Fastech Ezi-servo plus-R User Manual Download

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- User Manual -

Text (Ver.3)

Summary of Contents for Ezi-servo plus-R

Page 1: ...www fastech co kr User Manual Text Ver 3...

Page 2: ...an unique drive that adopts a new control scheme owing to an on board high performance 32 bit digital signal processor This manual describes handing maintenance repair diagnosis and troubleshooting o...

Page 3: ...zi SERVO Plus R 9 2 1 2 Ezi SERVO Plus R MINI 10 2 1 3 Ezi SERVO ALL 28 series 11 2 1 4 Ezi SERVO ALL 42 56 series 12 2 1 5 Ezi SERVO ALL 60 60 ABS series 13 2 2 Dimensions 14 3 Specifications of the...

Page 4: ...INI 29 4 3 4 Ezi SERVO ALL 28 series 30 4 3 5 Ezi SERVO ALL 42 56 series 31 4 3 6 Ezi SERVO ALL 60 series 32 4 3 7 Ezi SERVO ALL 60 ABS 33 5 Setting and Operation 34 5 1 Ezi SERVO Plus R 34 5 2 Ezi SE...

Page 5: ...61 6 6 6 JOG and JOG input 61 6 6 7 Servo ON and AlarmReset input 62 6 6 8 Pause input 62 6 6 9 Origin Search input 63 6 6 10 Teaching input 63 6 6 11 E Stop input 64 6 6 12 JPT Input0 Input2 Jump Pos...

Page 6: ...77 7 4 3 Limit Origin Operation 78 7 4 4 Torque Origin Operation 79 7 4 5 Torque Z Origin Operation 80 7 4 6 Set Origin Operation 80 7 5 Trigger Pulse Output 81 7 6 Push Motion 82 8 Communication Func...

Page 7: ...iously or slightly injured and damages may occur in the machine Warning If user does not properly handle the product a dangerous situation such as an electric shock may occur resulting in death or ser...

Page 8: ...rate continuously without removing its cause the machine get damaged or the user may get injured Do not make Motor Free and make input signal to ON during operation Motor will stop and stop current wi...

Page 9: ...2 1 Driver Specification 9 www fastech co kr 2 Specifications of the Driver 2 1 Driver Specification 2 1 1 Ezi SERVO Plus R...

Page 10: ...2 1 Driver Specification www fastech co kr 10 2 1 2 Ezi SERVO Plus R MINI...

Page 11: ...2 1 Driver Specification 11 www fastech co kr 2 1 3 Ezi SERVO ALL 28 series...

Page 12: ...2 1 Driver Specification www fastech co kr 12 2 1 4 Ezi SERVO ALL 42 56 series...

Page 13: ...2 1 Driver Specification 13 www fastech co kr 2 1 5 Ezi SERVO ALL 60 60 ABS series...

Page 14: ...2 2 Dimensions www fastech co kr 14 2 2 Dimensions 1 Ezi SERVO Plus R 2 Ezi SERVO Plus R MINI 3 Ezi SERVO ALL 28 series...

Page 15: ...2 2 Dimensions 15 www fastech co kr 4 Ezi SERVO ALL 42 series 5 Ezi SERVO ALL 56 series 6 Ezi SERVO ALL 60 series 7 Ezi SERVO ALL 60 ABS series...

Page 16: ...3 1 Motor Specification www fastech co kr 16 3 Specifications of the Motor 3 1 Motor Specification...

Page 17: ...3 2 Motor Dimension 17 www fastech co kr 3 2 Motor Dimension...

Page 18: ...3 2 Motor Dimension www fastech co kr 18...

Page 19: ...3 2 Motor Dimension 19 www fastech co kr...

Page 20: ...3 3 Motor Torque www fastech co kr 20 3 3 Motor Torque 3 3 1 Ezi SERVO Plus R...

