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Fayat Group DYNAPAC CA2800, Instruction Manual

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Fayat Group DYNAPAC CA2800 Instruction Manual Download Page 44

Machine description

4812159001_I.pdf

2019-11-05

Decals

Location - decals

Fig. Location, decals and signs

1. Warning, Crush zone

4700903422

12. Master switch

4700904835

1. Warning, Crush zone

4700903422

12. Master switch

4700904835

2. Warning, Rotating engine

components

4700903423

13. Coolant

4700388449

2. Warning, Rotating engine

components

4700903423

13. Coolant

4700388449

3. Warning, Hot surfaces

4700903424

14. Air pressure

4700385080

3. Warning, Hot surfaces

4700903424

14. Air pressure

4700385080

4. Warning, Brake release

4700904895

15. Hydraulic fluid level

4700272373

4. Warning, Brake release

4700904895

15. Hydraulic fluid level

4700272373

5. Warning, Instruction manual

4700903459

16. Hydraulic fluid

Biological hydraulic fluid

4700272372
4700792772

5. Warning, Instruction manual

4700903459

16. Hydraulic fluid

Biological hydraulic fluid

4700272372
4700792772

6. Warning, Ballasted tires

4700903985

17. Diesel fuel

4700991658*
4811000345**

6. Warning, Ballasted tires

4700903985

17. Diesel fuel

4700991658*
4811000345**

7. Warning, Locking

4700908229
4812125363

18. Fixing point

4700382751

7. Warning, Locking

4700908229
4812125363

18. Fixing point

4700382751

19. Hoisting plate

4700904870

19. Hoisting plate

4700904870

9. Warning, Starting gas

4700791642

20. Lifting point

4700588176

9. Warning, Starting gas

4700791642

20. Lifting point

4700588176

10. Handbook compartment

4700903425

21. Sound power level

4700791273/76

10. Handbook compartment

4700903425

21. Sound power level

4700791273/76

11. Battery voltage

4700393959

22. Emergency exit

4700903590

11. Battery voltage

4700393959

22. Emergency exit

4700903590

23. Fuel with ultra low sulphur content

4811000344**

23. Fuel with ultra low sulphur content

4811000344**

*

(IIIA/T3)

24. Draining fuel

4811000443

*

(IIIA/T3)

24. Draining fuel

4811000443

**

(IIIB/T4i)

**

(IIIB/T4i)

1

24

2

6

14

6

7

18

6

19

18

1

18

20

3

4

5

6

7

9

10

11

12

13

14

15,16

17,23

18

19

20

21

22

32

Summary of Contents for DYNAPAC CA2800

Page 1: ...4 5 IIIB T4i Serial number Serial number 10000137xxA009753 10000137xxA009753 10000141xxA010772 10000141xxA010772 10000145xxA009674 10000145xxA009674 10000149xxA009649 10000149xxA009649 10000138xxA010...

Page 2: ......

Page 3: ...Optional 9 Air conditioning 9 Special instructions 11 Standard lubricants and other recommended oils and fluids 11 Higher ambient temperatures above 40 C 104 F 11 Temperatures 11 High pressure cleanin...

Page 4: ...system 27 Propulsion system Transmission 27 Brake system 27 Steering system 27 Vibration system 28 Cab 28 FOPS and ROPS 28 Identification 29 Product and component plates 29 Product identification numb...

Page 5: ...cab 50 Function description of instruments and controls in the cab 51 Using the cab controls 52 Defroster 52 Heat 52 AC ACC 52 ACC Control panel 53 Main display screen 53 ACC Operation menus 53 Electr...

Page 6: ...chine with speed limiter speed potentiometer Optional 67 Slopes 68 Machine with TC Anti Spin 69 Slopes TC Anti Spin 69 Interlock Emergency stop Parking brake Check 70 Vibration 70 Manual Automatic vib...

Page 7: ...ing the articulation 81 Lifting the roller 82 Lifting the roller with jack 82 Unlocking the articulation 83 Towing Recovering 83 Short distance towing with the engine running 84 Short distance towing...

Page 8: ...2000 hours of operation 100 Every other year 101 Service Checklist 102 Maintenance 10h 103 Scrapers Check adjustment 103 Scrapers Pad drum 104 Scrapers Heavy duty Pad drum 104 Flexible scrapers Option...

Page 9: ...stening screws Check 120 Battery Check condition 121 Air conditioning Optional Inspection 121 Automatic Climate Control Optional Inspection 122 Maintenance measures 500 h 123 Drum cartridge Checking t...

