Farr KT5500 Technical Manual Download Page 87

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KT5500 5-

” T

ong

& CLInCHER® B

aCKup

ECTIon

onTEnTS

5.11

ECHnICaL

anuaL

InIon

SSEMBLy

Item

Type

Description

Qty

Part Number

Part

Grease Fitting, 1/8” NPT x 90 Degree

02-0093

Part

1/2” UNC x 1-1/4” Hex Bolt

09-1168

Part

1/2” Lock Washer

09-5110

Part

Pinion Bearing Cap

997-D15-89

Part

Pinion Bearing Spacer

1400-89A

Part

Pinion Idler Bearing

02-0007

Part

Low Pinion Gear

997-A5-88

Part

Pinion Gear

997-A7-86

Part

High Pinion Gear

997-A4-87

Summary of Contents for KT5500

Page 1: ...hed by McCoy Corporation Technical Publications Department 14755 121A Avenue Edmonton AB Canada T5L 2T2 mccoyglobal com Specifications Operation Maintenance Assembly Model 80 0422 Model 80 0421 3 KT55...

Page 2: ......

Page 3: ...ll style CLINCHER backup Tong equipped with hydraulic motor control lift control backup control rigid sling and safety door system 80 0421 3 80 0420 3 85 0506 0 5 1 2 configured power tong tension loa...

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Page 5: ...rigid sling spreader bar assembly frame or any other device that bears the partial or total weight of the equipment FOR WHICH this manual HAS BEEN PRODUCED The load bearing device supplied by McCoy Dr...

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Page 7: ...17 New cage plate assembly and B O M 5 5 24 5 25 Replaced motor motor mount assembly B O M 5 5 28 5 29 Replaced tong door assembly B O M 6 Complete revision of torque measurement section Copyright 200...

Page 8: ...Unit 3 26 Monthly Inspection Maintenance Checklist Power Tong 3 27 Tubular Connection Equipment De commissioning Procedures 3 28 Tubular Connection Equipment Re commissioning Procedures 3 31 Troublesh...

Page 9: ...velop operating procedures that conform to all policies set forth by the operating authority ies A WARNING is represented by an exclamation point within an orange triangle and contains information tha...

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Page 11: ...he manual before installing and using your equipment Replace ment parts are readily available from McCoy Drilling Completions FARR in Edmonton Alberta Note that many parts are transferable between FAR...

Page 12: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 1 2 Technical Manual Specifications 60 37 52 Model 80 0421 3 Shown...

Page 13: ...figuration Centre line of pipe to centre line of anchor Weight Approximate without jaws 2050 lb 932 kg Recommended Spring Hanger 85 0106XXH Capacity 3500 lbs 1591 kg Casing Jaws Available inches See P...

Page 14: ...t lbs ASTM D 2509 50 Low temperature torque N m ASTM D 4693 1 3 max 40 C 40 F LT 37 pumpability g min 360 7 60 F 0 F 16 C 18 C Copper corrosion ASTM D 4048 1B Oil viscosity 40 C 104 F cSt 151 100 C 21...

Page 15: ...for Slings 1910 184 ANSI ASME B30 9 SLINGS ANSI ASME B30 10 HOOKS and ANSI AMSE B30 26 RIGGING HARDWARE for additional information DO NOT ACCESS ROTATING COMPONENTS UNLESS HYDRAULIC POWER SUPPLY HAS...

Page 16: ...links supplied is not be below the values listed Minimum Allowable Chain Link Thickness at Any Point Nominal Chain Size Minimum Thickness Inches MM Inches MM 7 32 5 5 0 189 4 80 9 32 7 0 239 6 07 5 1...

Page 17: ...ICE AND QUARANTINED UNTIL RECERTIFIED Written records of the most recent periodic inspection shall be maintained and shall include the condition of the sling 2 Proper Use Of Load Bearing Devices Whene...

Page 18: ...al Setup Operation B MAJOR COMPONENT IDENTIFICATION Item Description 1 Front Leg Assembly 2 Rigid Sling 3 Power Tong 4 Rear Backup Spring Support Assembly 5 Rear Leg Assembly Tension Load Cell Configu...

