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Fayat Group BOMAG BP 20/50, Operating Instructions Manual

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Operating instructions

Maintenance instructions

Original operating instructions

Catalogue No.

008 059 01

10/2010

BP 20/50 / BP 25/50

S/N 101 230 03 1009 > / S/N 101 230 05 1003 >

Forward marching vibratory plate

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Summary of Contents for BOMAG BP 20/50

Page 1: ...al operating instructions Catalogue No 008 059 01 10 2010 BP 20 50 BP 25 50 S N 101 230 03 1009 S N 101 230 05 1003 Forward marching vibratory plate www discount equipment com G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 2: ...ne needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Miller Curber Skyjack Lull Skytrak Tsurumi Husquvarna Target Stow Wacker Sakai Mi T M Sullair Basic Dynapac MBW Weber Bartell Bennar Newman Haulotte Ditch Runner Menegotti M...

Page 3: ...G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 4: ...ease note This manual was written for operators and mainte nance personnel on construction sites You should only operate the machine after you have been instructed and in compliance with these instructions Strictly observe the safety regulations Please observe also the guidelines of the Civil En gineering Liability Association Safety Rules for the Operation of Road Rollers and Soil Compac tors and...

Page 5: ...ll in the above listed data when receiving the ma chine Upon receipt of the machine our organization will instruct you about correct operation and mainte nance Please observe strictly all safety regulations and notes on potential dangers Fig 1 Fig 2 Fig 3 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 6: ...ng the machine 39 5 7 Check the engine oil level 39 5 8 Check the fuel level 40 5 9 Filling the water tank 40 5 10 Cleaning the air filter 41 5 11 Clean the cooling fins and the cooling air intake openings 43 5 12 Change the engine oil 45 5 13 Checking cleaning the spark plug 46 5 14 Cleaning the fuel sludge filter 47 5 15 Checking the oil level in the exciter housing 47 5 16 Checking tensioning t...

Page 7: ...BOMAG 7 BP 20 50 BP 25 50 1 Technical Data G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 8: ... weight CECE kg 95 108 Basic weight kg 94 107 Travel characteristics Working speed max m min 30 30 Max gradability depending on soil 30 30 Drive Engine manufacturer Honda Honda Type GX 160 GX 160 Cooling Air Air Number of cylinders 1 1 Rated power ISO 9249 kW 3 6 3 6 Rated speed rpm 3600 3600 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 9: ...pe of sprinkling Gravity feed Gravity feed Filling capacities Fuel gasoline l 3 1 3 1 Water tank water sprinkling system l 13 5 13 5 Engine oil l 0 6 0 6 Exciter housing oil l 0 3 0 3 The right for technical modifications remains reserved Optional equipment BP 20 50 BP 25 50 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 10: ... 50 LpA 94 dB A determined acc to ISO 11204 and EN 500 Guaranteed sound power level BP 20 50 LWA 105 dB A determined acc to ISO 3744 and EN 500 BP 25 50 LWA 106 dB A determined acc to ISO 3744 and EN 500 Danger Loss of hearing Wear your personal noise protection means ear defenders before starting operation Vibration value Hand arm vibration Vector total of the weighted effective acceleration in t...

Page 11: ...BOMAG 11 BP 20 50 BP 25 50 2 Safety regulations G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 12: ...d use is the sole re sponsibility of the customer or driver operator the manufacturer cannot be made liable Examples for unintended use are l Dragging the machine along as a measure of transportation l Throwing the machine off the transport vehicle l Attaching an additional weight to the machine It is not permitted to stand on the machine while working Any transport ropes fastened to the machine m...

Page 13: ... for machines or parts of the machine i Note Paragraphs marked like this contain technical in formation for the optimal economical use of the machine Environment Paragraphs marked like this point out practic es for safe and environmental disposal of fuels and lubricants as well as replacement parts Observe environmental regulations Loading the machine Use only safe lifting gear of sufficient load ...

Page 14: ... the machine on level firm ground Working on the engine Drain the engine oil at operating temperature danger of scalding Wipe off spilled oil catch running out oil and dis pose of environmentally Store used filters and other oil contaminated ma terials in a separate specially marked container and dispose of environmentally Working on the fuel system Avoid open fire do not smoke do not spill any fu...

