 Edge cutter Optional Lubrication 133 Maintenance 1000h 135 Diesel en...

Page 11: ...Cab Fresh air filter Replacing 144 Air conditioning Optional Overhaul 144 Air conditioning Optional Drying filter Inspection 145 Edge cutter Optional Lubrication 145 Steering hitch Tightening 146 Mai...

Page 12: ...ment screws Check 154 Seat bearing Lubrication 155 Hydraulic reservoir cap Check 155 Hydraulic reservoir Fluid change 156 Fuel tank Cleaning 156 Watering system Draining 157 Water tank Cleaning 157 St...

Page 13: ...4812159901_D pdf 2023 01 25 1...

Page 14: ...4812159901_D pdf 2023 01 25 2...

Page 15: ...zed for this purpose It is also possible to compact granular soil material such as sand and gravel Signal symbols and meaning WARNING Indicates potential hazardous situation procedure which if not avo...

Page 16: ...tructions in this manual carefully Always follow the safety instructions Ensure that this manual is always easily accessible Read the entire manual before starting the machine and before carrying out...

Page 17: ...iodic maintenance where maintenance after every 10 and 50 hours of operation can be performed by the machine operator Other maintenance intervals must be carried out by accredited Dynapac service pers...

Page 18: ...Introduction 4812159901_D pdf 2023 01 25 6...

Page 19: ...have full bearing strength or the edge is close to a slope Avoid operating close to edges and ditches and the like as well as on poor ground conditions that jeopardizes the bearing strength and capaci...

Page 20: ...de after written approval has been given by Dynapac Avoid using the roller before the hydraulic fluid has reached its normal working temperature Braking distances can be longer than normal when the fl...

Page 21: ...nd operate the machine only when the person is fully visible or has given a clear indication of where he or she is Avoid driving across a slope Drive straight up and down sloping ground Avoid driving...

Page 22: ...d cab and seat belt usage Avoid operating close to edges and ditches and the like as well as on poor ground conditions that jeopardizes the bearing strength and capacity to support the roller Pay atte...

Page 23: ...tion The system must be re filled with an approved refrigerant by authorized personnel when necessary See decal on or in the vicinity of the installation Edge cutter compactor Fig Edge cutter compacto...

Page 24: ...rk on the lighting should only be conducted by an authorized electrician and with the primary voltage disconnected Contact a Dynapac dealer Warning environmentally hazardous waste Warning environmenta...

Page 25: ...wever maximum 50 C 122 F the following recommendations apply The diesel engine can be run at this temperature using normal oil However the following fluids must be used for other components Hydraulic...

Page 26: ...tank cap or into exhaust pipe This is particularly important when using a high pressure cleaner Never aim the water jet directly at the fuel tank cap or into exhaust pipe This is particularly importa...

Page 27: ...ect the negative cable to the negative terminal on the dead battery A spark can ignite the oxy hydrogen gas formed around the battery Check that the battery used for jump starting has the same voltage...

Page 28: ...Special instructions 4812159901_D pdf 2023 01 25 16...

Page 29: ...th the operational cycle described in EU directive 2000 14 EC on machines equipped for the EU market on soft polymer material with vibration switched on and the operator s seat in the transport positi...

Page 30: ...0 131 D Diameter drum 1150 45 D Diameter drum 1150 45 H1 Height with ROPS cab 2990 118 H1 Height with ROPS cab 2990 118 H2 Height without ROPS cab 2275 90 H2 Height without ROPS cab 2275 90 L Length s...

Page 31: ...s outer R1 Turning radius outer CC234CHF CC2300C 5190 204 CC234CHF CC2300C 5190 204 CC334CHF CC3300C 6305 209 CC334CHF CC3300C 6305 209 R2 Turning radius inner R2 Turning radius inner CC234CHF CC2300C...

Page 32: ...Working capacity Compaction data Compaction data Static linear load Front Rear Static linear load Front Rear CC234CHF CC2300C 27 0 kg cm 888 kg wheel CC234CHF CC2300C 27 0 kg cm 888 kg wheel 151 pli...

