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523323 PUBLICATION DATE 2 OCT 2006.DOC

INSTALLATION AND MAINTENANCE MANUAL

1. CONTENTS

Publication date 2 Oct 2006

Page:

1. CONTENTS..................................................................................................................... 1

2. WARNINGS AND SYMBOLS ......................................................................................... 2

2.1. PERSONAL SAFETY RULES.............................................................................................................2

2.2. SYMBOLS ON THE MACHINE ...........................................................................................................2

2.3. IMPORTANT INFORMATION BEFORE INSTALLATION ....................................................................3

3. TECHNICAL INFORMATION.......................................................................................... 4

3.1. TECHNICAL SPECIFICATIONS 10/18/22 kg - 25/40/50 lbs CAPACITY..............................................4

3.2. DIMENSIONS AND COMPONETS OF THE MACHINE ......................................................................6

4. INSTALLATION OF THE MACHINE............................................................................... 8

4.1. HANDLING, TRANSPORT, STORAGE AND UNPACKING.................................................................8

4.2. SPACE REQUIREMENTS ..................................................................................................................8

4.3. MACHINE'S POSITIONING ................................................................................................................8

4.4. CONNECTIONS ...............................................................................................................................11

4.5. PUTTING INTO SERVICE ................................................................................................................14

5. MAINTENANCE ............................................................................................................ 15

5.1. INTRODUCTION ..............................................................................................................................15

5.2. DAILY...............................................................................................................................................15

5.3. EVERY THREE MONTHS ................................................................................................................15

5.4. EVERY SIX MONTHS ......................................................................................................................15

5.5. WATER FILTER ...............................................................................................................................16

5.6. TIGHTENING OF BOLTS .................................................................................................................16

5.7. DOOR SEAL ....................................................................................................................................16

5.8. BELTS OF DRIVE ............................................................................................................................16

1.9. FUSES .............................................................................................................................................18

6. TROUBLE SHOOTING AIDS........................................................................................ 19

6.1. EMERGENCY DOOR OPENING ......................................................................................................19

6.2. FILLING TIME TOO LONG ...............................................................................................................19

6.3. HEATING TIME TOO LONG.............................................................................................................19

6.4. DRAIN TIME TOO LONG .................................................................................................................19

6.5. PROGRAMMER PROBLEMS...........................................................................................................19

7. LIST OF RECOMMENDED SPARE PARTS................................................................. 20

8. PUTTING THE MACHINE OUT OF SERVICE .............................................................. 21

8.1. DISCONNECTING THE MACHINE...................................................................................................21

8.2. MACHINE LIQUIDATION..................................................................................................................21

Summary of Contents for RS10

Page 1: ...RS10 18 22 Favor it INSTALLATION AND MAINTENANCE MANUAL INDUSTRIAL WASHER PUBLICATION DATE 2 Oct 2006 EXTRACTORS 523323 ...

Page 2: ...LING TRANSPORT STORAGE AND UNPACKING 8 4 2 SPACE REQUIREMENTS 8 4 3 MACHINE S POSITIONING 8 4 4 CONNECTIONS 11 4 5 PUTTING INTO SERVICE 14 5 MAINTENANCE 15 5 1 INTRODUCTION 15 5 2 DAILY 15 5 3 EVERY THREE MONTHS 15 5 4 EVERY SIX MONTHS 15 5 5 WATER FILTER 16 5 6 TIGHTENING OF BOLTS 16 5 7 DOOR SEAL 16 5 8 BELTS OF DRIVE 16 1 9 FUSES 18 6 TROUBLE SHOOTING AIDS 19 6 1 EMERGENCY DOOR OPENING 19 6 2 F...

Page 3: ...ossible conditions and situations that can occur at installation maintenance or operations of the machine They must be understand in common sense Caution and carefulness are factors that can not be achieved by the design of machine These factors are conditioned by qualification and competence of personnel who install operate and maintain the machine In case of a problem or situations that you can ...

Page 4: ...s or damages Interference and changes in the machine construction are not allowed and the manufacturer refuses any responsibilities in such cases Define dangerous areas in the laundry room and do not allow people to enter if the machine is in operation MACHINE VERSION This manual contain information for the whole series of rigid mounted machine types with filling of dry linen 10 18 and 22 kg 25 40...