Page 10: ...lanetary gear Oil change 136 Drum gearbox Oil change 137 Radiator Check Cleaning 137 Fuel pre filter Replacement 138 Replacing the fuel filter 138 Diesel engine Oil and Filter change 139 Seat bearing...

Page 11: ...149 Radiator Check Cleaning 150 Fuel pre filter Replacement 150 Replacing the fuel filter 151 Diesel engine Oil and Filter change 152 Seat bearing Lubrication 153 Hydraulic reservoir Draining 153 Fuel...

Page 12: ...e 4812159001_I pdf 2019 11 05...

Page 13: ...result in damage to the machine or property if the warning is ignored Safety information It is recommended to at least train operators in handling and daily maintenance of the machine in accordance w...

Page 14: ...al and location of decal shown in section Machine description Proposition 65 General This manual contains instructions for machine operation and maintenance The machine must be correctly maintained fo...

Page 15: ...ngine manual Additional instructions for the engine can be found in the manufactuer s engine manual Specific maintenance and checks on diesel engines must be carried out by the engine supplier s certi...

Page 16: ...Introduction 4812159001_I pdf 2019 11 05 4...

Page 17: ...like as well as on poor ground conditions that jeopardizes the bearing strength and capacity to support the roller Never operate with roller outside the edge if the substrate does not have full bearin...

Page 18: ...he fluid is cold See instructions in the STOP section Avoid using the roller before the hydraulic fluid has reached its normal working temperature Braking distances can be longer than normal when the...

Page 19: ...edge if the substrate does not have full bearing strength or is close to a slope Never operate with roller outside the edge if the substrate does not have full bearing strength or is close to a slope...

Page 20: ...ear window To exit the cab in an emergency release the hammer on the rear right post and break the rear window Dynapac always recommends mounted ROPS Roll Over Protective Structure or a ROPS approved...

Page 21: ...n result in serious personal injury Do not disconnect or undo the hose couplings The cooling system is pressurized Incorrect handling can result in serious personal injury Do not disconnect or undo th...

Page 22: ...Safety Optional 4812159001_I pdf 2019 11 05 10...

Page 23: ...additional equipment such as noise suppression may need to be more carefully monitored in the higher temperature ranges High pressure cleaning Do not spray directly onto electrical components Do not u...

Page 24: ...ny welding or drilling in the structure or cab If the machine is fitted with a Roll Over Protective Structure ROPS or ROPS approved cab never carry out any welding or drilling in the structure or cab...

Page 25: ...tery A spark can ignite the oxy hydrogen gas formed around the battery Check that the battery used for jump starting has the same voltage as the dead battery Check that the battery used for jump start...

Page 26: ...Special instructions 4812159001_I pdf 2019 11 05 14...

Page 27: ...ith the operational cycle described in EU directive 2000 14 EC on machines equipped for the EU market on soft polymer material with vibration switched on and the operator s seat in the transport posit...

Page 28: ...59 CA2500 2800 1498 59 CA3500 4000 1518 60 CA3500 4000 1518 60 D Diameter drum PD D Diameter drum PD CA2500 1490 58 5 CA2500 1490 58 5 CA3500 4000 1498 59 CA3500 4000 1498 59 S Thickness drum amplitu...

Page 29: ...1 CA2500 105 4 1 CA3500 CA4000 87 3 4 CA3500 CA4000 87 3 4 O2 Overhang right frame side O2 Overhang right frame side CA2500 105 4 1 CA2500 105 4 1 CA3500 CA4000 87 3 4 CA3500 CA4000 87 3 4 R1 Turn ra...

Page 30: ...00 13 300 14 400 lbs 28 880 31 310 29 330 31 750 lbs 28 880 31 310 29 330 31 750 CA4000PD kg 13 100 13 300 CA4000PD kg 13 100 13 300 lbs 28 880 29 330 lbs 28 880 29 330 Fluid volumes Fluid volumes Fue...

Page 31: ...34 Hz 1 980 2 040 vpm 1 980 2 040 vpm CA3500D 31 30 34 30 Hz Std High CA3500D 31 30 34 30 Hz Std High 1 860 1800 2 040 1 800 vpm 1 860 1800 2 040 1 800 vpm CA2500PD 3500PD 30 30 Hz CA2500PD 3500PD 30...

Page 32: ...km h mph 11 5 7 12 5 8 TC NoSpin Rear axle TC NoSpin Rear axle 1st gear km h mph 4 5 3 4 2 5 1st gear km h mph 4 5 3 4 2 5 2nd gear km h mph 6 3 5 7 4 5 2nd gear km h mph 6 3 5 7 4 5 3rd gear km h mp...

