Fastcorp FRI-Z400 Installation & Setup Manual Download Page 1

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FRI-Z

400 ICE CREAM MACHINE

INSTALLATION & SET-UP GUIDE

VERSION

20060508

FOOD AUTOMATION SYSTEMS AND TECHNOLOGIES

60 East Hanover Ave. B2

Morris

Plains

, NJ 079

Tel: (973) 455-0400
Fax: (973) 455-7401

Summary of Contents for FRI-Z400

Page 1: ...FRI Z400 ICE CREAM MACHINE INSTALLATION SET UP GUIDE VERSION 20060508 FOOD AUTOMATION SYSTEMS AND TECHNOLOGIES 60 East Hanover Ave B2 Morris Plains NJ 07950 Tel 973 455 0400 Fax 973 455 7401...

Page 2: ...period will be repaired and or replaced free of charge provided that i the return of such part or parts is authorized in writing by Seller s Warranty Department the Return Authorization and ii the de...

Page 3: ...neral Considerations 2 Bin Setup Plan O Gram 3 Product Loading Considerations 4 Bin Selection Modification Considerations 5 Price List Reference Sheet E Preprogramming Configuration 1 Control Board Di...

Page 4: ...COMPONENT REFERENCE AND IDENTIFICATION A Cabinet Assembly B Fan Assembly C Inner Door Assembly D Power Box Assembly E Computer Board F Triac Board G Service Keypad H Robot Carriage Rack Assembly I Ra...

Page 5: ...vending product the robot accelerates to wards the front center section of the cabinet known as the Drop Point MEASUREMENT SPECIFICATIONS TRANSPORT CONSIDERATIONS Always try to keep the FRI Z400 in th...

Page 6: ...ndicates the quarter and the second indicates the year Example 69640043 AC In this example this was machine number 43 in production run 6964 and was built in the first quarter A of 2004 MODEL NUMBER T...

Page 7: ...ladly help if you must file a claim Close the door and tighten the lock REMOVE SHRINK WRAP FROM CABINET PRIOR TO STORING VENDER OUTSIDE UNPACKING THE VENDER Remove the shipping boards from the bottom...

Page 8: ...e tie secures the robot carriage to the robot beam preventing it from moving front to back 11 A second cable tie is inserted into the slot on the robot located next to the picker head Make sure that t...

Page 9: ...ANCE Adjust the front leveling legs to level the cabinet front to rear then adjust the front and rear legs an equal number of turns to level left to right A carpenter s level placed on top of the mach...

Page 10: ...The standard chest freezer inside the FRI Z400 does not self defrost automatically The freezer chest requires maintenance when ice begins to affect the vend cycle product loading or the closing of the...

Page 11: ...power up vender and pull the door switch plunger out Test the operation of the Coin Mechanism by inserting the required amount of change into the slot on the front of the vender If the display reads...

Page 12: ...gramming section for more information on how to program vender CARD READERS There are many card readers and similar devices available FASTCORP has tested many of these devices in order to ensure compa...

Page 13: ...view all the previous sections and check for errors on the display Press the key for diagnosis 2 Check the transformer reset breaker and make sure the power switch is on refer Fig 3 below 3 Perform a...

Page 14: ...e of the machine for future use 3 Open the main cabinet door and locate the Inner Door Latch to open the Inner Door 4 Every card slot on the product display sheet has 4 card holder tabs located at eac...

Page 15: ...price labels are attached correctly they will be visible to the right of the selection numbers on the front of the machine door once the once the cards are in stalled PRICE TAG LOCATION USE THIS DIAGR...

Page 16: ...f the tall bins and are located on the right side of the chest freezer above the compressor In a typical configuration there are a total of four short bins Short bins do not have to be programmed as m...

Page 17: ...s the robot will make contact with the bottom of the bins and attempt to pull them out resulting in possible machine failure out of order If tall bins are programmed as short bins the machine will onl...

Page 18: ...Fig 9 Product Loading Example w Cone Bins BIN LOADING CONSIDERATIONS A 14 PRODUCT MUST ALWAYS BE LEVEL IN BINS ALTERNATE PRODUCT DIRECTION WHEN LOADING CONE BINS...

Page 19: ...N SPACER FOR A PRODUCT WHEN SELECTING A BIN OR MODIFYING A BIN WITH BIN SPACERS MAKE SURE THAT THE BIN IS NOT TOO TIGHT WHERE PRODUCT CAN GET STUCK AND THAT PRODUCT CANNOT MOVE MORE THAN ON ANY GIVEN...

Page 20: ...Fig 11 Price List Reference Sheet Fill Out and Keep A Copy In Each Machine For Reference A 16 SHORT SHORT SHORT SHORT MACHINE SN LOCATION NAME...

Page 21: ...tion numbers and bin locations may still exist in memory Completely clearing the memory may also remove problems that may occur due to power surges or elec trical noise To completely clear the machine...

Page 22: ...a selection to be created 5 DELETE SELECTION Allows a selection to be deleted 6 SELECTION NUMBERS Allows programmed selection numbers to be viewed Use to check for erroneous selections 7 SET DATE Allo...

Page 23: ...d follow the step by step instructions for programming new selections 5 Once selections have been programmed use the other menu features to edit and select operating preferences Refer to Menu Item Des...

Page 24: ...ttom a bin and the bin indicates SOLD OUT the machine s floor height can be adjusted to leave only one product behind in each bin 1 With the machine pre programmed enter 4 CREATE SELECTION you will de...

Page 25: ...able Total 1575 30 Units 975 Exit c Press the Exit key to exit and return to SALES ME TERS 2A SALES METERS Choose from two types of sales meters a Non Resetable total cash and unit meter that cannot b...