Page 15: ...ation sticker Lashing points 3 Information sticker Lifting point 4 Instruction sticker Wear ear defenders 5 Information sticker Guaranteed sound capac ity level 6 Brief operating instructions 7 Maintenance sticker G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 16: ... BP 25 50 Fig 6 Information sticker Read operating instruc tions Fig 7 Information sticker Open choke and fuel valve Fig 8 Information sticker Throttle lever G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 17: ...BOMAG 19 BP 20 50 BP 25 50 3 Indicators and Controls G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 18: ...nder Paragraph 4 Operation contains only concise de scriptions of the individual operating steps 3 2 Description of indicators and control elements Fig 9 No 1 Choke lever Position left Choke closed Position right Choke open No 2 Fuel cock Position left Fuel tap closed Position right Fuel tap open Fig 10 No 3 Ignition switch Position 0 Ignition off Position I Ignition on G o t o D i s c o u n t E q...

Page 19: ... water sprinkling system i Note Continuously variable adjustment No 7 Water level gauge Fig 14 No 8 Locking of guide handle No 9 Locking of transport wheels Fig 15 No 10 Locking of guide handle in middle No 11 Locking of transport wheels Optional equipment G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 20: ...BOMAG 23 BP 20 50 BP 25 50 4 Operation G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 21: ...before a longer working period Danger Danger of accident Please observe strictly the safety regulations in chapter 2 of this instruction manual l Park the machine on ground as level as possi ble l Cleaning the machine Check l condition of engine and machine l fuel tank and fuel lines for leaks l screw joints for tight fit i Note For a description of the following tasks refer to the chapter Daily m...

Page 22: ...sed rooms and trenches Danger Danger of accident Before starting make sure that there are no persons in the danger area of engine or ma chine and that all safety installations are in place Always hold on to the machine The machine moves immediately after starting Always keep an eye on a running machine Danger Loss of hearing Wear your personal noise protection means ear defenders before starting o...

Page 23: ...ipped with low oil level safety shut down The engine cannot be started if the oil level is too low Fig 19 l Set the throttle lever Fig 19 to 1 3 throttle po sition Fig 20 l Turn the ignition switch Fig 20 to position I ON Fig 21 l Slightly pull the starter handle Fig 21 until resistance can be felt compression pressure but do not pull out completely l Guide the starter rope back by hand G o t o D ...

Page 24: ...e bit by bit Fig 24 l Move the throttle lever Fig 24 back to idle speed position l Run the engine warm for approx 1 to 2 min utes in idle speed i Note Operation of the vibratory plate can be started as soon as the engine responds to short throttle com mands Caution When the engine is running leave the ignition switch in position I Fig 25 l If the engine stops again after approx 3 to 5 seconds clos...

Page 25: ...ark plug with a clean cloth or blow it dry with compressed air If necessary clean with a wire brush l Screw the spark plug back in and plug the spark plug socket back on l Repeat the starting procedure 4 5 Work operation Danger Danger of accident Steer the vibratory plate only be the steering handle Caution Operate the vibratory plate only with full en gine speed as otherwise the centrifugal clutc...

Page 26: ...adjustment 4 7 Switching the motor off Caution Do not shut the engine down all of the sudden from full speed but let it idle for a while for temperature equalization Fig 28 l Move the throttle lever Fig 28 back to idle speed position Fig 29 l Turn the ignition switch to position OFF Fig 29 the engine will stop Optional equipment G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r...

Page 27: ...e lifting point cross strut on the en gine protection bow Check lifting eye for damage before use Do not use a damaged or in any other way im paired lifting eye The machine must not swing about when be ing lifted Do not step or stand under suspended loads Use only safe lifting gear of sufficient load bearing capacity Minimum lifting capacity of lifting gear see operating weight in chapter Technica...

Page 28: ...to the transport vehicle fas ten the lashing gear to the cross bar Fig 33 on the machine Transport wheels with guide handle at rear Fig 34 l Pull out the cotter pin 1 Fig 34 and lock the guide handle the locking bolt Reinsert the cot ter pin Fig 35 l Unlock the safety bolt 1 Fig 35 and fold down the transport wheels Optional equipment G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y...

Page 29: ...with guide handle in middle position Fig 37 l Lock the steering handle with the the hook Fig 37 l Unlock the safety bolt 2 and fold down the transport wheels Fig 38 l Push the vibratory plate up by the guide han dle Fig 38 and fold the transport wheels un der the base plate The vibratory plate can now be moved Optional equipment G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r...