Page 33: ...3rd gear km h mph 7 5 4 5 3rd gear km h mph 7 5 4 5 4th gear km h mph 12 7 5 4th gear km h mph 12 7 5 TC NoSpin Rear axle TC NoSpin Rear axle 1st gear km h mph 4 2 5 1st gear km h mph 4 2 5 2nd gear k...

Page 34: ...gear km h mph 12 7 5 12 5 8 TC NoSpin Rear axle TC NoSpin Rear axle 1st gear km h mph 4 2 5 4 2 5 1st gear km h mph 4 2 5 4 2 5 2nd gear km h mph 5 5 3 5 6 3 5 2nd gear km h mph 5 5 3 5 6 3 5 3rd gea...

Page 35: ...5 4 5 3rd gear km h mph 7 5 4 5 7 5 4 5 4th gear km h mph 12 7 5 12 5 8 4th gear km h mph 12 7 5 12 5 8 TC NoSpin Rear axle TC NoSpin Rear axle 1st gear km h mph 4 2 5 4 2 5 1st gear km h mph 4 2 5 4...

Page 36: ...tent of 15 ppm parts per million or less A higher sulphur content will cause operating problems and put the useful life of components at risk which can lead to engine trouble Tire Tire dimensions Tire...

Page 37: ...lease 1 7 Brake release 1 7 Hydraulic fan system 19 Hydraulic fan system 19 Air Conditioning Automatic Climate Control ACC Optional The system described in this manual is an AC ACC type Automatic Clim...

Page 38: ...0 470 520 560 620 M22 446 497 626 699 752 839 M22 446 497 626 699 752 839 M24 570 640 800 900 960 1080 M24 570 640 800 900 960 1080 M30 1130 1260 1580 1770 1900 2100 M30 1130 1260 1580 1770 1900 2100...

Page 39: ...c system with a hydraulic pump supplying two motors connected in parallel one for the rear axle and one for the drum The speed of the machine is proportional to the angle of the control lever the defl...

Page 40: ...emergency exits the door and the rear cab window which can be broken with the emergency hammer located in the cab FOPS and ROPS FOPS is the abbreviation for Falling Object Protective Structure roof pr...

Page 41: ...d serial numbers 3 Cab ROPS plate Certification product and serial numbers 3 Cab ROPS plate Certification product and serial numbers 4 Component plate rear axle Product and serial numbers 4 Component...

Page 42: ...pe of machine the PIN product identification number serial number service weight engine power and year of manufacture If the machine is delivered outside the EU there are no CE markings and on some ma...

Page 43: ...ngine The plates specify the type of engine serial number and the engine specification Please specify the engine serial number when ordering spares Refer also to the engine manual On certain machines...

Page 44: ...0272372 4700792772 6 Warning Ballasted tires 4700903985 17 Diesel fuel 4700991658 4811000345 6 Warning Ballasted tires 4700903985 17 Diesel fuel 4700991658 4811000345 7 Warning Locking 4700908229 4812...

Page 45: ...arning Rotating engine components Keep your hands at a safe distance 4700903424 Warning Hot surfaces in the engine compartment Keep your hands at a safe distance 4700904895 Warning Brake disengagement...

Page 46: ...g Risk of crushing The articulation must be locked when lifting Read the instruction manual 4812125363 Warning Locking The articulation must be locked during transport and lifting but be open during o...

Page 47: ...te Handbook compartment Master switch Hydraulic fluid Biological hydraulic fluid Securing point Hydraulic fluid Biological hydraulic fluid Securing point Lifting point Tire pressure Battery voltage Li...

Page 48: ...e off blade Up 17 Reserve 29 1 Gear position switch Dip 6 Strike off blade Down 18 Increase in frequency 30 N A 6 Strike off blade Down 18 Increase in frequency 30 N A 7 Central warning indicator 19 R...

Page 49: ...First push will start vibrations second push will stop vibrations 4 Vibration on off First push will start vibrations second push will stop vibrations 5 Strike off blade up Optional Raises the strike...

Page 50: ...requency 19 Frequency decrease Optional Decreases vibration frequency 19 Frequency decrease Optional Decreases vibration frequency 20 Working lights Optional By activating the working lights will turn...

Page 51: ...ust be activated 26 Hazard indicators Optional Activate the hazard warning light by depressing the button 26 Hazard indicators Optional Activate the hazard warning light by depressing the button 27 Ro...

Page 52: ...ay Communication with the engine is interrupted Communication with the engine is interrupted The engine temperature is too high The engine temperature is too high Low oil pressure in the engine Low oi...