Page 33: ...L04 IIIB T4i IIIB T4f Deutz TCD 3 6 L04 stage V Deutz TCD 3 6 L04 stage V Power output SAE J1995 2200 rpm 60kW IIIA T3 80hp Power output SAE J1995 2200 rpm 60kW IIIA T3 80hp 74kW IIIA T3 99hp 74kW II...

Page 34: ...lectrical system Electrical system Battery 24V 2x12V 74Ah Battery 24V 2x12V 74Ah Alternator 24V 60A Alternator 24V 60A Fuses See the Electrical system section fuses Fuses See the Electrical system sec...

Page 35: ...ems 20 2 900 Control systems 20 2 900 Brake release 1 8 260 Brake release 1 8 260 Air Conditioning Automatic Climate Control ACC Optional The system described in this manual is an AC ACC type Automati...

Page 36: ...0 470 520 560 620 M22 446 497 626 699 752 839 M22 446 497 626 699 752 839 M24 570 640 800 900 960 1080 M24 570 640 800 900 960 1080 M30 1130 1260 1580 1770 1900 2100 M30 1130 1260 1580 1770 1900 2100...

Page 37: ...e Flow turbocharger el controlled stage V The engine is also equipped with cooled exhaust gas recirculation ceEGR and a diesel particle filter DPF system for exhaust after treatment The engine has als...

Page 38: ...system is a hydrostatic system The steering wheel is connected to a steering valve that distributes the flow to the steering cylinders at the articulated joint A hydraulic pump supplies the steering v...

Page 39: ...ion for Roll Over Protective Structure The cab is approved as a protective cab in accordance with the ROPS standard If any part of the cab s or the ROPS structure s protective construction displays pl...

Page 40: ...ription product and serial numbers 2 Engine plate Type description product and serial numbers 3 Cab ROPS plate Certification product and serial numbers 3 Cab ROPS plate Certification product and seria...

Page 41: ...other things the manufacturers name and address the type of machine the PIN Product Identification Number serial number operating weight engine power and year of manufacture In some cases there are n...

Page 42: ...ngine The plates specify the type of engine serial number and the engine specification Please specify the engine serial number when ordering spares Refer also to the engine manual On certain machines...

Page 43: ...dge cutter 4700904083 17 Diesel fuel 4700991658 4811000345 6 Warning Edge cutter 4700904083 17 Diesel fuel 4700991658 4811000345 7 Warning Locking 4700908229 4812125363 18 Fixing point 4700382751 7 Wa...

Page 44: ...er new decals if they have become illegible Use the part number specified on each decal If a part is replaced and this part have a decal make sure to also order the decal 4700903422 Warning Crush zone...

Page 45: ...perating the machine 4700904083 Warning Edge cutter optional Warning of rotating parts Maintain a safe distance from the crush zone 4700908229 Warning Risk of crushing apply locking device The articul...

Page 46: ...Machine description 4812159901_D pdf 2023 01 25 4812129673 Warning CALIFORNIA Proposition 65 34...

Page 47: ...uid Biological hydraulic fluid Diesel fuel Hydraulic fluid Biological hydraulic fluid Diesel fuel Bio hydraulic fluid PANOLIN Fuel with low sulphur content IIIB T4i T4f stageV Bio hydraulic fluid PANO...

Page 48: ...rease sprinkler timer 29 Gear position switch 6 Button set 18 Auto sprinkler AWC 30 Edge cutter Up Down 6 Button set 18 Auto sprinkler AWC 30 Edge cutter Up Down 7 Central warning indicator 19 Decreas...

Page 49: ...of the roller is proportional to the distance of the lever from neutral The further the lever is from neutral the higher the speed 2 Forward Reverse lever NOTE The lever must be in neutral to start th...

Page 50: ...nt drum only 15 Front drum steering only CG Valid for pivot machines only CG By activating steering on front drum only 16 Manual sprinkler Continuous sprinkling on both drums 16 Manual sprinkler Conti...