Page 19: ...7 Rigid Sling Leveling Device 8 Cage Plate Assembly 9 Safety Door Switch Guard 10 Safety Door Switch 11 Tong Door Latch 12 Torque Gauge Mounting Plate 13 Backing Pin Assembly 14 Tong Jaws with Die In...

Page 20: ...s 2 6 Technical Manual Setup Operation Item Description 18 Hydraulic Valve Bank Assembly 19 Manual Shift Assembly 20 Access Panel 21 CLINCHER Cylinder With Wraparound Insert 22 Hydraulic Motor 23 Moto...

Page 21: ...R Backup Section Contents 2 7 Technical Manual Setup Operation Item Description 25 CLINCHER Backup Compression Load Cell Configuration 26 Rear Leg Assembly Compression Load Cell Configuration 27 Compr...

Page 22: ...4WAY SAE PORTS 10 9014 4 Backup Section DVA35 DA8 4WAY SAE PORTS 10 9019 5 Lift Section DVA SA8 1 ORB PORT 10 9015 6 Outlet Section DVA35 TR99 SAE PORT 10 0086 7 Flow Control Valve N800S not shown 08...

Page 23: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 2 9 Technical Manual Setup Operation 7 1 2 6 5 12 3 4 11 9 8...

Page 24: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 2 10 Technical Manual Setup Operation 10 13 18 17...

Page 25: ...he power unit see illustration below Ancillary devices hydraulic motors hydraulic cylinders etc are connected through the valve block Perform any hydraulic connection when the power unit is not runnin...

Page 26: ...ialized applications Call our sales office for information on jaw and die systems designed for higher or lower grip or non marking applications The table lists standard contoured flat and wraparound d...

Page 27: ...r use in 1064 WJK 550 12 2012 2 Jaw Jaw Die Removal The tong jaws will often require removal to change jaw size or replace worn jaw die inserts Support the jaw being removed from the bottom and use a...

Page 28: ...Backup Aluminum Insert 12 6130 2 875 CLINCHER Backup Aluminum Insert 12 6113 4 125 CLINCHER Backup Insert 12 6046 2 875 CLINCHER Backup Insert Grit 12 6189 4 25 CLINCHER Backup Insert 12 6094 3 CLINCH...

Page 29: ...on i Extend CLINCHER cylinders enough so that the hex flat head cap screws securing the die retainer tabs are well exposed Turn off hydraulic power ii Remove the two hex flat head cap screws securing...

Page 30: ...ade up and imparts additional force to the suspension cable a single spring hanger typically applies 420 lbs 191 kg to the suspension line for every inch of thread made up a double spring hanger typic...

Page 31: ...tion of the snub line is the complete responsibility of the customer Snub lines must be securely connected to the rear of the tong and backup assembly and tied off to a suitable anchor McCoy Drilling...

Page 32: ...Configuration The backup is directly coupled to the compression load cell via the backup body paddle The load cell hanger is simply hung on the paddle and secured through the top of the U by a bolt an...

Page 33: ...guration make up to break out or visa versa simply remove the heavy duty bolts securing the load cell and restraint chains and switch to the opposite sides Reinstall the heavy duty bolts to secure the...

Page 34: ...This page intentionally left blank...

Page 35: ...n of the equipment under the supervi sion of a trained equipment operator until a satisfactory level of competence is achieved Typical operator training should include Introduction to and general desc...

Page 36: ...higher hydraulic output to the controlled device The following illustration demonstrates the type and effect of the hydraulic valves with which this tong is may be equipped TONG MOTOR This is a propor...

Page 37: ...cknut is tightened once the desired detent pressure has been set To shift to the high speed gear move the shifting handle upward from neutral position To shift to the low speed gear move the shifting...

Page 38: ...or high torque condition Although this method is very effective in breaking out joints the extremely high stress placed on the gear train frequently causes gear breakage G EXTREME COLD WEATHER OPERATI...

Page 39: ...ay be harmful to the environment if improperly disposed of hydraulic fluid grease etc Dispose of all materials according to your company s proscribed environmental protection regulations B CLEANING Cl...

Page 40: ...re at the completion of each job prior to storage 1 Cage Plate Cam Followers Apply grease to the grease fittings recessed in both the top and bottom cage plates 26 locations total 13 top 13 bottom 2 S...

