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Serial # 

FASS 

Recommended Application 

T F12 095G  

Powerstroke 1999-2004  with stock -  moderate horsepower modifications 
 

 

 

Note: This pump was designed to feed your stock electrical lift pump, do not attempt to 

bypass it. Because of the higher fuel flow these systems have to offer, you may encounter 

problems with the stock fuel module. FASS can solve this issue with a Suction Tube Kit. 

¡WARNINGs! 

 

Read all instructions before starting installation of this product! 

Installing the improper FASS Pump can cause 

severe

 engine damage.

 

 

 

 

 

 

 

 

Secure vehicle from ROLLING!  

Use caution when drilling. Steer clear of any electrical wires , air lines or other damageable 

components. 

Consult vehicle’s manufacturers’ instructions concerning the electrical system before at-

tempting any electrical connections. 

Be sure that the serial # on this installation manual matches that of the outside of the box. 

 

 

 

Flush and clean all brass fittings and fuel line from debris 

 

Keep debris from entering the internals of the system during installation. Getting debris in 

the water separator nipple can lock up the motor. If the motor does lock up from debris call 

FASS for technical assistance.

 

 

 

 

 

Wear safety glasses when operating power tools such as drills and grinders or when using a 

punch or chisel.

 

Properly secure lines to prevent chaffing. 

 

 

Summary of Contents for Titanium Series

Page 1: ...INSTALLATION MANUAL APPLICATION T F12 095G 95gph 15psi Powerstroke 7 3L 1999 2003 Pumping into the Factory Lift Pump Powerstroke 6 0L 2003 2004 Pumping into the Factory Lift Pump...

Page 2: ...perb support to our network of dealers so our customers needs and expectations will be exceeded To help insure you receive the proper system and customer support at the local level FASS has a VIP and...

Page 3: ...G Use caution when drilling Steer clear of any electrical wires air lines or other damageable components Consult vehicle s manufacturers instructions concerning the electrical system before at temptin...

Page 4: ...with our dealer network we recommend an Authorized or ViP FASS Fuel Systems dealer for the installation They are prepared to install the FASS fuel pumps with the most efficiency If a situation problem...

Page 5: ...es Step 3 Mount Fuel System Step 4 Install Fuel Line Step 5 Check Installation R Fuel Return to Tank E To Engine Serial Number Location G Fuel Pressure T Fuel Inlet Electric Heater Port H Coolant Heat...

Page 6: ...7 BR 2001 WH 1001 MP 9023 FL 1001 x15 FB 2001 Contents...

Page 7: ...10 298 RM 1002 HC 1004 10 299 HC 1001 QD 1001 6 Locking Nut 3 8 Flag Terminal PL 1002 Fuse Tap WA 1001C 5 WA 2001 5 Hex Bolt 1 4 20x1 25 Ring Terminal Mounting Package Contents 6 Hex Bolt 3 8 16x 1 1...

Page 8: ...o the hot side of the fuse b Use a test probe to locate the hot side of the circuit in the fuse block d Green wire must be connected to a clean ground without being exposed to any corrosion preferably...

Page 9: ...a HC 1001 connect FL 1001 to the junction of RM 1002 d Disconnect factory suction line by pinching in on the side tabs Thoroughly clean this suction port Caution make sure there is enough tube on eac...

Page 10: ...urately mark drill points As seen in next step d Position the pump assembly at the mounting location emergency brake cable bracket check for fit Once location is established use template lo cated on t...

Page 11: ...Using a 3 8 hose clamp install the QD 1001 into the fuel line Oil O rings in side Quick Disconnect 2003 2004 with 6 0L Powerstroke Remove inlet fuel line to factory fuel pump Route fuel line from E p...

Page 12: ...position turning on the FASS pump 2 While the pump is running loosen the fuel filter just enough to break the gasket seal Once the tone of the pump changes quickly retighten filter Check for leaks Sta...

Page 13: ...14...

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