Page 51: ...the machine the parking brake must be activated To activate the brakes press the top of the switch to change the position of the lever To release the brakes press down the red part at the same time a...

Page 52: ...ing position The edge cutter can only be moved up when the machine is in transport position Pressing on the lower edge moves the edge cutter down Pressing on the upper edge moves the edge cutter up 31...

Page 53: ...r pump 2 Panic sprinkling Panic sprinkling of both drums Push the button to get full flow on sprinkler pump 3 4 Offset left right The left button moves the rear drum to the left the right button to th...

Page 54: ...er pump 3 4 Offset left right The left button moves the rear drum to the left the right button to the right Always stop in neutral and to switch to the other side press once again Steady light in work...

Page 55: ...screen choice is made the display will switch over to main screen This screen gives an overview and is kept during work The speed is shown in the middle of the screen The engine speed vibration frequ...

Page 56: ...on approx 2 sec displays the main menu again Exit Return button returns 1 step at once Pressing the button approx 2 sec displays the main menu again Fig Temperature screen The temperature screen shows...

Page 57: ...p the engine immediately and locate the fault Refer also to the engine manual Warning symbol hydraulic fluid temperature If this symbol is shown the hydraulic fluid is too hot Do not drive the roller...

Page 58: ...vib DCM Evib 2 Asphalt temperature 3 Impactometer value 3 A screen for Compaction meter Evib DCM Evib Optional Asphalt temperature Optional and Impactometer value can also be shown in the display when...

Page 59: ...by plus or minus on the display screen The Impactometer value is calculated based on the operating speed and the vibration frequency A higher operating speed gives fewer impacts per meter The recomme...

Page 60: ...asphalt in question and note the Evib values for each run The values should go up slightly with each run with increased compaction and falling temperature The value read off for the final run when the...

Page 61: ...023 01 25 USER SETTINGS Users can change the light settings choose between the Metric or Imperial system and set warning sounds On Off Adjustment of the light and contrast settings on the display incl...

Page 62: ...is protected by Pin Code There are 3 different modes that can be seleted in the machine s workmode Soft Medium Hard The machine alerts at startup when the setting is in Soft Mode Diesel engine Stage...

Page 63: ...achine description 4812159901_D pdf 2023 01 25 SERVICE MENU The service menu is also accessible via the main menu for adjustments ADJUSTMENTS TESTMODES Installation personnel only requires pin code 51...

Page 64: ...the display and requires special equipment and know how EDC CALIBRATION To calibrate move the joystick fully forward F and press in both black buttons on the top of the joystick See also manual W3025...

Page 65: ...e it is possible to start the machine Conditions that must be set Activated P brake Selector lever in neutral Speed selector for diesel engine in low Low idling not all models Operator help Workmode W...

Page 66: ...Machine description 4812159901_D pdf 2023 01 25 Instruments and controls cab 14 Radio CD 8 1 2 3 4 5 6 7 Fig Cab roof front Fig Right rear cab post 15 54...

Page 67: ...that fresh air comes into the cab Pressing the bottom closes the damper so that the air recirculates inside the cab 5 Front wiper switch Press to operate the front screen wiper 5 Front wiper switch Pr...

Page 68: ...f necessary turn down the heat and fan speed AC ACC NOTE When using AC ACC all the windows must be closed for the system to work efficiently To quickly reduce the temperature in the cab adjust the fol...

Page 69: ...5 20A 1 Main relay F1 1 5A 5 Power group 3 Main ECU F1 5 20A 2 Supply Main ECU I O unit Display F1 2 5A 6 Power group 4 Main ECU F1 6 20A 2 Supply Main ECU I O unit Display F1 2 5A 6 Power group 4 Ma...

Page 70: ...2 Display A13 Diagnostic socket engine X22 5A F10 Sprinkler pump 2 10A F3 Power group 1 Main ECU Power for frequency sensor 10A F11 24 12V converter 12V socket cab 10A F3 Power group 1 Main ECU Power...