Page 30: ...BOMAG 33 BP 20 50 BP 25 50 5 Maintenance G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 31: ...ronmentally Notes on the fuel system The lifetime of the diesel engine mainly depends on the purity of the fuel l Keep fuel clean ofd any contamination and water l Keep used filters in a separate waste contain er and dispose of environmentally l When choosing the storage place for fuel make sure that spilled fuel will not harm the en vironment Notes on the performance of the en gine On diesel engi...

Page 32: ...Oil quality You should preferably use oils of API quality class SF or SG SHPD oils or CCMC D4 D5 PD2 oils The API classification is used to classify the oil quality The oil manufacturer is solely responsible for as signing a product to a certain quality class i Note When changing to a higher alloyed oil quality after a longer period of operation it is recommended to perform the first oil change of...

Page 33: ...PI SF or SG 0 6 l to oil level mark SAE 10W 30 20 C to 30 C SAE 10W 40 20 C to 40 C SAE 10W 40 15 C to 40 C SAE 30 10 C to 30 C SAE 10 W 20 C to 0 C SAE 40 25 C to 45 C SAE 20W 20 10 C to 10 C Fuel Gasoline unleaded 3 1 l Water tank Water Water with anti freeze agent 13 5 l Vibrator shaft housing as engine oil 0 3 l G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 34: ... to the oil consumption will drop to the normal level after approx 100 to 200 operating hours After 25 operating hours l Change the engine oil l Check engine and machine for leaks l Check the valve clearance adjust if necessary l Retighten the fastening screws on air filter ex haust fuel tank and other attachments l Retighten the bolted connections on the ma chine l Check the vibration drive V bel...

Page 35: ...ir intake openings X 5 12 Change the engine oil at least every 250 operat ing hours X 5 13 Clean check the spark plug X 5 14 Clean the slurry filter X 5 15 Check the oil level in the exciter housing X 5 16 Check tension the V belt replace if neces sary X 5 17 Check adjust the valve clearance at least every 250 operat ing hours Intake 0 20 mm Exhaust 0 15 mm X 5 18 Clean the fuel screen X 5 19 Chan...

Page 36: ...ntake 2 and the ignition switch 3 l After wet cleaning run the engine warm to evaporate all water residues and to avoid cor rosion 5 7 Check the engine oil level Caution Park the machine on level ground so that the engine is in horizontal position For quality and quantity of oil refer to the table of fuels and lubricants Fig 41 l Shut down the engine l Pull out the dipstick Fig 41 and wipe it clea...

Page 37: ... around the filler cover unscrew the filler cover Fig 42 l Fill in fuel through a funnel with screen l Close the tank again 5 9 Filling the water tank Caution Dirty or contaminated water can block the noz zles Fill only with clean water Fig 43 l Open the water tank cover 1 Fig 43 and fill in clean water i Note The water tank can alternatively also be removed for filling l Disconnect the hose 4 fro...

Page 38: ...does not make sense if the air filter is covered with a sooty deposit Use a new air fil ter Incorrectly handled air filters may become in effective because of damage e g cracks and cause damage to the engine Fig 44 l Unscrew wing nut 1 Fig 44 and remove the housing cover 2 l Clean the housing cover from inside l Unscrew wing nut 3 and take off paper ele ment 4 with the foam rubber insert 5 l Check...

Page 39: ... from all cooling fins and cooling air intake openings and blow it off with compressed air Danger Fire hazard Do not use any inflammable solvents Caution Do not guide the water jet directly into the cooling air openings of the recoil starter into the dry air filter and on electrical equipment l On a oil contaminated engine use a cold cleansing agent for cleaning l After a sufficient soaking time c...

Page 40: ...o the ground and dispose off environmentally i Note Tilt the machine towards the guide handle Fig 47 l Unscrew the oil drain plug Fig 47 let the old oil run out and catch it l Turn the oil drain plug back in with a new seal ring Fig 48 l Position the engine horizontally and unscrew the oil dipstick Fig 48 l Fill in oil through the oil filler opening until it reached the filler socket l Check the s...

Page 41: ...ect heat value l Check the electrode gap with a feeler gauge if necessary adjust the gap to 0 7 to 0 8 mm l Screw the spark plug in by hand and tighten it until it bottoms i Note A new spark plug needs to be tightened by anoth 1 2 turn after contact so that the seal is com pressed If an old spark plug is to be used again tighten it for another 1 8 1 4 turn after contact in order to compress the se...

