Farm Fans C-2130B Owner'S Manual Download Page 20

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trical specifications of this manual.  Check for a green
light on the fan start switch, indicating that the blower
pressure has been proven.  On models equipped with
part-wind start, the delay timer should be set to 1 to 2
seconds. 

NOTE: Pressure may not be adequate to activate the
pressure switch when testing an empty dryer. 

Temporarily jump terminals 31 and 32 before proceed-
ing with burner test firing.

11.  Burner test firing.

A.  Set the Plenum temperature control to 150°F.  The
plenum temperature should be reading approximately
ambient temperature at this time.

B.  Check to see that the fuel supply hand valves are
on.

C.  Preset Modulation Valve Linkage

Check to see that fuel modulating motor arm is starting
from a position near 12 o'clock and that the butterfly
valve linkage is in a nearly closed position (rotated to
the stop counter-clockwise).  See Fig. 6-2.  

D.  Check Flame Guard Lockout

With the blower on, turn the Burner Switch to ON.  The
green ENABLED light will come on when the purging
cycle is complete (approximately 15 seconds after
blower pressure has been proven).  Do not operate the
safety shutoff valve at this time.  In 5 to 15 seconds, the
burner LOCKOUT light will come on and the ENABLED
light will go out.  Turn the burner switch OFF and reset
the flame guard lockout by pressing the RESET button
located on the Flame Safeguard control inside the ASC
control box.

E.  Ignite Burner

Turn the burner switch ON.  When the green ENABLED
light is observed, open the Main/Safety Gas Shutoff
valve.  Ignition should occur, the fuel modulator motor
will begin opening the butterfly valve, fuel pressure
should be observed on the pressure gage downstream
of the butterfly valve, and the plenum temperature
should begin to rise.

F.   Set Regulator

Observe the pressure on the gage mounted on the
Main/Safety Gas Shutoff valve upstream of the butter-
fly valve.  This pressure should be regulated to the
pressures shown in Table 2-1, Fuel Specifications.  Set
the regulator to the proper pressure.

NOTE: The regulator pressures specified in the charts
are for maximum BTU rates required.  Under drying
conditions with moderate ambient temperatures, lower
than normal drying temperature, or on dryers equipped
with air recirculation, lower regulator settings may be
used.

G.  Adjust Low Fire

The plenum temperature controller should stabilize on
the set point temperature after a short time of opera-
tion.  Decrease the plenum set point to 100°F to cause
the controller to go to minimum fire position.  Adjust the

linkage (rod length) on the butterfly valve to obtain a
1/2 to 1 PSI burner pressure and observe the fire
through the hole in the center of the rear access door.
The fire should appear evenly spread within the burner
baffles.

H.  Check High Fire

Increase the plenum temperature controller to 150°F.
The controller should stabilize on the set point after a
short time.  While the temperature is climbing, the mod-
ulation motor should drive the butterfly valve to an open
position.  At this time, the regulated pressure gage
should be reading nearly the same pressure as the
burner pressure gage.  If the burner gage is consider-
ably lower, the butterfly valve is not open enough and
the effective arm length on the modulator motor should
be increased.  Make this adjustment when operating in
low fire.  Reset low fire adjustment as well.

I.  Check Ignition

Turn the burner switch to OFF and allow the modula-
tion motor to return to low fire.  Turn the burner switch
ON and open the Main/Safety Gas Shutoff valve.
Verify that the low fire adjustment allows burner to
ignite quickly and reliably.  Slightly increase minimum
gas pressure if ignition is slow.

J.  Check Burner Control Circuit Shutdown

Turn the unload auger ON and set the Unloading
Switch to Manual.  With the burner still operating, turn
fuel supply hand valve OFF.  After the burner has
burned down the fuel in the lines, the flame guard con-
trol should go into lockout.  This should cause the
unload auger OPERATING light to go off.  Within three
minutes, the dryer safety circuit should cause a com-
plete dryer shutdown.  Be sure to reset the burner
flame safeguard and open the fuel valves if dryer is to
be refired.