Page 53: ...rt while if no selection is made the field fades out Menu field will appear again upon pressing either one of the selection buttons 1 Example of menu field Scroll Selection buttons to choose between a...

Page 54: ...e Further information on this accessory is given in the Chapter Operation When an engine alarm is activated the alarm is shown on the display The engine alarm is sent out from the engine ECM which han...

Page 55: ...fluid temperature coldl If the symbol is displayed the hydraulic oil is cold and the speed cannot be increased until the oil has reached 0 C 32 F The maximum speed cannot be used between 0 C 32 F and...

Page 56: ...tion frequency meter Supervision only active if Adjustable frequency or ECO available Optional 8 Power group 1 see Fuse 3 8 Power group 1 see Fuse 3 9 Power group 2 see Fuse 4 9 Power group 2 see Fuse...

Page 57: ...e user and machine settings access the service menu for calibration purposes special service personnel only requires pin code and to see the version of installed software USER SETTINGS Users can chang...

Page 58: ...achine description 4812159001_I pdf 2019 11 05 SERVICE MENU The service menu is also accessible via the main menu for adjustments ADJUSTMENTS TESTMODES Installation personnel only requires pin code 46...

Page 59: ...the display and requires special equipment and know how EDC CALIBRATION To calibrate move the joystick fully forward F and press in both black buttons on the top of the joystick See also manual W3025...

Page 60: ...be set before it is possible to start the machine Conditions that must be set Activated P brake Selector lever in neutral Speed selector for diesel engine in low Low idling not all models Operator he...

Page 61: ...splay of alarm see table for information High amplitude Low amplitude Strike off blade Vibration is enabled in the operating position Automatic vibration control If the function is activated via the r...

Page 62: ...achine description 4812159001_I pdf 2019 11 05 Instruments and controls cab Fig Right rear cab post 15 Hammer for emergency exit ACC Heater AC 10 14 Radio CD 8 9 15 1 2 3 4 5 6 7 Fig Cab roof front 50...

Page 63: ...ate the front screen wiper 5 Front wiper switch Press to operate the front screen wiper 6 Rear wiper switch Press to operate the rear screen wiper 6 Rear wiper switch Press to operate the rear screen...

Page 64: ...d if necessary turn down the heat and fan speed AC ACC NOTE When using AC ACC all the windows must be closed for the system to work efficiently To quickly reduce the temperature in the cab adjust the...

Page 65: ...2 Mode Displays the mode Automatic Heat Cool and Defrost 3 Temperature Set point Displays current inside set point temperature 4 Blower speed Displays current blower speed setting ACC Operation menus...

Page 66: ...s turned off while warming Heat is selected Heat Interior temperature warms up with the electronic heater valve A C compressor is turned off while warming Heat is selected Defrost When defrosting Defr...

Page 67: ...t will be turned off the blower will run at 15 the heater valve will be fully opened and the air circulation will switch to fresh air until the after coil temperature is above 20 C 78 F When the after...

Page 68: ...CO tilt sensor 10A 4 ECU PWR2 Forward Reverse lever 10A 12 GPS DCM DCO tilt sensor 10A 5 ECU PWR 3 20A 13 Reserve 5 ECU PWR 3 20A 13 Reserve 6 ECU PWR 4 20A 14 DCA 10A 6 ECU PWR 4 20A 14 DCA 10A 7 24V...

Page 69: ...gine ECU 30A IIIA T3 60A IIIB T4i 60A IIIB T4i 4 Grid heater 40A 4 Grid heater 40A Fuses in cab Fig Cab roof fuse box F7 1 Interior lighting 10A 1 Interior lighting 10A 2 Windscreen wiper washers 10A...

Page 70: ...Machine description 4812159001_I pdf 2019 11 05 58...

Page 71: ...connected if necessary The cover must be unlocked when operating so that the battery can be quickly disconnected if necessary 1 2 3 4 Fig Operator s seat 1 Lock pack Length adjustment 2 Weight adjustm...

Page 72: ...3 Wheel seat cushion inclination 4 Wheel backrest inclination 5 Wheel armrest inclination 6 Wheel lumbar support adjustment Adjust the operator s seat so that the position is comfortable and so that...

Page 73: ...new position To adjust the operator s seat see the section for basic comfort seat Adjust all settings when the machine is stationary Adjust all settings when the machine is stationary Always ensure t...

Page 74: ...perations Turn the ignition key 1 to position I the start screen will be shown in display 4 5 3 Fig Status image 3 Fuel level 4 Hourmeter 5 Voltmeter Check that the voltmeter 5 reads at least 24 volts...