Page 41: ...he rotary idler bearings through the grease fittings recessed into the top of each shaft on the top face of the tong two locations total 4 Pinion Idler Apply grease to the pinion idler bearing through...

Page 42: ...gs located on the bearing caps on the top and bottom faces of the tong two locations top two locations bottom 6 Clutch Bearings Apply grease to the clutch bearings through the two grease fittings loca...

Page 43: ...ear clutch drive gear through the grease fitting located on the top of the motor mount one location only 8 Shifting Shaft Apply grease to the shifting shaft and top shifting shaft bushing The shaft an...

Page 44: ...h Apply grease to the door latch through the grease fitting located in the top of the adjustment cam Maintenance 10 CLINCHER Cylinders Apply grease to the external surfaces of the clincher cylinders t...

Page 45: ...D ADJUSTMENTS 1 Brake Band Tension Adjustment The top and bottom brake bands must be periodically adjusted to continue to provide smooth and efficient jaw cam action If the cage plate turns with the...

Page 46: ...E DOOR IS AN IMPORTANT PART OF THE STRUCTURAL INTEGRITY OF THE TONG IT IS IMPERATIVE TO KEEP A SECURE FIT AT THE DOOR IN ORDER TO MAINTAIN PROPER GEAR ALIGNMENT AND TO MINIMIZE THE POSSIBILITY OF DAMA...

Page 47: ...Remove top brake band assembly leave adjustment lug weldments in place for now 13 Remove the tong door stop cylinder F RECOMMENDED PERIODIC CHECKS 1 Door Stop Spring The spring inside the actuator cy...

Page 48: ...Pull the top bearing cap and spacer for the pinion drive gear by removing the four 1 2 bolts which secure the bearing cap Thread two of the removed bolts into the extra holes on top of the bearing cap...

Page 49: ...5 8 18 625 23 025 240 ft lbs 180 ft lbs 3 4 16 750 33 600 420 ft lbs 315 ft lbs 7 8 14 875 45 825 668 ft lbs 501 ft lbs 1 12 1 000 59 700 995 ft lbs 746 ft lbs 1 14 1 000 61 125 1019 ft lbs 764 ft lbs...

Page 50: ...2 Assemble ten support roller dumbbell assemblies Insert an inner support roller spacer PN 1064 183 into each dumbbell support roller PN 1064 181 Press a support roller bearing PN 02 0099 into each e...

Page 51: ...st centre gear 17 Slide high clutch gear PN 997 A1 51 over the bottom end of the clutch shaft and seat gear on the needle bearings ensuring the smaller diameter on the high clutch gear is oriented tow...

Page 52: ...g retainer Insert clutch bearing bushing PN 997 60 shoulder side up between bearing and clutch shaft 30 Secure clutch drive gear PN 997 A3 61 to the top of the clutch shaft with retaining snap ring PN...

Page 53: ...t PN 1500 09 04A is secured by the two LH motor screws position the torque gauge holder weldment in place and secure it and the LH side of the motor with two 1 2 UNC x 1 1 2 hex socket head cap screws...

Page 54: ...gear ensuring the cam followers are nested within the groove in the rotary gear Place the top cage plate in position over the rotary gear ensuring the cam followers are nested within the groove in th...

Page 55: ...om plates and insert the door pivot roller shaft PN 101 3943 it may have to be tapped lightly with a soft metal or rubber hammer Use caution when sliding the shaft through the support roller component...

Page 56: ...PN 101 0112 using a 3 4 UNC x 8 hex bolt and 3 4 UNC nylock nut 66 Use a crane to hoist the rigid sling weldment Connect the rigid sling weldment to the rigid sling mounting lugs with rigid sling pins...

Page 57: ...leg tube with a 7 16 UNC x 4 hex bolt 7 16 narrow flat washer and a 7 16 UNC nylock nut Repeat for the other leg tube 77 Slide a leg spring PN 1391 905 02B over the bottom of each leg tube followed by...

Page 58: ...stment plate PN 101 0277 to the outlet support weldment using four 3 8 NC x 1 hex bolts 3 8 narrow flatwashers and 3 8 UNC hex nylock nuts 84 Coat the threads of the hydraulic valve mounting posts PN...