Page 5: ...mm 16 1 WEIGHT netto brutto 185 kg 408 lb 210 kg 463 lb 300 kg 662 lb 335 kg 739 lb 305 kg 673 lb 350 kg 772 lb ELETRICAL DATA Permitted deviations of feedingvoltage for machines withload and without load 10 with a maximal standard deviation of the frequency 1 Electrical system of the machine 3x380 415V N 50 60Hz Minimal power supply voltage validforfrequencycontroll 350V NOMINAL MOTOR OUTPUT 600 ...

Page 6: ...hrs relative humidity height above sea level from 5 C to 40 C to 35 C 30 95 without condensation to 1000 m ANCHORING Bolt 6 pcs M16 x 160 max static loading of floor with linen and water max dynamic loading alternative stress when extracting frequency of dynamic loading 216 kg 474 lb 450 kg m 2 8 42 Hz 310 kg 682 lb 890 kg m 2 8 42 Hz 320 kg 704 lb 960 kg m 2 8 Hz NOISE Average noise level at max ...

Page 7: ...l panel 2 Door handle 3 Service panel 4 Air vent 5 Liquid soap hose connections 6 Name plate 7 Drain connection 8 Earthing connection 9 Hot water connection 10 Cold soft water connection 11 Fuses 12 Main switch 13 Program accelerator button 14 Electrical connection to liquid soap pumps 15 Electrical connection of machine 16 Soap hoppers ...

Page 8: ... 37 4 F 102 mm 4 140 mm 5 12 140 mm 5 12 G 86 mm 3 4 94 mm 3 7 94 mm 3 7 H 147 mm 5 8 157 mm 6 2 157 mm 6 2 J 188 mm 7 4 190 mm 7 5 190 mm 7 5 K 75 mm 3 75 mm 3 75 mm 3 M 267 mm 10 5 382 5 mm 15 1 382 5 mm 15 1 N 60 mm 2 4 75 mm 3 75 mm 3 P 992 mm 39 1 1138 mm 44 8 1138 mm 44 8 Q 182 mm 7 2 207 5 mm 8 2 207 5 mm 8 2 R 949 mm 37 4 1117 mm 43 5 1117 mm 43 5 U 92 mm 3 6 134 mm 5 3 134 mm 5 3 V 330 mm...

Page 9: ...chine has not been damaged and if all the accessories are included according to your order Verify the type of your machine by a name plate located on the machine rear and find corresponding information in the manual The accessories and the manual are placed inside the drum which can be opened according to chapter 6 1 4 2 SPACE REQUIREMENTS REQUIRED MACHINE WORKING CONDITIONS See chapter 3 TECHNICA...

Page 10: ...UAL 9 Fig 4 3 A Fig 4 3 B Fig 4 3 C Position of foundation bolts for machines 6 kg 15 lbs to 22 kg 50 lbs 1 Foundation bolt 6 Existing floor 2 Nut 3 Machine socle 7 Shim for machine type 16 kg 35 lbs 8 Bolt 4 Washer 9 Metal socle 5 Concrete base Fig 4 3 D Base description ...

Page 11: ...E 48 mm 1 9 110 mm 4 33 110 mm 4 33 F 365 mm 14 4 360 mm 14 17 500 mm 19 7 G 295 mm 11 6 295 mm 11 61 251 mm 9 88 H 28 mm 1 10 39 mm 1 53 39 mm 1 53 I min 600 mm 27 56 700 mm 27 56 600 mm 27 56 J min 600 mm 27 56 700 mm 27 56 700 mm 27 56 K 40 mm 1 6 40 mm 1 6 40 mm 1 6 L 120 mm 4 7 120 mm 4 7 120 mm 4 7 M min 300 mm 11 8 400 mm 15 7 400 mm 15 7 N 50 mm 2 50 mm 2 50 mm 2 O 135 mm 5 3 140 mm 5 6 14...

Page 12: ... If the machine is not equipped with a supply disconnecting device like a main switch then a supply disconnecting device need to be provided in the installation for all electrical supplies connected to the machine in accordance with EN 60204 1 standard point 5 3 This device shall disconnect the electrical equipment of the machine from the supply when required e g maintenance EMERGENCY STOP DEVICE ...