12.  Check moisture control operation

A.   Set all switches to the positions shown in step num-
ber 1.

B.  Start the dryer control circuit, turn the unload auger
to ON, and set the Unloading Switch to MAN position.
Adjust the UNLOADING RATE to 30%.

C.   The moisture controller should be reading approx-
imately the same as ambient temperature unless there
is still residual heat in the dryer from previous burner
operation.  Set the Moisture Controller to match the
measured temperature displayed.

D.   Set the Unloading Switch to AUTO, pausing a few
seconds in the OFF position.  The unloading rate
should begin at the previously adjusted manual unload-
ing rate.

E.  Increase the moisture controller set point approxi-
mately 30°F above the current measured temperature.
The unloading rate should drop to approximately 2/3 of
the manual unload rate, or 20%.  

F.  Decrease the moisture controller set point approxi-
mately 95°F below the measured temperature.  The
unloading rate will increase to approximately twice the
manual unloading rate, or 60%.

Summary of Contents for C-2130B

Page 1: ...RA AT TO OR R S S M MA AN NU UA AL L C 2130B C 2140B C 2160B C 2175B and C 21 100B GRAIN DRYERS Division of ffi Corporation 5900 Elmwood Ave Indianapolis IN 46203 1999 1997 ffi Corporation Printed in...

Page 2: ...s a division of ffi Corporation All rights reserved No part of this publication may be used or reproduced in any form or by any means without prior permission Failure to comply with this notice is a v...

Page 3: ...ive Data 6 SCR Drive Information 6 Blower Drive Data 6 Section 2 TRANSPORTATION INSTALL 7 Transporting Dryer 7 Installation 7 Fuel Connection 7 Fuel Specs 9 Electrical Power Supply 9 Electrical Load O...

Page 4: ...ryer at all times 4 Never attempt to operate the dryer by jumping or otherwise bypassing any safety devices on the unit 5 Always set the main power supply disconnect switch to OFF and lock it in the O...

Page 5: ...t drying using a single plenum chamber with full grain column exposure as required for maximum dry ing capacity Field Conversion Converter pack ages are available to permit conversion from Full Heat t...

Page 6: ...ule with two zones 34 ft 14 in 1010 bu 229 bu 521 bu 260 bu 43 2 8 0 12 10 12 6 8 0 8 10 34 12 6 48 9 11 0 11 0 17 2 1 DIDW 60 HP 12 M Btu Hr 8 10 HP 2800 BPH 8 10 HP 2315 BPH 1 3 HP SCR 205A 230V 103...

Page 7: ...ns Top Auger Capacity Bottom Auger 2 Capacity Meter Roll Drive Electrical Load Dryer Only 3 PH 3 Drying Capacity Shelled Corn 4 Dry Cool 20 15 Dry Cool 25 15 Full Heat 20 15 5 Full Heat 25 15 5 C 2130...

Page 8: ...T A B L E 1 3 A U G E R D R I V E D A T A T A B L E 1 4 S C R D R I V E I N F O R M A T I O N 10 136 177 230 232 259 15 204 266 347 347 388 20 272 354 463 463 517 25 340 443 579 579 646 30 408 531 695...

Page 9: ...gested foundation size The dryer is supplied with a standard leg set to support the dryer body at 24 high Optional 36 and 48 high leg sets are available The dryer must be anchored to the foundation wi...

Page 10: ...DO NOT USE A PRESSURE REGULATOR AT THE SUPPLY TANK OPEN LP SHUT OFF VALVES SLOWLY TO PREVENT ACCIDENTAL CLOSING OF EXCESS FLOW VALVES PROPANE SUPPLY TANK RECOMMENDED MINIMUM OF 1 000 GALLONS CONNECTED...

Page 11: ...ls are not sup plied as a standard part of the dryer control panel A signal contact is provided to control a separate auxil iary load conveyor motor starter dedicated to this func tion A All auxiliary...