Page 59: ...ct all chains master links and turnbuckles again if any damage is noted replace the damaged part s before placing the tong in service 9 Inspect tong for signs of premature wear or moving parts that ar...

Page 60: ...e the tong s specified operating pressure and that the return pressure is less than 350 psi 17 Perform a visual inspection of pressurized hydraulic lines Document and correct any hydraulic fluid leaks...

Page 61: ...n of all fasteners and protruding body pieces example hydraulic valve mounts inlet outlet line supports tong legs shifter handle pivot lugs Tighten or replace loose or missing fasteners Farr recommend...

Page 62: ...ual inspection of the gear train through the access panel and the opening of the rotary gear while the gear train is being rotated If gear damage or chips of metal are seen the tong should be removed...

Page 63: ...e installing the beam liberally grease the anchor pin before reinserting into the load cell beam 34 Inspect load cell for damage or signs of stress Check oil level in load cell and fill if necessary r...

Page 64: ...sually inspect all electrical lines and visible connections If your unit is NOT explosion proof open the electrical en closure and VISUALLY inspect contacts and connections for signs of corrosion or a...

Page 65: ...ng parts bare metal where there used to be paint and metal shavings in the grease are good indicators may show where a component needs to be adjusted or if necessary replaced Replace any removed panel...

Page 66: ...ure washer or an appropriate solvent based grease cutting cleaner such as Varsol Ensure adequate containment is in place to prevent environmental con tamination from residual hydraulic fluid dirty gre...

Page 67: ...cylinder rods for signs of mechanical damage flaking or rust Farr recom mends that damaged cylinders be replaced prior to storage 17 If you are using a frame mounted tool the tong must be lowered ont...

Page 68: ...iply the calculated air volume in cubic feet by the recommended amount of desiccant per cubic foot Carrying forth the example used in the previous step the required desiccant charge would be 3 5 g x 6...

Page 69: ...orrect size for the pipe or casing being run 16 Install load cell If using a tension load cell perform a visual inspection and replace any cracked broken or distorted components including links and ch...

Page 70: ...en the tong door s and attempt to rotate the cage plate at low speed low gear in both directions makeup and breakout If cage plate begins rotating the safety door mechanism is not functional and the t...

Page 71: ...manual for your particular unit 4 POSSIBLE PROBLEM Poor hydraulic pressure at the tong despite adequate pressure at the power unit or excessive back pressure in the return line SOLUTION Restrictions...

Page 72: ...Replace load cell or return to McCoy for repair and re calibration 11 POSSIBLE PROBLEM Incorrect motor speed selected SOLUTION Maximum torque can only be developed when motor is in the lowest speed E...

Page 73: ...ed for the diameter of pipe or casing being run 3 POSSIBLE PROBLEM Incorrect dies are being used SOLUTION Ensure dies loaded in the jaws are appropriate for the type of pipe or casing being run 4 POSS...

Page 74: ...BLEM Bearings in gear train and rotary section are excessively worn SOLUTION Overhaul tong See Section 3 of this manual for tong overhaul procedures 5 POSSIBLE PROBLEM Shifter has malfunctioned and th...

Page 75: ...ifter handle SOLUTION Grease shifter shaft 4 POSSIBLE PROBLEM Bent or broken shifter shaft SOLUTION Replace 5 POSSIBLE PROBLEM Locking nuts on shifting shaft have loosened and position of yoke has cha...

Page 76: ...fluid especially in extreme climatic conditions 3 Defective packing or seals in components of the hydraulic system 4 Poor or incomplete hydraulic system training Users must be fully qualified to oper...

Page 77: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 1 Technical Manual PARTS AND ASSEMBLIES Model 80 0422 Shown Model 80 0421 3 Shown...

Page 78: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 2 Technical Manual Gear Train Layout J L A B C E F D G H K...

Page 79: ...5 14 5 15 1 D Assembly Rotary Idler Assembly Pp 5 8 5 9 2 E Assembly Support Roller Extended Shaft For Front Leg Mount Pp 5 4 5 5 4 F Assembly Support Roller Extended Shaft For Front Leg Mount Pp 5 4...

Page 80: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 4 Technical Manual Support Roller A B C D E F G E D C H...

