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Step 1:  

Install Electrical Harness

 

c.  Using the fuse tap & flag terminal, connect the red lead to a terminal on the 

circuit board that is “hot” when the key is on. 

a.  The  red  wire  of  the  WH-1001  wire  harness  will  travel  thru  the  rubber 

grommet in the firewall or into the fuse panel in the engine compartment. 

Note: Completion of this step will be addressed in the Mounting Step 3. 

Note: Connect the fuse tap to the hot side of the fuse 

b.   Use a test probe to locate the “hot side” of the circuit in the fuse block.  

d. Green wire must be connected to a clean ground without being exposed to 

any corrosion, preferably the negative battery terminal. Secure fuse block in 
a location protected from outside elements. 

e.  Route wire harness along frame rail to mounting location of pump. 

Note:  The use of a corrosion preventative on electrical connections is rec-
ommended. 

Note:  The installation of the electrical harness is done first, allowing power to be applied to the pump 
for lubrication purposes later in the installation.  

Summary of Contents for Titanium Series

Page 1: ...INSTALLATION MANUAL APPLICATION T F12 095G 95gph 15psi Powerstroke 7 3L 1999 2003 Pumping into the Factory Lift Pump Powerstroke 6 0L 2003 2004 Pumping into the Factory Lift Pump...

Page 2: ...perb support to our network of dealers so our customers needs and expectations will be exceeded To help insure you receive the proper system and customer support at the local level FASS has a VIP and...

Page 3: ...G Use caution when drilling Steer clear of any electrical wires air lines or other damageable components Consult vehicle s manufacturers instructions concerning the electrical system before at temptin...

Page 4: ...with our dealer network we recommend an Authorized or ViP FASS Fuel Systems dealer for the installation They are prepared to install the FASS fuel pumps with the most efficiency If a situation problem...

Page 5: ...es Step 3 Mount Fuel System Step 4 Install Fuel Line Step 5 Check Installation R Fuel Return to Tank E To Engine Serial Number Location G Fuel Pressure T Fuel Inlet Electric Heater Port H Coolant Heat...

Page 6: ...7 BR 2001 WH 1001 MP 9023 FL 1001 x15 FB 2001 Contents...

Page 7: ...10 298 RM 1002 HC 1004 10 299 HC 1001 QD 1001 6 Locking Nut 3 8 Flag Terminal PL 1002 Fuse Tap WA 1001C 5 WA 2001 5 Hex Bolt 1 4 20x1 25 Ring Terminal Mounting Package Contents 6 Hex Bolt 3 8 16x 1 1...

Page 8: ...o the hot side of the fuse b Use a test probe to locate the hot side of the circuit in the fuse block d Green wire must be connected to a clean ground without being exposed to any corrosion preferably...

Page 9: ...a HC 1001 connect FL 1001 to the junction of RM 1002 d Disconnect factory suction line by pinching in on the side tabs Thoroughly clean this suction port Caution make sure there is enough tube on eac...

Page 10: ...urately mark drill points As seen in next step d Position the pump assembly at the mounting location emergency brake cable bracket check for fit Once location is established use template lo cated on t...

Page 11: ...Using a 3 8 hose clamp install the QD 1001 into the fuel line Oil O rings in side Quick Disconnect 2003 2004 with 6 0L Powerstroke Remove inlet fuel line to factory fuel pump Route fuel line from E p...

Page 12: ...position turning on the FASS pump 2 While the pump is running loosen the fuel filter just enough to break the gasket seal Once the tone of the pump changes quickly retighten filter Check for leaks Sta...

Page 13: ...14...

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