Page 12: ...6 Size 1 3 HP DC Control Amps Volts 2 2A 230VAC Motor Amps Volts 1 6A 180VDC T A B L E 2 2 E L E C T R I C A L L O A D O V E R L O A D R E L A Y S a n d C I R C U I T B R E A K E R S 20 10 40 25 C 2 1...

Page 13: ...URNER ENABLED light will remain ON as long as a fire is sensed If the flame is lost the red Burner Lockout Light will come on and the FLAME SAFEGUARD con trol must be manually reset to reignite burner...

Page 14: ...int range is 0 250 F C Push RESET to return to plenum temp display A set point should not be in the display If display is inactive for 60 seconds it automatically returns to a plenum temp display The...

Page 15: ...arrive at the correct meter roll speed Also impor tant DO NOT CHANGE THE MANUAL UNLOAD RATE WHILE IN THE AUTO MODE 5 The Moisture Control unit will begin automatically con trolling the meter roll spee...

Page 16: ...es of the fan heater module can be adjusted to balance the amount of cooling air required Opening the louvers wider will reduce the amount of vacuum cooling and increase the drying airflow rate Closin...

Page 17: ...situ ation the reclaimer damper should be FULLY CLOSED and the fresh air louvers readjusted to give the desired grain cooling required C 2100B1 SERIES FULL HEAT DRYERS FRESH AIR LOUVERS The fresh air...

Page 18: ...ide approximately the same REAR OUTER FLOOR PANEL The rear outer floor panel should be removed from C 2100B1 series dryers only when the HR 2100B1 series reclaimer is used to allow air to flow from th...

Page 19: ...utton The green light on the Control Start button should immediately light indi cating the safety circuit and control circuit are ener gized to allow dryer operation 7 Check conveyor motors rotation A...

Page 20: ...djust the linkage rod length on the butterfly valve to obtain a 1 2 to 1 PSI burner pressure and observe the fire through the hole in the center of the rear access door The fire should appear evenly s...

Page 21: ...tion 50 55 from horizon tal Slowly rotate the box clockwise and the dryer should restart at 15 20 before horizontal Readjust fill switch if required See Fig 4 1 for switch position dia gram Position t...

Page 22: ...20...

Page 23: ...sture content until the dryer has been operated for at least the time required to make one grain pass Time min for one grain pass is as follows For dry cool Grain pass Drying Time x 1 For full heat Gr...

Page 24: ...lation of combustible materials Begin by checking two times per day If no signif icant accumulations are found extend the inspection period to once a day Clean any accumulations from the plenum walls...

Page 25: ...e Time Dry Bph Rate Time Dry Bph Rate Time Dry Bph 18 17 83 25 1125 95 21 1286 19 17 67 30 915 77 26 1046 87 23 1177 20 17 57 35 779 65 31 891 74 28 1002 21 17 50 41 680 57 36 777 64 32 874 22 17 44 4...

Page 26: ...Dry Capacity Unload Dry Capacity Unload Dry Capacity in out Rate Time Dry Bph Rate Time Dry Bph Rate Time Dry Bph 15 13 48 28 647 54 25 740 61 22 832 16 13 36 38 488 41 33 558 46 29 627 17 13 29 46 39...

Page 27: ...87 12 112 214 14 99 241 32 15 10 140 171 11 122 196 12 109 220 33 15 9 152 157 10 133 180 11 118 202 34 15 8 165 145 9 144 166 11 128 187 35 15 8 177 135 9 155 154 10 138 174 CORN full heat 190 F 210...

Page 28: ...F 130 F 140 F Unload Dry Capacity Unload Dry Capacity Unload Dry Capacity in out Rate Time Dry Bph Rate Time Dry Bph Rate Time Dry Bph 15 13 48 28 841 54 25 962 61 22 1082 16 13 36 38 634 41 33 725 46...

Page 29: ...4 12 112 279 14 99 314 32 15 10 140 223 11 122 255 12 109 287 33 15 9 152 205 10 133 235 11 118 264 34 15 8 165 190 9 144 217 11 128 244 35 15 8 177 177 9 155 202 10 138 227 CORN full heat 190 F 210 F...