Page 81: ...rt Tapered Roller Bearing 2 02 0099 F Part Support Roller Shaft Spacer 1 1064 183 G Part Support Roller 1 1064 181 H Part 7 8 UNF Hex Thin Nylock Nut 1 09 5722 1 Backup ready tongs use 5x support roll...

Page 82: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 6 Technical Manual Rotary Idler Assembly A B C D E F G E F D C H J K...

Page 83: ...mber A Part Grease Fitting 1 8 NPT 1 02 0005 B Part 1 1 2 UNF Nylock Nut 2 09 5740 C Part Rotary Idler Pad 2 997 D20 125 D Part Idler Bearing Spacer 2 997 D20 121 E Part Bearing Seal 2 02 0010 F Part...

Page 84: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 8 Technical Manual Pinion Idler Assembly A B C D E C J H F G K L...

Page 85: ...0008 B Part Bearing Seal 1 02 0010 C Part Retainer Ring 2 02 0009 D Part Idler Gear 1 997 A2 119 E Part Idler Bearing 1 02 0011 F Part Idler Half Shaft 1 997 D17 105 G Part Pinion Idler Pad 1 1400 109...

Page 86: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 10 Technical Manual Pinion Assembly A B C D E J H F G F E D C B A...

Page 87: ...ease Fitting 1 8 NPT x 90 Degree 4 02 0093 B Part 1 2 UNC x 1 1 4 Hex Bolt 8 09 1168 C Part 1 2 Lock Washer 8 09 5110 D Part Pinion Bearing Cap 2 997 D15 89 E Part Pinion Bearing Spacer 2 1400 89A F P...

Page 88: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 12 Technical Manual Clutch Assembly A B C D E J J K L H F G N P Q R S T U M...

Page 89: ...00 59A F Part Clutch Bearing Bushing 1 997 60 G Part Top Clutch Bearing 1 02 0002 H Part Low Clutch Gear 1 997 A1 52 J Part Needle Bearing 4 02 0003 K Part Clutch Shaft 1 997 A8 50 L Part Shifting Col...

Page 90: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 14 Technical Manual Shifter Assembly A B C D E J K M N L H F G P Q R S C...

Page 91: ...Tube 1 101 0019 F Part Shifter Detent Ball 1 02 0018 G Part Shifter Detent Spring 1 997 0 64 H Part 7 16 UNF Hex Nut 1 09 5908 J Part 7 16 UNF x 1 1 4 Hex Bolt 1 09 1608 K Part Shifting Yoke 1 997 D1...

Page 92: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 16 Technical Manual Cageplate Assembly A B C D E J H F G K L M N P Q R S T U...

Page 93: ...op Cage Plate 1 1400 21 G Part Cage Plate Spacer 3 1064 38 H Assembly Jaw Assembly 5 1 2 shown see Pp 2 12 2 J Part Rotary Gear 1 1064 D1 K Part Bottom Cage Plate 1 1400 22 L Part 1 2 UNC Thin Nylock...

Page 94: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 18 Technical Manual Tong Body Assembly A B C D E F G E J S B H K L D E E G N P Q R M...

Page 95: ...048 E Part 3 8 Carbon Steel Lockwasher 39 09 5106 F Part 3 8 Narrow Flat Washer 2 09 5124 G Part 3 8 NC x 1 1 2 Hex Bolt 29 09 1050 H Part Rigid Sling Pin 2 1053 C 1C J Weldment Rigid Sling Bracket 2...

Page 96: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 20 Technical Manual Brakeband Assembly A B C D E F G...

Page 97: ...NC x 3 4 Hex Bolt 2 09 1044 B Part 3 8 Carbon Steel Lock Washer 2 09 5106 C Part Brake Band Retainer 1 101 0140 D Assembly Brake Band Lined 1 1064 D4 29 E Part 3 8 NF Hex Nut 2 09 5906 F Weldment LH...

Page 98: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 22 Technical Manual Motor Mount Assembly A B C D E J F G K N M P Q H L...

Page 99: ...6 5 Two Speed Hydraulic Motor Optional 1 87 0007 F Part Motor Gear 1 997 A10 149 G Part 3 8 NC x 3 8 Hex Socket Set Screw 2 09 0106 H Part 1 2 NC x 1 1 2 Hex Socket Head Cap Screw 4 09 2170 J Part 1...