Page 75: ...2 ROPS structure 3 Rubber element 4 Anti slip If a ROPS 2 Roll Over Protective Structure or a cab is fitted to the roller always wear the seat belt 1 provided and wear a protective helmet Replace the...

Page 76: ...4812159001_I pdf 2019 11 05 View Fig view Before starting make sure that the view forwards and backwards is unobstructed All cab windows should be clean and the rear view mirrors should be correctly a...

Page 77: ...t temperature is below 10 C 50 F it must be warmed up at idle low speed until the hydraulic oil temperature exceeds 10 C 50 F Ensue that there is good ventilation air extraction if the engine is run i...

Page 78: ...irements If the machine is only to be transported MID or ECO should be selected instead Check that the steering is working correctly by turning the steering wheel once to the right and once to the lef...

Page 79: ...mph Turtoise 1 5 5 km h 3 5 mph Turtoise 1 5 5 km h 3 5 mph Example is CA2500D TC Limited Slip Rear Axle for other alternatives see table in section for Technical data Carefully move the forward reve...

Page 80: ...uck select the gear position that is most suitable for the situation using the gear position switch Drum slipping select Drum spin mode gear position 2 Rear tires slipping select Wheelspin mode gear p...

Page 81: ...Anti Spin is activated or disengaged Carefully move the forward reverse lever 2 forwards or backwards depending on which direction of travel is required Speed increases as the lever is moved away fro...

Page 82: ...rake by activating the parking brake when the roller is moving very slowly forwards backwards Check in both directions Hold the steering wheel and brace yourself for a sudden stop when the brakes are...

Page 83: ...ing the switch 1 on the front of the forward reverse lever Always switch off vibration before the roller comes to a standstill Amplitude Changeover 1 Fig Control panel 1 High amplitude The amplitude s...

Page 84: ...nds on the soil type that is to be compacted and the chosen vibration amplitude If double jumps occur reduce the vibration frequency if possible as an initial measure If this does not help select a lo...

Page 85: ...y results in a high Evib value Evib1 is calculated on the downward movement of the drum loading phase Evib2 is calculated on the upward movement of the drum Unloading phase Which one of the two values...

Page 86: ...rmation is transmitted to the processor unit where it is analyzed The analyzed information is presented in the display as a digital value expressed as CMV Evib1 or Evib2 High or low measuring range is...

Page 87: ...e forward reverse lever is moved quickly forwards or backwards toward past neutral the system switches to a rapid braking Mode and the machine stops Activate normal driving Mode again by moving the fo...

Page 88: ...s engine running unless the parking brake is activated Never disembark from the machine when the is engine running unless the parking brake is activated Make sure that the roller is parked in a safe p...

Page 89: ...e ignition lock has been switched off in order to avoid the engine s electronic control unit ECU sustaining damage Before switching off the battery isolation switch wait for at least 30 seconds after...

Page 90: ...Operation 4812159001_I pdf 2019 11 05 78...

Page 91: ...s with anti rust agent lubricate the machine thoroughly and apply grease to unpainted surfaces Engine Refer to the manufacturer s instructions in the engine manual that is supplied with the roller Bat...

Page 92: ...aulin Lower the instrument cover over the instrument panel Cover the entire roller with a tarpaulin A gap must be left between the tarpaulin and the ground If possible store the roller indoors and ide...

Page 93: ...install the locking dowel 3 in the uppermost locking lug and secure the dowel in position with the locking pin 2 Locking the articulation 1 2 Fig Steering joint lock locked 1 Lock handle 2 Locking dow...

Page 94: ...1 Figure Roller lifted with jack 1 Lifting plate 2 Jack 3 Marking 2 3 Lifting the roller with jack The machine s gross weight is specified on the hoisting plate 1 Refer also to the Technical specific...

Page 95: ...Insert the locking pin 2 to secure the locking dowel 3 Unlocking the articulation 1 2 Fig Steering joint lock open 1 Lock handle 2 Locking dowel Remember to restore the steering joint lock on the stee...

Page 96: ...knob Deactivate the brake with the parking brake knob 2 Move the forward reverse lever forwards or backwards just outside the neutral position If the control is in neutral the brakes are still activa...

Page 97: ...ton The release pump for the brakes is located on the valve block which is positioned in the rear of the engine compartment Press the break release button 3 Pump with the arm 2 until the brakes are re...

Page 98: ...f Reverse the towing preparations according to alternative 1 or 2 in the preceding section Reverse the towing preparations according to alternative 1 or 2 in the preceding section Transport Tie down a...