Page 30: ...130 F 140 F Unload Dry Capacity Unload Dry Capacity Unload Dry Capacity in out Rate Time Dry Bph Rate Time Dry Bph Rate Time Dry Bph 15 13 47 28 1099 54 25 1256 61 22 1413 16 13 36 38 828 41 33 947 4...

Page 31: ...59 13 106 295 14 94 332 32 15 10 132 236 12 116 270 13 103 304 33 15 9 144 217 11 126 248 12 112 279 34 15 9 156 201 10 136 230 11 121 258 35 15 8 167 187 9 146 213 10 130 240 CORN full heat 190 F 210...

Page 32: ...130 F 140 F Unload Dry Capacity Unload Dry Capacity Unload Dry Capacity in out Rate Time Dry Bph Rate Time Dry Bph Rate Time Dry Bph 15 13 47 28 1099 54 25 1256 61 22 1413 16 13 36 38 828 41 33 947 4...

Page 33: ...13 104 335 15 93 377 32 15 10 130 268 12 114 306 13 101 345 33 15 10 142 246 11 124 282 12 110 317 34 15 9 153 228 10 134 260 11 119 293 35 15 8 165 212 9 144 242 11 128 272 CORN full heat 190 F 210...

Page 34: ...130 F 140 F Unload Dry Capacity Unload Dry Capacity Unload Dry Capacity in out Rate Time Dry Bph Rate Time Dry Bph Rate Time Dry Bph 15 13 48 28 1228 54 25 1404 61 22 1579 16 13 36 38 926 41 33 1058 4...

Page 35: ...LEVER VALVE MAIN SAFETY SHUTOFF VALVE BURNER MODULATOR ASSEMBLY PRESSURE GAGE WATER TRAP BUTTERFLY VALVE FUEL INLET PRESSURE GAGE TO BURNER 2ND MAIN SAFETY SHUTOFF VALVE NAT GAS ONLY Fig 6 1 C 2100B o...

Page 36: ...34 Fig 6 3 LP vaporizer assembly Fig 6 4 ASC control panel...

Page 37: ...ROLL MONITOR CONDUIT CONNECTS TO BURNER JUNCTION BOX RH SIDE LH SIDE AS SEEN UNCOUPLED TO FAN HEATER MODULE LH GRAIN HI LIMIT SENSOR PLENUM HI LIMIT SENSOR FAN PRESSURE SWITCH TUBE INSIDE SAME CONDUIT...

Page 38: ...WITCH ASSY IGNITION TRANSFORMER IGNITION WIRE FLAME SENSOR WIRE TERM 35 GROUND WIRE GREEN PLENUM HI LIMIT SENSOR TERM 15 8A 300 DEG F RTD PLENUM SENSOR TERM 85 86 RTD GRAIN SENSOR TERM 75 76 TERMINAL...

Page 39: ...everal hours of operation during initial start up Check periodically thereafter Meter roll crossover chain Adjust to provide 1 4 inch total deflection Drive chain Adjust to provide 1 2 inch total defl...

Page 40: ...6 11 SCR meter roll drive SCR drive motor Gearbox drive cover Motor mount adjustment bolt Gearbox Motor mounting bolts Retighten securely after adjusting belt Drive belt Retension belt drive after fir...

Page 41: ...th a gear box that is initially filled with synthetic oil See Section 7 Service for relube recommendations 40 drive chain Adjust to provide 1 4 to 1 2 inch total deflection Oil level plug hidden Maint...

Page 42: ...grain regulators and meter rolls Important Keep inside of dryer clean Do not allow chaff and other cobustible material to accumulate within air plenum cham ber Make certain to turn off and lock out th...

Page 43: ...so be formed if the dryer is allowed to set partially full For example if the left over grain were to get rained or snowed on TO DUMP THE METER ROLL PAN 1 Pull the hitch pin that locks the pan in the...