Page 100: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 24 Technical Manual Hydraulic Assembly C R S Q A V W D B F G L J K U N P T E M H X X...

Page 101: ...s 2 02 9200 M Part 1 1 4 Dust Cap 1 02 9212 N Part Male 1 1 4 Quick Coupler Fitting 1 02 9215 P Part 1 1 4 Long Nipple 1 101 0070 Q Assembly M ORB F NPT 90d 1 1 4 Fitting Includes seals 1 02 9202 R Pa...

Page 102: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 26 Technical Manual Tong Door Assembly A B C D E F G H J K L M N P Q P R...

Page 103: ...tment Cam 1 1400 14 F Weldment Door Weldment 1 1400 10 G Part 3 8 UNC Hex Nut 2 09 5806 H Part 3 8 NC x 1 1 2 Hex Bolt 1 09 1553 J Part Latch Spring 2 997 16 K Weldment Door Latch Weldment 1 1064 C7 1...

Page 104: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 28 Technical Manual Safety Door Assembly A B C A D H G E F J D L K D M N P Q R...

Page 105: ...ck 1 101 1104 F Part 15 16 Valve Lock Nut 1 09 0278 G Part Safety Door Latch Block 1 101 1103 H Part Safety Door Latch Plate 1 101 1105 J Part 3 8 NC x 1 1 2 Hex Bolt 2 09 1553 K Part 3 8 NC x 1 1 2 F...

Page 106: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 30 Technical Manual Leg Assemblies A B D E F H Q C L P M L P G N J K...

Page 107: ...op Spring Cap Front Leg Compression Load Cell Configuration 2 101 4489 L Part 1 2 NC x 3 Hex Bolt 4 09 1178 M Part Front Leg Spring Tension Load Cell Configuration 2 1391 905 02B Front Leg Spring Comp...

Page 108: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 32 Technical Manual Leg Assemblies A Q O R S P T U M N J L W V K I B C H D E F G B...

Page 109: ...oller Shaft 4 101 3944 I Weldment 2 Load Cell Holder 1 01 9116D J Part 1 2 NC x 6 Hex Bolt 4 09 1190 K Weldment RH Front Leg Mount 1 101 0786 L Weldment Rear Backup Leg Spring Plate Top 1 101 4495 M P...

Page 110: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 34 Technical Manual Backup Body Assembly Tension LC Config A B D E J K H C G L M B Q N P G F...

Page 111: ...ex Bolt 1 09 1050 G Part 3 8 Carbon Steel Lock Washer 21 09 5106 H Part 1 UNC x 8 1 2 Hex Bolt 4 09 0287 J Weldment Backup Body Weldment 1 1483 500 00 K Part Rear Jaw 1 1403 08 L Part Rear Side Cover...

Page 112: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 36 Technical Manual Backup Body Assembly Compression LC Config A B E F K L J C D H G R Q T M S N M P U V...

Page 113: ...ner 2 1483 500 00 4B G Part 1 1 4 NC x 8 Threaded Rod 1 101 1993 H Part 1 4 NC x 3 4 Hex Bolt 2 09 1005 J Part 2 1 2 Face 0 3000 PSI 1 4 NPT Gauge 1 02 0246 K Weldment Gauge Protector Weldment 1 1483...

Page 114: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 38 Technical Manual Low Profile Backup Body Assembly Compression LC Config A I J B K E G H F C L M N D...

Page 115: ...839 D Part BCJ Body 1 08 1327 E Part Rear Cover Plate 1 101 4482 F Part 3 8 NC x 3 4 Hex Bolt 16 09 1044 G Part 3 8 Lock Washer 16 09 5106 H Part Front Cover Plate 2 1421 500 11 I Part 3 8 NC x 1 1 4...

Page 116: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 40 Technical Manual CLINCHER Cylinders A K D G J L H C B P Q E F M N R S T...

Page 117: ...01 E Part Cylinder Rod 1 1401 04B G Part Cylinder Piston 1 1401 05B J Part 3 8 UNC x 1 Hex Bolt 4 09 1170 K Part 3 8 Carbon Steel Lock Washer 4 09 5106 L Part 3 8 Plain Narrow Washer 4 09 5124 M Part...