Page 99: ...itted distance interval in meters 1 3 Double lashings LC at least 1 7 tonnes 1700 daN STF 300 kg 300daN 1 3 Double lashings LC at least 1 7 tonnes 1700 daN STF 300 kg 300daN Double L1 Double L2 Double...

Page 100: ...ith a permitted load LC MSL of at least 1 7 tonnes 1 700 daN and a pre tension STF of at least 300 kg 300 daN The lashings are re tightened as required Each of lashings 1 3 is either a double or two s...

Page 101: ...ing distance will be longer if the hydraulic fluid is cold 12 Test the brakes Remember that the braking distance will be longer if the hydraulic fluid is cold 13 Set the transportation working mode bu...

Page 102: ...Operating instructions Summary 4812159001_I pdf 2019 11 05 90...

Page 103: ...to the customer delivery inspection must be conducted as per the check list in the warranty document Any transport damage must be reported immediately to the transport company as this is not covered b...

Page 104: ...Preventive maintenance 4812159001_I pdf 2019 11 05 92...

Page 105: ...oil 11 liter 11 6 qts Coolant without cab IIIA T3 24 liters 25 4 qts Coolant without cab IIIA T3 24 liters 25 4 qts Coolant without cab IIIB T4i 26 liters 27 5 qts Coolant without cab IIIB T4i 26 lit...

Page 106: ...See engine manual TRANSMISSION OIL Air temperature 15 C 40 C 5 F 104 F Dynapac Gear oil 300 P N 4812161883 5 liters P N 4812161884 20 liters TRANSMISSION OIL Air temperature 15 C 40 C 5 F 104 F Dynapa...

Page 107: ...Hydraulic fluid cooler 6 Hydraulic reservoir sight glass 19 Drive belts 32 Hydraulic fluid cooler 7 Bleeding filter 20 Wheel nuts 33 Fresh air filter 7 Bleeding filter 20 Wheel nuts 33 Fresh air filt...

Page 108: ...personnel Periodic service service message Optional A Service message Periodic Service is shown in the display 15 hours before First Service 50h For Periodic Service 250h 1000h a Service message is s...

Page 109: ...ration Refer to the contents to find the page number of the sections referred to Pos in fig Action Comment Pos in fig Action Comment 8 Change the hydraulic fluid filter 8 Change the hydraulic fluid fi...

Page 110: ...pect the filter element in the air cleaner Replace as required 4 Inspect the filter element in the air cleaner Replace as required 32 31 Clean the coolers 32 31 Clean the coolers 12 Check the oil leve...

Page 111: ...the coolers 32 31 Clean the coolers 3 Replace the fuel filter Refer to the engine manual 3 Replace the fuel filter Refer to the engine manual 3 Replace the fuel pre filter Refer to the engine manual 3...

Page 112: ...ine manual 3 Replace the fuel pre filter Refer to the engine manual 2 25 Change the engine oil and oil filter See the engine s instruction manual 500 h or once every 6 months 2 25 Change the engine oi...

Page 113: ...ce as required 4 Inspect the filter element in the air cleaner Replace as required 22 Check the oil level in the rear axle s differential 22 Check the oil level in the rear axle s differential 23 Chec...

Page 114: ...Maintenance Maintenance schedule 4812159001_I pdf 2019 11 05 Service Checklist 102...

Page 115: ...ation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Scrapers Check adjustment It is important to consider movement of the drum when the machine turns i e the scrapers c...

Page 116: ...r tooth 2 to 25 mm 1 0 in between scraper tooth and drum Center each scraper tooth 2 between the pads Tighten the screws 1 Scrapers Heavy duty Pad drum Fig Scrapers 1 Screws 2 Scraper teeth 1 2 Undo t...

Page 117: ...the engine has free circulation of cooling air through the protective grille in the hood To open the engine hood turn the lock handle 1 upward Raise the hood to its fully open position checking that t...

Page 118: ...in the engine manual Flush the system every other year and change the coolant Make sure also that the air flow through the cooler is unobstructed Flush the system every other year and change the coola...

Page 119: ...nents at risk which can lead to engine trouble Stop the engine Short circuit press the filler gun against a non insulated part of the roller before refuelling and against the filler pipe 1 while refue...

Page 120: ...Maintenance 10h 4812159001_I pdf 2019 11 05 108...

Page 121: ...ood ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Hydraulic filter Replacement Fig Hydraulic reservoir 2 Filler cap Bleeding filter 3 Sight glass 2 3 Undo t...