Page 71: ...be disconnected when the engine is running Connect the correct polarities ground to the battery The cable between the battery and the alternator must not be disconnected when the engine is running Ma...

Page 72: ...e left engine compartment door Fuse box at master switch Deutz Fig Fuse box master switch 1 3 2 4 The figure shows the position of the fuses The table below gives fuse amperage and function All fuses...

Page 73: ...ab fan 15A 4 Cab fan 15A 5 Windscreen wiper washers front 10A 5 Windscreen wiper washers front 10A 6 Windscreen wiper washers rear 10A 6 Windscreen wiper washers rear 10A 7 Dyn lyzer 7 5A 7 Dyn lyzer...

Page 74: ...Machine description 4812159901_D pdf 2023 01 25 62...

Page 75: ...l panel adjustments 1 2 3 Fig Operator position 1 Locking lever transverse travel 2 Locking lever rotation 3 Locking lever steering column angle The control unit has three adjustment options transvers...

Page 76: ...djusted as follows Length adjustment 1 Weight adjustment 2 Back support angle 3 Always make sure that the seat is secure before beginning operation Always make sure that the seat is secure before begi...

Page 77: ...can be adjusted as follows Length adjustment 1 Height adjustment 2 Seat cushion inclination 3 Backrest inclination 4 Armrest inclination 5 Lumbar support adjustment 6 Always ensure that the seat is lo...

Page 78: ...ition key 1 to position I the start screen will be shown in display 4 6 5 3 Fig Status screen 3 Fuel level 4 Water level 5 Hour meter 6 Voltmeter Check that the voltmeter 6 shows at least 24 volts and...

Page 79: ...or stands up a buzzer will go on until the parking brake is activated If the parking brake is activated the diesel engine will not stop if the forward reverse lever is moved out of neutral The diesel...

Page 80: ...positions Pull in the rails when driving close to walls or other obstacles and when transporting the machine Release the locking knob 3 set the the railings in the required position and relock in posi...

Page 81: ...er of the display While preheating of diesel engine is running the symbol grid heater is shown in the center of the display Do not run the starter motor for too long max 30 seconds If the engine will...

Page 82: ...kling If the machine and drums are in off set mode switch to work mode and reset before loading the machine on a truck This is indicated by a warning in the display If the machine and drums are in off...

Page 83: ...e manual Warning light engine temperature If the lamp comes on the engine is too hot Stop the engine immediately and locate the fault Refer also to the engine manual Warning lamp hydraulic fluid tempe...

Page 84: ...button for the wheel sprinklers to water the tires Machine with gear change in separate spring return switch gear position switch Fig Control panel 1 Gear position switch 2 Forward Reverse lever 2 1...

Page 85: ...er is moving very slowly forwards backwards Check in both directions Hold the steering wheel firmly and brace yourself for a sudden stop A buzzer goes on and after 7 seconds the engine switches off an...

Page 86: ...Pivotal steering Optional 1 Fig F R lever 1 Offset steering 2 Figure Display The machine must be in the operating position to activate the pivotal steering Use the two front buttons 1 on the forward...

Page 87: ...the engine is performing burnout If it is not appropriate to allow the machine to perform automatic burnout perhaps because the machine is in an unsuitable location or the prevailing working conditio...

Page 88: ...Engine temperature below 70 C 1Hz Other engine fault Other engine fault 114 Keep engine running is displayed if burnout is in progress or if there is a delay due to low engine temperature or other en...

Page 89: ...or can also be lifted if the machine is in transport position A bypass valve prevents the hydraulic system being overloaded There is a separate sprinkler system which the operator should use to avoid...

Page 90: ...h the switch 2 on the forward reverse lever Note that vibration can only be activated when the working mode 4 is activated and when the Rpm switch 3 for the engine is in high HI or Eco mode ECO After...