Page 21: ...3 3 Motor Torque 21 www fastech co kr 3 3 2 Ezi SERVO Plus R MINI 3 3 3 Ezi SERVO Plus R ALL series...

Page 22: ...4 1 Part Numbering www fastech co kr 22 4 Configuration of the System 4 1 Part Numbering 1 Ezi SERVO Plus R 2 Ezi SERVO Plus R MINI...

Page 23: ...4 1 Part Numbering 23 www fastech co kr 3 Ezi SERVO ALL series...

Page 24: ...4 2 System Configuration www fastech co kr 24 4 2 System Configuration 4 2 1 Ezi SERVO Plus R 4 2 2 Ezi SERVO Plus R 86mm series...

Page 25: ...4 2 System Configuration 25 www fastech co kr 4 2 3 Ezi SERVO Plus R MINI 4 2 4 Ezi SERVO ALL 28 series...

Page 26: ...4 2 System Configuration www fastech co kr 26 4 2 5 Ezi SERVO ALL 42 56 series 4 2 6 Ezi SERVO ALL 60 60 ABS series...

Page 27: ...4 3 External Wiring Diagram 27 www fastech co kr 4 3 External Wiring Diagram 4 3 1 Ezi SERVO Plus R...

Page 28: ...4 3 External Wiring Diagram www fastech co kr 28 4 3 2 Ezi SERVO Plus R 86mm...

Page 29: ...4 3 External Wiring Diagram 29 www fastech co kr 4 3 3 Ezi SERVO Plus R MINI...

Page 30: ...4 3 External Wiring Diagram www fastech co kr 30 4 3 4 Ezi SERVO ALL 28 series...

Page 31: ...4 3 External Wiring Diagram 31 www fastech co kr 4 3 5 Ezi SERVO ALL 42 56 series...

Page 32: ...4 3 External Wiring Diagram www fastech co kr 32 4 3 6 Ezi SERVO ALL 60 series...

Page 33: ...4 3 External Wiring Diagram 33 www fastech co kr 4 3 7 Ezi SERVO ALL 60 ABS...

Page 34: ...5 1 Ezi SERVO Plus R www fastech co kr 34 5 Setting and Operation 5 1 Ezi SERVO Plus R 1 Appearance and Part Name Ezi SERVO Plus R 20 28 35 42 56 60 Ezi SERVO Plus R 86...

Page 35: ...5 1 Ezi SERVO Plus R 35 www fastech co kr 2 Drive status LED 3 Network ID Setting Switch SW1 4 Communication Speed and Termination Setting Switch SW2...

Page 36: ...R www fastech co kr 36 5 Motor Connector CN3 Attention The communication speed of drive modules connected to one network must be set with same value Attention Support max 115200 bps when using RS 232...

Page 37: ...5 1 Ezi SERVO Plus R 37 www fastech co kr 6 Encoder Connector CN2 7 Input Output Signal Connector CN1...

Page 38: ...5 1 Ezi SERVO Plus R www fastech co kr 38 8 Power Connector CN4 9 RS 485 Communication Connector CN5 10 Connector Specifications...

Page 39: ...5 2 Ezi SERVO Plus R MINI 39 www fastech co kr 5 2 Ezi SERVO Plus R MINI 1 Appearance and Part Name 2 Protection Functions and 7 Segment Flash Times 3 Network ID Setting Swirch SW1...

Page 40: ...5 2 Ezi SERVO Plus R MINI www fastech co kr 40 4 Motor Connector CN3 5 Communication Speed and Termination Setting Switch SW2 6 Encoder Connector CN2...

Page 41: ...5 2 Ezi SERVO Plus R MINI 41 www fastech co kr 7 Power Connector CN4 8 Input Output Signal Connector CN1 9 RS 485 Communication Connector CN6...

Page 42: ...5 3 Ezi SERVO ALL 28 www fastech co kr 42 10 Connector Specifications 5 3 Ezi SERVO ALL 28 1 Appearance and Part Name...