Page 122: ...on the new filter seal Screw tight the filter by hand First tighten the filter until its seal is in contact with the filter attachment Then turn an additional half revolution Do not tighten the filter...

Page 123: ...ed in the cartridges Repeat the procedure on the opposite side Tires Air pressure Wheel nuts Tightening Fig Wheels 1 Air valve 2 Wheel nut 1 2 Check the tire pressures using a pressure gauge If the ti...

Page 124: ...iver the drain oil to environmentally correct handling Refit the drainage plugs and top up with fresh oil until the correct level is reached Refit the level filler plugs Use transmission oil see Lubri...

Page 125: ...ng hitch Tightening Fig Steering hitch 1 Nut 1 Nobody must be allowed near the steering joint when the engine is running Risk of being crushed when the steering is operated Switch off the engine and a...

Page 126: ...Maintenance first 50h 4812159001_I pdf 2019 11 05 114...

Page 127: ...r extraction if the engine is run indoors Risk of carbon monoxide poisoning Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Air clea...

Page 128: ...Maintenance 50h 4812159001_I pdf 2019 11 05 116...

Page 129: ...air extraction if the engine is run indoors Risk of carbon monoxide poisoning Drum cartridge Checking the oil level Fig Left drum side 1 Groove 1 Position the roller on a flat surface with the groove...

Page 130: ...ller plug 1 2 1 Never work under the roller when the engine is running Park on a level surface Block the wheels securely Never work under the roller when the engine is running Park on a level surface...

Page 131: ...level if the level is low Use transmission oil See lubrication specification Clean and refit the plug Check the fluid level in the same way on the rear axle s other planetary gear Drum gearbox Checki...

Page 132: ...air Be careful when using a high pressure washer do not place the nozzle too close to the radiator Be careful when using a high pressure washer do not place the nozzle too close to the radiator Wear p...

Page 133: ...t the positive cable first When disconnecting the battery always disconnect the negative cable first When connecting the battery always connect the positive cable first The cable shoes should be clean...

Page 134: ...ubbles are visible through the sight glass this is a sign that the refrigerant level is too low If so stop the unit The unit may be damaged if it is run with insufficient refrigerant Fig Engine compar...

Page 135: ...extraction if the engine is run indoors Risk of carbon monoxide poisoning Drum cartridge Checking the oil level Fig Left drum side 1 Groove 1 Position the roller on a flat surface with the groove 1 o...

Page 136: ...e air cleaner s main filter when the warning lamp on the display lights when the diesel engine is operating at full speed 3 6 4 5 2 Fig Air cleaner 1 Clips 2 Cover 3 Main filter 4 Backup filter 5 Filt...

Page 137: ...leaner Cleaning Wipe clean on both sides of the outlet pipe Outer edge of outlet pipe Inner edge of outlet pipe Wipe clean the inside of the cover 2 and the filter housing 5 See the previous illustrat...

Page 138: ...und at the front or rear of the rear axle At a low level remove the filler plug 2 and top up with oil to the correct level Use transmission oil see lubricant specifications Clean and refit the plug Re...

Page 139: ...raulic fluid cooler 4 Condenser element AC Optional 5 Screws x 2 1 2 3 4 5 5 Check that air can pass unobstructed through the radiators 1 2 and 3 Clean a dirty radiator using compressed air or a high...

Page 140: ...ilter 1 The filter is of the disposable type and cannot be cleaned Han in to environment friendly station Deliver the drain oil to environmentally correct handling Deliver the drain oil to environment...

Page 141: ...he engine manual Fig Engine compartment 2 Oil filter 2 Take great care when draining warm fluid and oil Wear protective gloves and goggles Take great care when draining warm fluid and oil Wear protect...

Page 142: ...nd operated grease gun Clean and grease the chain 3 between the seat and the steering column Also grease the seat slide rails 6 If the chain is slack on the sprocket 2 loosen the screws 4 and move the...

Page 143: ...sure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Hydraulic filter Replacement Fig Hydraulic reservoir 2 Filler cap Bleeding filter 3 Si...

Page 144: ...ew filter seal Screw tight the filter by hand First tighten the filter until its seal is in contact with the filter attachment Then turn an additional half revolution Do not tighten the filter too har...

Page 145: ...erfill with oil risk for overheating Do not overfill with oil risk for overheating Now repeat the procedure on the opposite side of the drum Fig Drum 1 Ventilation screw 1 Drum cartridge Cleaning the...

Page 146: ...rt a new filter and refit the air cleaner in the reverse order Check the condition of the dust valve 6 replace if necessary When refitting the cover make sure that the dust valve is positioned downwar...