Page 91: ...bration On Off switch 2 Forward Reverse lever 3 Parking brake Press the switch 1 to switch off the vibration Move the forward reverse lever 2 to the neutral position to stop the roller Always activate...

Page 92: ...gine stops For emergency braking press the emergency stop 1 hold the steering wheel firmly and be prepared for a sudden stop The engine stops The Diesel engine will stop and must be restarted After em...

Page 93: ...cab Also see maintenance instructions Keep in mind that there is a risk of freezing during the winter Drain the water tanks pumps and water lines Fill antifreeze in the engine cooling system and the w...

Page 94: ...Operation 4812159901_D pdf 2023 01 25 82...

Page 95: ...e to unpainted surfaces Engine Refer to the manufacturer s instructions in the engine manual that is supplied with the roller Battery Dismantle the battery batteries from the machine clean the outside...

Page 96: ...ler with a tarpaulin A gap must be left between the tarpaulin and the ground If possible store the roller indoors and ideally in a building where the temperature is constant Steering cylinder hinges e...

Page 97: ...ocking lug 4 on the articulated link Fit the locking dowel into the holes through the locking arm and locking lug Lock the dowel in position with the locking pin 1 Locking the articulation 1 2 Fig Ste...

Page 98: ...ight refer to the hoisting plate on the roller 1 Figure Roller lifted with jack 1 Lifting plate 2 Jack 3 Marking 2 3 3 Lifting the roller with jack The machine s gross weight is specified on the hoist...

Page 99: ...g 4 with the locking dowel 2 The locking lug is located on the front frame of the machine Unlocking the articulation 1 2 Fig Steering joint lock open 1 Lock handle 2 Locking dowel Remember to restore...

Page 100: ...ber of turns to the left counter hold on the overflow valve 2 After releasing the hexagonal nut A screw in the adjusting screw B with a hex key until it touches the pin C and then turn an additional t...

Page 101: ...raked by the towing vehicle A towing bar must be used as the roller has no brakes When towing recovering the roller must be braked by the towing vehicle A towing bar must be used as the roller has no...

Page 102: ...able If not tie down and secure the machine according to the cargo securing rules that are valid for the country where the transport takes place Never lash over the machine s articulated joint nor ove...

Page 103: ...n the right and left sides 4 rubber 4 rubber The lashings permitted distance interval in meters The lashings permitted distance interval in meters 1 3 Double lashings LC at least 1 7 tonnes 1700 daN S...

Page 104: ...east 300 kg 300 daN The lashings are re tightened as required Each of lashings 1 3 is either a double or two single lashings A double lashing runs in a sling through a lashing point or around a machin...

Page 105: ...perate the F R lever with care 12 Test the brakes Remember that the braking distance will be longer if the hydraulic fluid is cold 12 Test the brakes Remember that the braking distance will be longer...

Page 106: ...ing instructions Summary 4812159901_D pdf 2023 01 25 21 When recovering Refer to the relevant section in the Instruction Manual 21 When recovering Refer to the relevant section in the Instruction Manu...

Page 107: ...to the customer delivery inspection must be conducted as per the check list in the warranty document Any transport damage must be reported immediately to the transport company as this is not covered b...

Page 108: ...Preventive maintenance 4812159901_D pdf 2023 01 25 96...

Page 109: ...h quality lubricants and the amounts recommended Too much grease or oil can cause overheating resulting in rapid wear Always use high quality lubricants and the amounts recommended Too much grease or...

Page 110: ...ANSMISSION OIL Air temperature 15 C 40 C 5 F 104 F Dynapac Gear oil 300 P N 4812161883 5 liters P N 4812161884 20 liters TRANSMISSION OIL Air temperature 15 C 40 C 5 F 104 F Dynapac Gear oil 300 P N 4...

Page 111: ...lic filter 12 Scrapers 20 Battery 4 Hydraulic filter 12 Scrapers 20 Battery 5 Hydraulic fluid level 13 Water tank s filling 21 Pivot bearing 5 Hydraulic fluid level 13 Water tank s filling 21 Pivot be...