Page 13: ...tranded copper conductors the individual cores can be stripped in a similar way as in the case of a cable or use moulded tubes 6 In this case use tubes with an insulated neck to avoid a contact to a part under tension after the conductor connection 1 Green yellow protection conductor 2 Black phase conductor 3 Brown phase conductor 4 Black phase conductor 5 Blue neutral conductor 6 A neck of the mo...

Page 14: ...s will be obtained when the water pressure is situated between 0 4 1 MPa 60 145 PSI A water pressure that is too low can unnecessary lengthen the wash cycle WATER HARDNESS It is advisable to contact the water supplier for information concerning the properties of the water in your area Good wash results are dependent also on the water hardness For medium to very hard water consideration should be m...

Page 15: ...GH THE AIR VENT OPENING DO NOT COVER OR CONNECT TO ANYTHING On the backside the washers are provided with an air vent opening of O D 75 mm 3 Do not cover the washer air vent opening It is part of the back flow prevention water system It also takes care that the tub can not be pressurized by water intake and vapor of the hot water this allows for proper measuring of the water level For the safety o...

Page 16: ...diments from the door seal mainly bottom part After cleaning the machine at the end of a working day open the door of the machine to enable airing the machine At the end of the day it is recommended to shut off all main water steam and electrical supply However we don t mean the individual faucets of the machines that may not be touched once adjusted but only the main valves 5 3 EVERY THREE MONTHS...

Page 17: ...he door lock disconnect the lock electrical connection white terminal Loosen 2 bolts fastening the lock to the tub Loosen 6 bolts fastening the stainless steel foil and remove the foil from the machine applicable for 10kg 25 lbs Under the door lock there are shims which can be removed to increase the pressure from the door on the tub To remove the loading door loosen the bolts which fasten the doo...

Page 18: ...tight belt between the drum pulley and tension pulley is 100 110Hz 180 210N measured by tension meter for measuring the force in the belt Testing force of the correctly tight belt between the tension pulley and motor is 175 205Hz 200 270N measured by tension meter for measuring the force in the belt If the belt tension does not correspond to determined values we can adjust the belt tension by mean...

Page 19: ...y on the drum pulley 1 so that the tension spring 6 is hooked Turning the drum pulley 1 slowly put on the belt The motor pulley and the drum pulley must be in one level Testing force of the correctly tight belt between the drum pulley and the motor pulley measured by tension meter for measuring the force in the belt is 180 250N for machines 18 kg 40 lb 22 kg 50 lb 5 9 FUSES FUSE VALUES You can fin...

Page 20: ... downwards you will unblock the door lock You can open the door Install the service panel 6 2 FILLING TIME TOO LONG LOW WATER PRESSURE More machines are filling up in the same time Filter of inlet valve is blocked clogged Stop the main water supply remove filters from inlet valves clean up the filters and put them back THE HOSE IS LEAKING Replace the broken hose or seal on connection Defected inle...

Page 21: ...50 60Hz FOR MACHINES WITH CAPACITY 10 kg 25 lb PRI 503 000 004 Door rubber 358 251 632 263 Fuse 6 3A applicable for frequency control 515 258 Belt PJ 559 applicable for frequency control 10 kg 25 lb FOR MACHINES WITH CAPACITY 18 kg 40 lb 22 kg 50 lb 223107001214 Door rubber 516 762 Belt V 10PJ 1956 345 805 163 032 Fuse 1 A PRI 401 022 021 Fuse 0 5 A FOR MACHINES WITH ELECTRONIC PROGRAMMER MCB EC 1...

Page 22: ...hing its usage period respect the following instructions 8 2 1 POSSIBILITY OF THE MACHINE LIQUIDATION BY THE SPECIALIZED COMPANY Machine liquidation is executed by the competent company which respects material sorting and conditions for the waste liquidation 8 2 2 POSSIBILITY OF THE MACHINE LIQUIDATION BY OWN POTENTIAL It is necessary to divide material into the following groups 1 Plates of printe...

Page 23: ... DATE INSTALLATION CARRIED OUT BY SERIAL NUMBER ELECTRICAL DETAILS VOLT PHASE HZ NOTE ANY CONTACTS WITH YOUR DEALER REGARDING MACHINE SAFETY OR SPARE PARTS MUST INCLUDE THE ABOVE IDENTIFICATION MAKE CERTAIN TO KEEP THIS MANUAL IN A SECURE PLACE FOR FUTURE REFERENCE DEALER ...

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