Page 44: ...grease fittings to allow the fan motor bearing to be relubricated without disassembly Lubricate the fan motor bearings once each year at the beginning of the drying season by applying 1 2 fl oz appro...

Page 45: ...emperatures may be caused by fuel vaporizing before reaching the vaporizer Check for A Improper fuel hookup Should be drawing liquid from tank B Frosted lines fittings or valves Frost indicates a rest...

Page 46: ...erate lower burner for several minutes with a couple of the meter roll access doors left open to thaw grain then reattempt to operate meter rolls TO LOCATE THE JAM To determine which meter roll is jam...

Page 47: ...o obtain 18V DC across the DC motor armature terminals A1 and A2 3 Recheck Max pot setting step 1 and readjust if nec essary Repeat step 2 and readjust Min pot if neces sary Rechecking the Max and Min...

Page 48: ...20V part wind start for C 2175B C 21100 models 48 Fig 8 3 Power circuit 440V 3 phase for all C 2100B models 49 Fig 8 4 Control circuit all models except part wind start versions 50 52 Fig 8 5 Control...

Page 49: ...Fig 8 1 Power circuit 220V 3 PH for C 2130B C 2140B C 2160B only 47 4B0280A TIF...

Page 50: ...48 Fig 8 2 Power cirucit 220V Part wind start for C 2175B C 21100 models only 4B0280C TIF...

Page 51: ...49 Fig 8 3 Power circuit 440V 3 PH for all C 2100B models 4B0280B TIF...

Page 52: ...Fig 8 4 Control circuit all models except part wind start p 1 of 3 50 4B0280D TIF...

Page 53: ...Fig 8 4 Control circuit all models except part wind start p 2 of 3 51 4B0280E TIF...

Page 54: ...circuit all models except part wind start p 3 of 3 52 NOTES 1 NO FIELD CONNECTIONS 63 64 ARE USED IN NEW METER ROLL SYSTEM 2 REMOVE SHIPPING JUMPER AND INSTALL AUXILIARY CONTACTS FROM TAKE AWAY EQUIPM...

Page 55: ...Fig 8 5 Control circuit part wind start models only p 1 of 3 53 4B0280H TIF...

Page 56: ...Fig 8 5 Control circuit part wind start models only p 2 of 3 54 4B0280I TIF...

Page 57: ...ol circuit part wind start models only p 3 of 3 55 NOTES 1 NO FIELD CONNECTIONS 63 64 ARE USED IN NEW METER ROLL SYSTEM 2 REMOVE SHIPPING JUMPER AND INSTALL AUXILIARY CONTACTS FROM TAKE AWAY EQUIPMENT...

Page 58: ...Fig 8 6 Safety circuit portion of control circuit all models 56 4B0280G TIF...

Page 59: ...ve STOP or START switch Also check switch wiring connections 5 1CR RELAY Check for a defective 1CR relay relay base or faulty wiring Control Circuit Not Energized Shutdown Indicator Light ON SHUTDOWN...

Page 60: ...nored in this situation If the Unload Auger switch is OFF the dryer control cir cuit will not be shut down due to a burner lockout The Flame Safeguard control must be manually reset before re ignition...

Page 61: ...load side of contactor 4 Burner control locked out Check for Burner Lockout light Push burner control reset button on the Flame Safeguard Control in the ASC box 5 If power was present in previous step...

Page 62: ...re does not stabilize Check that valve linkage works freely Check that linkage has been adjusted properly see start up and testing section Check for proper pressure regulator adjustment See fuel speci...

Page 63: ...same rate as was used in manual control when first switch to AUTO If not suspect problems with the Auto Range Module Be patient grain drying is a slow process 1 3 hours for a grain pass is not uncomm...

Page 64: ...bin moisture Usually 1 3 points of moisture are removed from the hot grain when aerated This means if 15 grain moisture is ultimately required in storage the target value from the dryer should be 16 1...

Page 65: ......

Page 66: ...2 17 00 Division of ffi Corporation 5900 Elmwood Ave Indianapolis IN 46203 1999 1997 ffi Corporation Printed in USA...

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