Page 112: ...l level Refer to the engine manual 9 Check the engine coolant level 9 Check the engine coolant level 5 Check the hydraulic reservoir level 5 Check the hydraulic reservoir level 11 Refuel 11 Refuel 13...

Page 113: ...nections are tight Every 250 hours of operation Monthly Refer to the contents to find the page number of the sections referred to Pos in fig Action Comment Pos in fig Action Comment 1 2 Change the eng...

Page 114: ...Cummins 3 Replace fuel prefilter only for Cummins 3 Replace fuel prefilter only for Cummins 8 Clean the hydraulic fluid cooler water cooler Or when necessary 8 Clean the hydraulic fluid cooler water...

Page 115: ...the engine manual 8 Clean the hydraulic fluid cooler water cooler Or when necessary 8 Clean the hydraulic fluid cooler water cooler Or when necessary 10 Check the filter elements in the air cleaner R...

Page 116: ...ary 8 Clean the hydraulic fluid cooler water cooler Or when necessary 10 Check the filter element in the air cleaner Replace when necessary 10 Check the filter element in the air cleaner Replace when...

Page 117: ...onoxide poisoning Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Diesel engine Check oil level 2 Fig Engine compartment 1 Dipstick...

Page 118: ...the coolant Also check that the air has unobstructed passage through the reservoir Flush the system every other year and change the coolant Also check that the air has unobstructed passage through th...

Page 119: ...2 Fill the central standard tank it holds 750 liters 198 gal Only additive A small amount of environment friendly antifreeze Only additive A small amount of environment friendly antifreeze Hydraulic r...

Page 120: ...k kran filter 4 Water pump 5 Drain cock 6 Extra pump optional 1 4 6 5 To clean the coarse filter 1 open the drain cock 3 on the filter and allow any dirt to run out If necessary close the cock 2 and c...

Page 121: ...d check that it works Wear protective goggles when working with compressed air Wear protective goggles when working with compressed air Sprinkler system Drum Cleaning of sprinkler nozzle 3 2 Fig Nozzl...

Page 122: ...lacement to a reserve pump option Newer machines can have sprinkler systems with dual sprinkler pipes and sprinkler pumps as standard Sprinkler system Wheels Freeze risk Fig Wheel rack 1 Rear water ta...

Page 123: ...he tire treads from time to time to ensure that no asphalt has stuck to the tires This can happen before the tires have warmed up Inspect the tire treads from time to time to ensure that no asphalt ha...

Page 124: ...maged Release with the arm 1 Loosen the screws 3 to adjust the scraper blade up or down 1 2 Figure Inner scrapers 1 Release arm 2 Lifting handle Asphalt remnants can accumulate on the scraper and affe...

Page 125: ...in from the drum on the same side as the screw Adjust the scraper bracket in or out on the other side so that there is an equal gap between the scraper blade and drum and tighten the retaining unit 1...

Page 126: ...compounds it can be better if the scraper blades 1 are only in light contact with the tires The contact is adjusted with the screw on the back of the scraper bracket 2 Fig Wheel scrapers 1 Scraper bla...

Page 127: ...outer pin and pull the axle straight out The scrapers must be hooked in the release locking hook to avoid risking that they drop down to the ground When refitting after inspection etc the scraper must...

Page 128: ...Maintenance 10h 4812159901_D pdf 2023 01 25 116...

Page 129: ...g the roller unless otherwise specified Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Ensure that there is good ventilation air ex...

Page 130: ...vel plug 2 Drain plug 1 2 Wipe clean the area around the level plug 1 and then undo the plug Ensure that the oil level reaches up to the lower edge of the plug hole Top off with oil to the right level...

Page 131: ...Recommended pressure See Technical Specifications The figure shows the position of the air valve on the outer tires Fig Inner wheels 1 Air valve 1 The figure shows the position of the air valve on the...

Page 132: ...Maintenance 50h 4812159901_D pdf 2023 01 25 120...