Page 118: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 5 42 Technical Manual Rigid Sling Assembly A F C B A G H J D K L E M N P Q J...

Page 119: ...09 1322 E Weldment Rigid Sling Weldment 1 101 0656 F Weldment Leveling Bolt 2 1053 C 1L G Part Rigid Sling Pin 2 1053 C 1C H Part 3 8 NC x 1 Hex Bolt 4 09 1170 J Part 3 8 Carbon Steel Lockwasher 8 09...

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Page 121: ...point of highest torque and remains at the point of highest torque until manually reset Note that every model of tong and tong and backup assembly has a unique arm length and the torque gauge must be...

Page 122: ...Arm 1 10 0029G C Part Hydraulic Hose 1 02 0069 THE TORQUE GAUGE USED IS FULLY DEPENDANT UPON THE ARM LENGTH AND TORQUE RANGE OF THE EQUIPMENT IN USE THE PART NUMBERS LISTED IN THE FOLLOWING TABLEs AR...

Page 123: ...g 1 08 0596 G Part Load Cell Piston 1 LC99 101 H Part Load Cell End 1 LC99 003 J Part Flange Gasket 1 02 0073 K Part Load Cell Rod 1 LC99 002 L Part Wiper 1 08 1558 M Part 3 8 NC x 3 8 Cup Point Hex S...

Page 124: ...ket Head Cap Screw 6 09 2024 D Part Retainer Ring 1 E360 8 E Part Diaphragm 1 E358 2 F Part Diaphragm Casing 1 E360 C G Part Street Elbow 1 H Part 1 4 NPT Brass Plug 1 This is the standard hydraulic c...

Page 125: ...ocket Head Set Screw 4 B Part Helical Flexible Encoder Shaft Coupling 1 60 0130N C Part Internal Retainer Ring 2 1376 13 D Part Bearing 2 1376 05 E Part Encoder Housing 1 1392 104A F Part Internal Ret...

Page 126: ...C NOTE Ensure any breaches in the hydraulic system between the load cell and torque gauge are repaired to prevent further fluid loss Possible Problem Obstruction in hydraulic hose Solutions Check hyd...

Page 127: ...THE HAND PUMP BOWL TO AVOID PUMPING AIR INTO THE SYSTEM DO NOT ALLOW THE LEVEL TO FALL BELOW ONE HALF FULL Un contained spillage of the hydraulic fluid in this system may contravene governmental envi...

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Page 129: ...t Information The manufacturer information contained in this section has been obtained from publicly available web sites and has been provided for information purposes only Farr Canada Corp does not g...

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Page 131: ...heoretical torque Speed to 2 000 RPM continuous Up to 75 HP continuous Conforms to SAE C mounting specification Weighs 43 lbs Features of the 15 Series Standard Motor Standard Motor 3000 PSI Code 61 M...

Page 132: ...STD 1 25 4 BOLT FLANGE NEAR AND FAR 15 Series Standard Motor Envelope A B 6 82 3 41 4 50 SQR 5 70 17 CENTER LINE CASE DRAIN 17 CENTER LINE CASE DRAIN PORT B PORT A 5 91 9 0 2 18 5 80 24 50 1 62 EFF KE...

Page 133: ...rature will adversely affect seal life while accelerating oxidation and fluid breakdown Fire resistant fluids may be used with certain limitations Contact Rineer for additional information CASE DRAIN...

Page 134: ...AL TORQUE AND POWER 9 5 CID 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 500 1000 1500 2000 2500 3000 PRESSURE psid TORQUE ft lbf 0 10 20 30 40 50 60 70 80 90 100 POWER HP 170...

Page 135: ...uble Key 50 Retractable 53 API Thread Bearing Package Selection Seal Package Selection Special Code Designator 331 Breesport San Antonio Texas 78216 210 341 6333 Fax 210 341 1231 e mail sales rineer c...

Page 136: ...8 Technical Manual Hydraulic Motor Information Standard Motor Two Speed Motor HYDRAULICS INC HYDRAULICS INC R M A N U F A C T U R E R OF HYDRA U L I C M O T O R S 15 Series Repair Manual 331 BREESPOR...

Page 137: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 7 9 Technical Manual Hydraulic Motor Information...