Page 43: ...5 3 Ezi SERVO ALL 28 43 www fastech co kr 2 Drive status LED 3 Termination Setting 4 Power Communication Input Output Signal Connector CN1...

Page 44: ...5 3 Ezi SERVO ALL 28 www fastech co kr 44 5 Network ID Setting 6 Connector Specifications...

Page 45: ...5 4 Ezi SERVO ALL 42 56 45 www fastech co kr 5 4 Ezi SERVO ALL 42 56 1 Appearance and Part Name 2 Protection Functions and 7 Segment Flash Times 3 Termination Setting Switch SW1...

Page 46: ...5 4 Ezi SERVO ALL 42 56 www fastech co kr 46 4 Network ID Setting Switch SW2 5 Communication Speed Setting Switch SW3 6 Input Output Signal Connector CN1...

Page 47: ...5 4 Ezi SERVO ALL 42 56 47 www fastech co kr 7 Power Connector CN2 8 RS 485 Communication Connector CN3 CN4 9 Connector Specifications...

Page 48: ...5 5 Ezi SERVO ALL 60 60 ABS series www fastech co kr 48 5 5 Ezi SERVO ALL 60 60 ABS series 1 Appearance and Part Name 2 Protection Functions and 7 Segment Flash Times...

Page 49: ...5 5 Ezi SERVO ALL 60 60 ABS series 49 www fastech co kr 3 Network ID Setting Switch SW2 4 Communication Speed and Termination Setting Switch SW2...

Page 50: ...5 5 Ezi SERVO ALL 60 60 ABS series www fastech co kr 50 5 Input Output Signal Connector CN1 6 Power Connector CN2 7 RS 485 Communication Connector CN5 CN6...

Page 51: ...5 5 Ezi SERVO ALL 60 60 ABS series 51 www fastech co kr 8 Connector Specifications...

Page 52: ...sition are assigned to OUT1 OUT9 terminal blocks Ezi SRERVO Plus R 1 dedicated Out 9 programmable Out 10 Outputs Ezi SRERVO Plus R MINI 1 dedicated Out 1 programmable Out 2 Outputs Signal Name Plus R...

Page 53: ...put 0 Position Table output 2 PT OUT 0 PT OUT 2 User Output 0 User Output 8 OUT2 9 None OUT3 10 None OUT4 11 None OUT5 12 None OUT6 13 None OUT7 20 None OUT8 21 None OUT9 22 None Signal Name ALL 28 CN...

Page 54: ...ion Table start execution PT Start Soft Stop Stop Emergency Stop E Stop Jog Jog Clear Pos Teaching AlarmReset ServoON Pause Origin Search Jump Position Table start JPT Start User input 0 User input 8...

Page 55: ...ative Limit sensor Origin E E Origin sensor IN1 F F Position Table start execution PT Start Soft Stop Stop Emergency Stop E Stop Jog Jog Clear Pos Teaching AlarmReset ServoON Pause Origin Search Jump...

Page 56: ...Ezi SERVO ALL 60 O O O X X X X X X O 400 Ezi SERVO ALL 60 ABS O O O O O O X X X O 400 Above diagram represents the possible pin assignments for brake of each driver type marked O 1 If the current con...

Page 57: ...oupler status ON Conduction and OFF Non Conduction not the signal voltage level The pin number of Input and Output circuit is for Ezi SERVO Plus R standard 1 Input Circuit Input circuit power of DC24V...

Page 58: ...ntroller 2 Output Circuit Output circuit power should be separately prepared This may share input circuit power In this case working power capacity should add output power capacity to input power capa...

Page 59: ...position reset signal pulse scale is 10ms or more 6 6 3 Position Table A0 A7 PT A0 A7 input The position table supports the machine so that its motion can be controlled by I O signals of central contr...

Page 60: ...g PT A0 A7 signals set and input the running PT start number Then the motion pattern corresponds to the PT No will be executed Following example shows that total 6 motion patterns are in order execute...