Page 133: ...d by first removing the rubber plug on the underside of the frame Figure Underside of rear frame 1 Oil draining of diesel engine 1 Drain the oil when the engine is warm Place a receptacle that holds a...

Page 134: ...Water cooler 3 Hydraulic fluid cooler 4 Cooler grill 1 4 2 The water and hydraulic fluid coolers are accessible when the cooler grill 4 is removed Make sure that the air flow through the cooler is un...

Page 135: ...ecting the battery always connect the positive cable first When disconnecting the battery always disconnect the negative cable first When connecting the battery always connect the positive cable first...

Page 136: ...he sight glass this indicates that the refrigerant level is too low Stop the unit to avoid risking damage Fill up with refrigerant The refrigerant circuit is only to be worked on by authorized compani...

Page 137: ...y first removing the rubber plug on the underside of the frame Figure Underside of rear frame 1 Oil draining of diesel engine 1 Drain the oil when the engine is warm Place a receptacle that holds at l...

Page 138: ...partment door See the engine manual for information about replacing the filter The engine fuel filter replacement cleaning 1 Figure Engine compartment left side 1 Prefilter The fuel filter is placed o...

Page 139: ...s Wear protective goggles when working with compressed air or high pressure water jets Battery Check condition Figure Batteries The batteries are sealed and maintenance free Make sure there is no open...

Page 140: ...t the main filter 3 Do not remove the backup filter 4 Clean the air cleaner if necessary See section Air cleaner Cleaning When replacing the main filter 3 insert a new filter and refit the air cleaner...

Page 141: ...the previous illustration Wipe also both surfaces for the outlet pipe see adjacent figure Check that the hose clamps between the filter housing and the suction hose are tight and that the hoses are in...

Page 142: ...on the plug magnet off Refit the plugs and check that they are tight by driving the roller and then rechecking Inspect both front and rear drum Hydraulic reservoir cap Check Figure Rear frame front le...

Page 143: ...d that the chain is a vital part of the steering mechanism Remove the cover 5 to access the lubrication nipple 1 Lubricate the operator seat slew bearing with three strokes of a hand operated grease g...

Page 144: ...n operation check using the sight glass 1 that bubbles are not visible on the drying filter Figure Drying filter 1 Sight glass 2 Filter holder 1 2 Park the roller on a level surface chock the wheels a...

Page 145: ...o the operation section for information on how to operate the edge cutter Refer to the operation section for information on how to operate the edge cutter Grease the two points as shown in the figure...

Page 146: ...Maintenance measures 500 h 4812159901_D pdf 2023 01 25 134...

Page 147: ...oving the rubber plug on the underside of the frame Figure Underside of rear frame 1 Oil draining of diesel engine 1 Drain the oil when the engine is warm Place a receptacle that holds at least 14 lit...

Page 148: ...ment door See the engine manual for information about replacing the filter The engine fuel filter replacement cleaning 1 Figure Engine compartment left side 1 Prefilter The fuel filter is placed on th...

Page 149: ...otective goggles when working with compressed air or high pressure water jets Air cleaner Checking Change the main air filter Change the air cleaner s main filter when the warning lamp on the display...

Page 150: ...r Cleaning Wipe clean on both sides of the outlet pipe Outer edge of outlet pipe Inner edge of outlet pipe Wipe clean the inside of the cover 2 and the filter housing 5 See the previous illustration W...

Page 151: ...disconnect the negative cable first When connecting the battery always connect the positive cable first The cable shoes should be clean and tightened Corroded cable shoes should be cleaned and greased...

Page 152: ...front left side 1 Hydraulic reservoir cap 1 Turn up the machine so that the tank cap is accessible from the left side of the machine Unscrew and make sure that the reservoir cap is not clogged Air mu...

Page 153: ...y correct handling Deliver the drain oil to environmentally correct handling See under the heading Every 500 hours of operation for filling oil Change the oil in both front and rear drum Drum gearbox...