Page 26: ...nd add bins to a selection number Edit bins a Press the Yes key to enter Next Yes A1 Program bin 1 b The robot will move to location of A1 bin one Press the Enter key to verify location of bin 1 the r...

Page 27: ...you have selected Hold the button down to accelerate or pulse your finger on the button to move in 1 16 increments Move the robot back and then drop the picker head to verify that it is centered over...

Page 28: ...N Delete the selection 6 SELECTION S View the current programmed selection numbers 7 SET DATE Set or view the current date Display Programming Instructions 7 SET DATE Next D Back Yes Enter Date 01 01...

Page 29: ...CK Block out vending up to four times per day seven days per week Time and date must be entered correctly in SET TIME and SET DATE programming Display Programming Instructions 11 VEND BLOCK a Press th...

Page 30: ...the Yes key to display the health sensor op tions Next D Back Yes HEALTH TIMER OFF 1hr 2hr 3hr 4hr b Press Next to select time c Press Accept to set timer Next Accept HEALTH TIMER 2hrs Accept No Yes...

Page 31: ...account or back into account A All information recorded can be obtained by accessing Sales Meters once this option has been set Note If a sale occurs outside of a metered block it will be recorded int...

Page 32: ...the vacuum valve Front Back Encoder HIGH LOW Move the robot in the Front Back direction Left Right Encoder HIGH LOW Move the robot in the Left Right direction Up Down Encoder HIGH LOW Move the robot...

Page 33: ...test the Service keypad Keyboard Reset Key l Press the Reset Key to test the Service keypad Pull Door Switch m Pull the Door Switch to test Push Door Switch n Push the Door Switch to test Test DEX Co...

Page 34: ...ogramming Instructions 21 U D Travel Limits Next D Back Yes a Press the Yes key to enter this menu Restore Defaults Next D Back Yes b Press Next to make adjustments to Travel Limits Adjust Tall Travel...

Page 35: ...play Fig 15 TESTING CONSIDERATIONS After programming is complete it is important to perform a test to make sure that the machine is programmed correctly Refer to GETTING STARTED CREATING SELECTIONS St...

Page 36: ...3 10 Screw 8 18 X 1 2 900 301 500 11 5 Shell Back Painted Black 643 020 020 03 11 Block Foam 903 300 700 01 6 W A Wrapper Tank Frozen 643 030 000 03 Fig 17 Assembly Fan 1 Fan Cond 000 482 660 03 4 Pan...

Page 37: ...d 643 000 790 03 13 Rain Curtain SBC 801 904 230 21 5 Chute Product Frozen Centered 643 000 810 03 14 Foam Guard Horizontal 803 301 540 01 6 Stiffener Inner Frozen Left 643 000 860 03 15 Foam Guard Ve...

Page 38: ...Amp 49900596 7 Screw Hex Wash Slot 10 32 X 5 8 18909213 20 Boot Toggle Switch 49904547 8 Receptacle Duplex 19100553 21 Boot Circuit Breaker 49904548 9 Standoff Aluminum 19309041 22 Circuit Breaker Out...

Page 39: ...5 110 V OUTPUT VAC MOTOR T1 TRIAC HEAT SINK J 4 110V INPUT LIGHTS J 1 SIGNAL IN VAC MOTOR J 10 24 VAC TO COMPUTER BOARD J1 J 11 24 VAC POWER SINGLE NOT USED IN THIS MODEL A 33 J 8 J 15 J 19 Temperatu...

Page 40: ...the coin tubes in the coin mechanism FREE VEND Allows vending without money press once to enter once to exit Money is not recorded in the vend meter TEST VEND Allows test vending with money money is n...

Page 41: ...27 23 8 26 21 12 3 9 18 Fig 25 Assembly Beam Snack Frozen 6 20 16 14 25 24 4 28 17 02 22 A 35 19 10 Continued On Next Page TOP BACK FRONT BOTTOM TOP BACK FRONT BOTTOM...

Page 42: ...0 03 8 Plasti Plug 489 041 020 A 25 Plate Y Motor Access 643 000 990 03 9 Spring Trigger 489 041 410 A 26 Bracket X Switch 643 001 010 03 10 Heyco 2073 489 045 510 A 27 Stop Trigger 643 001 020 03 11...

Page 43: ...64300093 14 Screw Socket Head Cap 6 32 X 5 8 48909121 41 Ramp Y Trip Frozen 64300096 15 E Ring External 1 4 48909132 42 Plate Guide 64300105 16 Screw Rod Guides 48909136 43 Assembly Ribbon Tag 643001...

Page 44: ...eight Picker Frozen 39503390 5 Screw Pan Phil 2 X 3 8 38909197 15 Cover Picker Frozen 39503391 6 Probe Picker FR 39500392 16 Screw Pan Philips 4 X 1 4 Type B 48909114 7 Mount Picker Switch Frozen 3950...

Page 45: ...000420 03 18 Screw Socket Head Cap 489091210 A 7 Cover Freezer Lid Switch 643000430 03 19 Screw Pan Phil M3 X 6 SS 489092330 A 8 Gear X and Y 495004060 B1 20 Screw SEMS SL HX Wash 189092230 A 9 Glide...

Page 46: ...091 140 A1 5 Insert Valve Box 805 600 460 01 15 Seal Valve Box 492 000 750 A 6 Link Release Valve Box 643 000 470 03 16 Spacer Valve Gate 489 041 850 A 7 Magnet Reed Switch 199 005 650 A 17 Spring Tor...

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