Page 138: ...and remove 8 each 10 32 bolts 2 Pry off seal plate with screw driver Loosen and remove 8 each 3 8 bolts with 5 16 socket head wrench 1 Press shaft out of bearing box 2 Proceed to step 9 disregarding s...

Page 139: ...e installed upside down 2 Secure the motor prior to loosening the 5 8 11 bolts With the seal plate removed press shaft and ball bearing out of front housing 1 Remove snap ring from shaft 2 Press shaft...

Page 140: ...vane slot varies with the vane selection The design allows the vane to lean slightly in the slot providing the required mechanical seal Note Measure the rotor and stator length to the fourth decimal p...

Page 141: ...ring into groove in the front housing 3 Press seal plate into front housing 4 Install snap ring 5 Proceed to step 30 1 Install main body o ring into front housing 2 Install ball checks into front hous...

Page 142: ...earing housing Make sure they are pressed completely against bearing shoulders 4 Coat inner race of large cone with 609 green Loctite and press cone onto the shaft Make sure the cone is completely aga...

Page 143: ...ft lbs Grease used for bolt threads and o ring retention Pennzoil 707L RED Shaft seal assembly lube Mobilgrease special with Moly Seal Kits Standard 15 series seal kit 0150940 Standard 15 two speed s...

Page 144: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 7 16 Technical Manual Hydraulic Valve Information...

Page 145: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 7 17 Technical Manual Hydraulic Valve Information...

Page 146: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 7 18 Technical Manual Hydraulic Valve Information...

Page 147: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 7 19 Technical Manual Hydraulic Valve Information...

Page 148: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 7 20 Technical Manual Hydraulic Valve Information...

Page 149: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 7 21 Technical Manual Hydraulic Valve Information...

Page 150: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 7 22 Technical Manual Hydraulic Valve Information...

Page 151: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 7 23 Technical Manual Hydraulic Valve Information...

Page 152: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 7 24 Technical Manual Hydraulic Valve Information...

Page 153: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 7 25 Technical Manual Hydraulic Valve Information...

Page 154: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 7 26 Technical Manual Hydraulic Valve Information...

Page 155: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 7 27 Technical Manual Hydraulic Valve Information...

Page 156: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 7 28 Technical Manual Hydraulic Valve Information...

Page 157: ...KT5500 5 1 2 Tong CLINCHER Backup Section Contents 7 29 Technical Manual Hydraulic Valve Information...

Page 158: ...it The force generated at port 3 must be greater than the sum of the forces acting at port 1 and port 2 plus the spring force for the valve to open NOTE The pilot area port 3 is 1 8 times the area at...

Page 159: ...s Technical Data U S Units Metric Units Cavity T 17A Capacity 60 240 L min Area Ratio A3 to A1 1 8 1 Area Ratio A3 to A2 2 25 1 Maximum Operating Pressure 5000 350 bar Maximum Valve Leakage at 110 SUS...

Page 160: ...se in cross port relief circuits If used in cross port relief circuits consider spool leakage Main stage orifice is protected by a 150 micron stainless steel screen Not suitable for use in load holdin...

Page 161: ...um Operating Pressure 5000 psi 350 bar Maximum Valve Leakage at 110 SUS 24 cSt 3 in min 1000 psi 50 cc min 70 bar Response Time Typical 10 ms 10 ms Series from Cavity 2 Valve Hex Size 1 1 8 in 28 6 mm...

Page 162: ...bar 1000 psi 70 bar Standard Setting E 25 400 psi 1 7 28 bar 200 psi 14 bar Standard Setting D 25 800 psi 1 7 55 bar 400 psi 30 bar Standard Setting B 50 1500 psi 3 5 105 bar 1000 psi 70 bar Standard...

Page 163: ...e load pressure at port 1 Pressure at port 2 directly opposes pilot pressure Technical Features Provides hose break protection prevents loads from drifting and positively locks pressurized loads Stand...

Page 164: ...Sun floating style construction to eliminate the effects of internal parts binding due to excessive installation torque and or cavity cartridge machining variations Technical Data U S Units Metric Uni...

Page 165: ...W Stainless Viton Customer specified setting stamped on hex 1 10 Related Information Explanation of Sun cartridge control options US units Explanation of Sun cartridge control options metric units Cop...

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Farr KT5500, Technical Manual

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