Page 61: ...needed before next motion command 6 6 5 Stop input Soft stop input signal is to stop motion patterns under operation The deceleration condition until they stop complies with the deceleration time val...

Page 62: ...ctor s ServoReady output signal is set to ON Servo ON signal is edge trigger type and pulse scale is 10ms or more Attention If the Servo ON signal is assigned to input pin ServoON command from GUI or...

Page 63: ...ALL 28 driver 6 6 9 Origin Search input When Origin Search signal is set to ON 10ms or more it starts to search the origin position according to selected conditions The conditions are subject to param...

Page 64: ...e it becomes the absolute position value 4 Teaching signal pulse scale is 10ms or more 1 After executing Teaching click Refresh icon and the position value will be displayed to the position table 2 Cl...

Page 65: ...mple If PT 14 motion operates when there is no other input signal next motion becomes PT 15 as shown in first diagram However if JPT Input0 Input2 input signal is set to ON while PT 14 is executing ea...

Page 66: ...m Paragraph 6 6 12 JPT Input0 Input2 Input is 1 PT number to be jumped must be composed to 10XXX 2 Next motion is not executed until JPT Start is set to ON If Wait Time value of PT data is more than 0...

Page 67: ...gnal depends on the parameter Inpos Value 6 7 3 Alarm and AlarmBlink output When the motor operates normally alarm output becomes OFF When the protective function operates alarm output becomes ON The...

Page 68: ...ERVO Plus R User Manual Position Table Function Flash count Alarm Name Description 1 Overcurrent The current through power devices in inverter exceeds the limit value 2 Overspeed Command speed for mot...

Page 69: ...When the drive supplies power to the motor by Servo ON signal or command and is ready to perform motion command ServoReady signal displays ON signal 6 7 8 PT Position Table Output 0 2 output Control o...

Page 70: ...pin24 of CN1 connector Ezi SERVO Plus R DC 24V is connect to BRAKE for brake logic and brake control signal is connect to BRAKE This output function must be used to the Brake that is under 400 mA DC2...

Page 71: ...pin and supply the drive with the signal through the pin After Servo ON command is given In position is finished to the time as shown below The necessary time until Servo ON command is given and then...

Page 72: ...o next operation The user can click Pause at User Program GUI to temporarily stop operating In this case click Pause again and remaining operation will be executed again Position Control Operation To...

Page 73: ...on starts at which is the point at which the position move command is executed and reaches the target position even if the command is released before reaching the target position 2 Repeated command ex...

Page 74: ...tion www fastech co kr 74 When the motion at the point at which the command is executed reaches the limit in progress the motion stops at the point because it stops according to the stopping method fo...

Page 75: ...n motioning the Stop or E Stop command make motor stop In this case new origin motioning process is canceled Parameter Name Description Range Org Speed Operation speed when origin return starts 1 500...

Page 76: ...etected earlier than the origin sensor as in the home return operation and it moves in the direction opposite to the limit and detects the origin sensor and is designated as origin If the opposite lim...

Page 77: ...igin and limit sensor It operates as same as homing method by home sensor until home sensor is detected At this time all Z phase input signals before the home sensor is detected are ignored and the fi...

Page 78: ...of the origin sensor or the limit input signal in the opposite direction is detected before the Limit input signal in the direction of origin is detected it is ignored and the origin where the Limit i...

Page 79: ...tion and the mechanical end point is designated as the origin The operation at this time is to detect the load amount of the motor and detect the mechanical end point when the abnormality occurs in th...

Page 80: ...int Homing operation and are movement in the direction of origin and detect the mechanical end point and are performed in the opposite direction by Z phase homing method Attention When the limit senso...

Page 81: ...g the start position of first pulse output 134 217 727 134 217 727 Pulse Period Setting the pulse period 0 pulse output only 1 time in Pulse start position 1 pulse output repeatedly depends on setting...