Page 42: ...sed and wash it out with fuel l Turn the fuel sludge filter in tightly and mind the O ring 2 5 15 Checking the oil level in the exciter housing i Note Park the machine on level ground Fig 52 l Unscrew the plug Fig 52 and check the oil level The oil level must reach the bottom edge of the opening if necessary fill in oil For quality of oil refer to the table of fuels and lubricants l Screw the plug...

Page 43: ... Slightly loosen two fastening screws 1 Fig 54 on both sides of the engine carrier l Push the motor carrier forward and take the V belt off l Install the new V belt Tightening the V belt Fig 55 l Pull the engine carrier back Fig 55 until the correct V belt tension is achieved and tighten the fastening screws 1 l Assemble the V belt guard Caution Check the V belt tension again after a running time ...

Page 44: ...ore 2 Check the valve clearance Fig 58 l Check the valve clearance with a feeler gauge on both valves 1 Fig 58 i Note Exhaust valve clearance 0 20 mm Intake valve clearance 0 15 mm Adjust the valve clearance Fig 59 l Hold hexagon nut 4 Fig 59 on the rocker le ver and loosen counter nut 3 l Adjust hexagon nut 4 on the rocker arm so that the feeler gauge fits between rocker arm and valve shaft 1 wit...

Page 45: ...nment Catch running out fuel and dispose of environ mentally Fig 60 l Open the fuel tap Fig 60 by turning in direc tion of arrow Fig 61 l Unscrew the fuel sludge filter 1 Fig 61 and drain off all gasoline l Check seal ring 2 for cracks replace the seal if damaged l Screw the fuel sludge filter with sealing ring 2 in tightly Fig 62 l Disassemble the fuel tank for this purpose un screw hexagon nuts ...

Page 46: ... Changing the oil in the ex citer housing Caution For quality and quantity of oil refer to the table of fuels and lubricants Environment Catch running out old oil do not let it seep into the ground and dispose off environmentally l Tilt the machine slightly towards the oil drain side and support it safely Fig 64 l Unscrew plug Fig 64 catch old oil l Put the machine in horizontal position Fig 65 l ...

Page 47: ...P 20 50 BP 25 50 5 20 Check the rubber buffers Fig 66 l Check all rubber buffers Fig 66 for tight fit cracks and damage and replace immediately if damaged G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 48: ...wing nut 3 and take off paper ele ment 4 with the foam rubber insert 5 l Check the rubber seal 6 replace if neces sary Caution The rubber seal 6 frequently sticks to the pa per element l Soak the new foam rubber insert 5 in clean engine oil Then squeeze out excess oil l Pull the foam rubber element 5 over the new paper element 4 l Insert the air filter correctly and tighten it with the wing nut 3 ...

Page 49: ...icants 5 23 Engine conservation Danger Fire hazard When working on the fuel system do not use open fire do not smoke do not spill any fuel Danger Health hazard Do not inhale any fuel fumes Environment Catch running out fuel do not let it seep into the ground If the engine is to be shut down for a longer pe riod of time e g over winter we recommend the following engine conservation measures to avoi...

Page 50: ...several times with the recoil starter to distribute the oil l Screw the spark plug back in Fig 71 l For this purpose align triangle mark 1 Fig 71 on the starter disc to the top bore 2 i Note Intake and exhaust valves closed The combus tion chamber is protected against corrosion l Cover the engine to protect it against dust and moisture i Note Depending on weather conditions these conserva tion mea...

Page 51: ...BOMAG 57 BP 20 50 BP 25 50 6 Trouble shooting G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 52: ...operly operated or serv iced Therefore whenever a fault occurs read through these instructions on correct operation and maintenance If you cannot locate the cause of the fault or eliminate it yourself by following the trouble shooting charts you should contact our customer service departments at our branch office or dealers On the following pages you will find a selection of fault remedies It is q...

Page 53: ...eplace ignition switch Engine does not crank when op erating the start er Starter defective Replace starter Engine stops Oil level too low Check the oil level top up if necessary Fuel level too low Fill in fuel Clean fuel screen in carburettor clean Engine does not run with full speed Throttle control defective Have the fault repaired Air filter clogged Clean or replace the filter cartridge Engine...

Page 54: ...ne needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Miller Curber Skyjack Lull Skytrak Tsurumi Husquvarna Target Stow Wacker Sakai Mi T M Sullair Basic Dynapac MBW Weber Bartell Bennar Newman Haulotte Ditch Runner Menegotti M...

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