Page 147: ...previous illustration Wipe also both surfaces for the outlet pipe see adjacent figure Check that the hose clamps between the filter housing and the suction hose are tight and that the hoses are intact...

Page 148: ...er the drain oil to environmentally correct handling Refit the drainage plugs and top up with fresh oil until the correct level is reached Refit the level filler plugs Use transmission oil see Lubrica...

Page 149: ...cooler 3 Hydraulic fluid cooler 4 Condenser element AC Optional 5 Screws x 2 1 2 3 4 5 5 Check that air can pass unobstructed through the radiators 1 2 and 3 Clean a dirty radiator using compressed ai...

Page 150: ...1 The filter is of the disposable type and cannot be cleaned Han in to environment friendly station Deliver the drain oil to environmentally correct handling Deliver the drain oil to environmentally...

Page 151: ...tacle that holds 19 liters 5 gal under the drain plug Replace the engine oil filter 2 at the same time Refer to the engine manual Fig Engine compartment 2 Oil filter 2 Take great care when draining wa...

Page 152: ...olumn forward Tighten the screws and check chain tension No not tension the chain too tightly It should be possible to move the chain about 10 mm 0 4 in to the side with a forefinger thumb at the mark...

Page 153: ...t will gather near the drainage plug 1 Drain as follows Place a container under the plug 1 Loosen the drain plug 1 Then open the drain cock 2 and drain out water and sediment until only pure diesel fu...

Page 154: ...ng brake before lubricating Nobody must be allowed near the steering joint when the engine is running Risk of being crushed when the steering is operated Switch off the engine and activate the parking...

Page 155: ...rain cock 2 Plug 1 2 Obtain a container for collecting the used fluid The container should be able to hold at least 60 liters 16 gal Observe care when draining hot hydraulic fluid Wear protective glov...

Page 156: ...ilter and cannot be cleaned Make sure that the old sealing ring is not left on the filter holder Otherwise this could cause leakage between the new seal and the old one Make sure that the old sealing...

Page 157: ...nd goggles Observe care when draining drum oil hot drum oil Wear protective gloves and goggles Save the oil and hand in to an environment friendly waste disposal station Save the oil and hand in to an...

Page 158: ...r cleaner s main filter when the warning lamp on the display lights when the diesel engine is operating at full speed 3 6 4 5 2 Fig Air cleaner 1 Clips 2 Cover 3 Main filter 4 Backup filter 5 Filter h...

Page 159: ...r Cleaning Wipe clean on both sides of the outlet pipe Outer edge of outlet pipe Inner edge of outlet pipe Wipe clean the inside of the cover 2 and the filter housing 5 See the previous illustration W...

Page 160: ...imately 1 85 liters 1 95 qts Oil should be taken to your local waste disposal station Oil should be taken to your local waste disposal station Fig Planetary gear filling position 1 Plug 1 Position the...

Page 161: ...rear Drain the oil into a container The volume is approx 12 5 litres 13 2 qts Deliver the drain oil to environmentally correct handling Deliver the drain oil to environmentally correct handling Refit...

Page 162: ...n using a high pressure washer do not place the nozzle too close to the radiator Be careful when using a high pressure washer do not place the nozzle too close to the radiator Wear protective goggles...

Page 163: ...ironmentally correct handling Refer to the engine manual for detailed instructions when replacing the fuel filter Refer to the engine manual for detailed instructions when replacing the fuel filter St...

Page 164: ...tacle that holds 19 liters 5 gal under the drain plug Replace the engine oil filter 2 at the same time Refer to the engine manual Fig Engine compartment 2 Oil filter 2 Take great care when draining wa...

Page 165: ...olumn forward Tighten the screws and check chain tension No not tension the chain too tightly It should be possible to move the chain about 10 mm 0 4 in to the side with a forefinger thumb at the mark...

Page 166: ...t will gather near the drainage plug 1 Drain as follows Place a container under the plug 1 Loosen the drain plug 1 Then open the drain cock 2 and drain out water and sediment until only pure diesel fu...

Page 167: ...s a sign that the refrigerant level is too low If so stop the unit The unit may be damaged if it is run with insufficient refrigerant Check the moisture indicator 2 It should be blue If it is beige th...

Page 168: ...ng brake before lubricating Nobody must be allowed near the steering joint when the engine is running Risk of being crushed when the steering is operated Switch off the engine and activate the parking...

Page 169: ......

Page 170: ...Dynapac Compaction Equipment AB Box 504 SE 371 23 Karlskrona Sweden www dynapac com...

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