Page 154: ...le capacity about 2 liters 0 5 gal Fig Wheel gear 1 2 Wheel gear Checking the oil level Filling the oil Fig Oil level check wheel gear 1 Level plug 2 Filling plug 1 2 Place the roller on a level surfa...

Page 155: ...at the chain is a vital part of the steering mechanism Remove the cover 5 to access the lubrication nipple 1 Lubricate the operator seat slew bearing with three strokes of a hand operated grease gun C...

Page 156: ...ab 1 Condensor element 2 Drying filter 1 Regular inspection and maintenance is necessary to ensure satisfactory long term operation Clean all dust from the condenser element 1 using compressed air Blo...

Page 157: ...ght glass this indicates that the refrigerant level is too low Stop the unit to avoid risking damage Fill up with refrigerant The refrigerant circuit is only to be worked on by authorized companies Th...

Page 158: ...ng brake before lubricating Nobody must be allowed near the steering joint when the engine is running Risk of being crushed when the steering is operated Switch off the engine and activate the parking...

Page 159: ...removing the rubber plug on the underside of the frame Figure Underside of rear frame 1 Oil draining of diesel engine 1 Drain the oil when the engine is warm Place a receptacle that holds at least 14...

Page 160: ...ment door See the engine manual for information about replacing the filter The engine fuel filter replacement cleaning 1 Figure Engine compartment left side 1 Prefilter The fuel filter is placed on th...

Page 161: ...otective goggles when working with compressed air or high pressure water jets Air cleaner Checking Change the main air filter Change the air cleaner s main filter when the warning lamp on the display...

Page 162: ...r Cleaning Wipe clean on both sides of the outlet pipe Outer edge of outlet pipe Inner edge of outlet pipe Wipe clean the inside of the cover 2 and the filter housing 5 See the previous illustration W...

Page 163: ...disconnect the negative cable first When connecting the battery always connect the positive cable first The cable shoes should be clean and tightened Corroded cable shoes should be cleaned and greased...

Page 164: ...bration side 1 Drain plug 1 Position the roller with the drain plug 1 straight down Place a receptacle that will hold at least 7 liters 7 5 qts under the plug Remove the drain plug 1 Allow all the oil...

Page 165: ...oil up to refilling hole 2 according to Drum gearbox Checking the oil level Use transmission oil according to the lubricant specification Clean and refit the level plug filler plug 2 1 2 Wheel gear Oi...

Page 166: ...5 qts Use transmission oil according to the lubricant specification Ensure that the oil level reaches up to the lower edge of the plug hole Clean and refit the plugs Rubber elements and attachment scr...

Page 167: ...should be possible to move the chain about 10 mm 0 4 in to the side with a forefinger thumb at the marking 7 in seat frame Fit the chain lock at the bottom If the seat starts to be stiff when adjustin...

Page 168: ...1 Deliver the drained fluid to environmentally correct handling Deliver the drained fluid to environmentally correct handling Fill with fresh hydraulic fluid Refer to the lubricants specification for...

Page 169: ...arts of the pump system The water hoses are connected to the pump with quick couplings 4 to simplify draining and where appropriate replacement to a reserve pump option Newer machines can have sprinkl...

Page 170: ...or play in the steering joint Cab Fresh air filter Replacing Fig Cab front 1 Fresh air filter x1 2 Screw x2 2 2 1 There is one fresh air filter 1 placed on the front of the cab Remove the protective c...

Page 171: ...age from the cooling unit is unobstructed so that condensation does not accumulate inside the unit Air conditioning Optional Drying filter Inspection With the unit in operation check using the sight g...

Page 172: ...un Steering hitch Tightening Fig Steering hitch 1 Nut 1 Nobody must be allowed near the steering joint when the engine is running Risk of being crushed when the steering is operated Switch off the eng...

Page 173: ......

Page 174: ...Dynapac Compaction Equipment AB Box 504 SE 371 23 Karlskrona Sweden www dynapac com...

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