Page 82: ...eck the trigger pulse output status Refer to User Manual Communication Function 7 6 Push Motion This function is used when the specified motor torque is needed during motioning and stop only in Stop m...

Page 83: ...t stop and the motor torque will be maintained and the inposition and other signal is effective Additional the next step is needed as below diagram The Stop command must be executed before next motion...

Page 84: ...ccuracy is 10 10 When this function is working specially in Ezi Actuator that is combined Ezi SERVO Plus R MINI and MC 28VA cylinder the push motion characteristic is as follows Item MC 28VA with Ezi...

Page 85: ...t position Absolute target position value of position command 134 217 727 134 217 727 Acceleration time Acceleration time of position motion 1 9 999 ms Deceleration time Decelerate time of position mo...

Page 86: ...als change to ON status If the work is overdue after work detect Inposition signal is ON the Inposition signal change to OFF status But the END signal is still ON after the first work detect The push...

Page 87: ...of connecting between the drive and the PC by RS 485 serial communication PC s RS 232C port can be used By using following communication converters according to each communication type the user can c...

Page 88: ...TP CAT5 cable Function 1 White orange GND 2 Orange GND 3 White green Data 4 Blue GND 5 White blue GND 6 Green Data 7 White green GND 8 Brown GND case Frame GND Cable of connecting RS 485 Converter and...

Page 89: ...RS 485 communication interface signal When communication is connected Ezi SERVO Plus R maintains to receive stand by status It performs sending only when it receives the signal from upper communicatio...

Page 90: ...lue 3 7 Motor connection The connection of drive and motor is defective 8 Encoder connection The connection of drive and encoder is defective 9 Motor voltage error The power supplied to the motor is l...

Page 91: ...second in accordance with alarm number and wait for 2 seconds And then red LED flash repeatedly until inputting AlarmReset signal Example Alarm 3 AlarmBlink display signal occurred when the step out...

Page 92: ...parameter 4 Check the status of sensors 5 Check the motorDB for driver and motor 6 Check the motor s short circuit A A B B Valid 5 Overheat 1 Get down the ambient temperature or install a cooling fan...

Page 93: ...me msec 1 9 999 100 9 Servo Alarm Logic 5 0 1 0 10 Servo On Logic 5 0 1 0 11 Servo Alarm Reset Logic 5 0 1 0 12 S W Limit Plus Value pulse 134 217 727 134 217 727 134 217 727 13 S W Limit Minus Value...

Page 94: ...50 0 7 0 1 Firmware version number of 08 13 045 1 and later only supported 2 Firmware version number of 06 03 043 10 and later only supported 3 Firmware version number of 06 0x 063 51 and later only s...

Page 95: ...ental move are given this mode sets the operation start speed to pps unit pps 1 3 Axis Acc Time When position moving commands absolute move incremental move are given this mode sets the acceleration s...

Page 96: ...release the alarm signal Before releasing the alarm signal the user must release its cause 0 0 V Active low 1 24V Active high 0 12 S W Limit Plus Value When position moving commands absolute move incr...

Page 97: ...or spot by Org Speed and then immediately stops 3 The motor moves up to the wall by Org Torque Ratio and then immediately stops 4 The motor moves up to the wall by Org Torque Ratio and then executes Z...

Page 98: ...t Response Value Inposition Value pulse Accurate Response 0 0 8 0 1 1 9 1 2 2 10 2 3 3 11 3 4 4 12 4 5 5 13 5 6 6 14 6 7 7 15 7 Fast response and accurate response can be controlled as illustrated bel...

Page 99: ...osition value is display in positive and negative value together 1 When the position value is display only in positive value This type can be used in one direction motioning 0 33 Servo ON Method 3 To...

Page 100: ...that the specifications are subject to change without notice due to product improvements Ezi SERVO is the registered trademark of FASTECH Co LTD Copyright 2016 FASTECH Co Ltd All Rights Reserved Mar 2...

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