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65

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ENGINE OIL

 PAY ATTENTION TO THE FOLLOWING!

The gear oil is:

harmful  by  inhalation,  if  swallowed  or  in

contact with skin, with possible serious con-

sequences;

-  irritating to skin;

-  harmful for the environment.

To be avoided:

-  contact with skin;

-  inhalation of vapours;

-  ingestion;

-  release to the environment;

-  exposure to air.

If swallowed do 

NOT induce vomiting but seek

medical  advice  immediately  (first  aid  post),

indicating  the  cause  and  how  the  accident  oc-

curred.

After  contact  with  skin,  wash  the  affected  part

immediately with soap and water, repeating the

operation until there are no more residues.

In  case  of  contact  with  eyes  or  ears,  rinse  the

affected parts immediately with plenty of water

and  seek  medical  advice  immediately  (first  aid

post), indicating the cause and how the accident

occurred.

After contact with clothes, remove contaminated

articles  and  wash  immediately  with  plenty  of

water  and  soap.  Substitute  the  contaminated

clothes, which must be cleaned appropriately as

soon as possible.

If gear oil is accidentally spilt on the floor or in

other areas, clean the contaminated area.

Always wear latex gloves to protect hands when

carrying out maintenance.

Always close the gear oil cap properly after every

topping up.

KEEP OUT OF REACH OF CHILDREN.

DISPOSE  OF  THE  OIL  AT  A  SPECIAL  WASTE 

COLLECTION POINT.

The used gear oil must be put in a sealed con-

tainer and taken to the nearest service station or

to  a  waste  oil  collection  point  where  it  will  be

disposed of correctly.

CHECKING THE GEAR OIL LEVEL

The  vehicle  must  be  placed  on  firm  and  level

ground so that measurements are correct.

The  level  must  be  controlled  with  the  engine

cold. If the vehicle has just been used, it is advis-

able to wait at least ten minutes for the engine

to cool so that the oil circulating in the crankcase

settles and cools.

It  is  advisable  to  wear  a  pair  of  gloves  for  this

operation.

Place  the  motorcycle  upright  with  both  wheels

resting on the ground.

NOTE:

 do not check the oil level with the motor-

cycle resting on its stand.

Remove  the  control  screw  (1)  located  in  the

right-hand part of the crankcase; the oil level is

correct when it does not exceed the bottom lip

of the hole.

NOTE

:

 the level must never exceed the bottom lip

of the hole or be below the same. In the first case

the excess oil would leak out and in the second

case the engine could be severely damaged.

Top up if necessary.

TOPPING UP

For the type of gear oil to be used, see page 135

(LUBRICANTS) under: Gear oil.

-  Unscrew and remove the filler cap (2).

Pour in a small amount of oil and wait ap-

prox. one minute for the oil to flow uniformly

inside the crankcase.

Repeat  topping  up  with  small  amounts  of

oil and check that the correct level has been

reached.

When the level is correct, screw the cap (2)

back on and the level control screw (1).

Summary of Contents for Fantic 50 Series

Page 1: ......

Page 2: ...id the contact with body parts clothes inflammable materials WARNING If necessary consult a FANTIC MOTOR dealer The technical information and specifications for maintenance contained in this handbook...

Page 3: ...Running in rules 60 Use procedures 60 Starting 60 Starting off 61 Using the gears 62 Stopping 62 Maintenance 62 Periodic maintenance chart 63 Engine oil 65 Tyre inflation pressure tyre change 67 Clutc...

Page 4: ...d al ways use original spare parts IDENTIFICATION VEHICLE IDENTIFICATION NUMBER V I N FANTIC MOTOR vehicles have a vehicle identi fication number V I N visible on the steering head tube When requestin...

Page 5: ...al and local laws and regulations regarding vehicle equipment In particular technical modifications designed to increase performance or alter the original characteristics of the vehicle must be avoide...

Page 6: ...read etc The vehicle should always be kept in perfect condition checking that the fuel brake fluid and coolant are always within the recommended lev els Only use specific lubricants and fuels of the...

Page 7: ...fect steering and it is therefore advisable to keep the luggage on the vehicle s centre of gravity if possible so that the weight is evenly and well distributed Ensure that the load is firmly secured...

Page 8: ...tart device or choke 5 Clutch control lever 6 Fuel filler cap 7 Fuel tank 8 Engine idling speed adjusting screw 9 Auto Mixer oil reservoir filler cap 10 Auto Mixer oil reservoir 11 Air filter 12 Steer...

Page 9: ...rol 21 Front brake lever 22 Front brake fluid tank 23 Coolant radiator cap 24 Coolant radiator 25 Rear brake fluid tank 26 Kick starter 27 Right footpeg 28 Gear oil drain plug 29 Rear brake pedal 30 G...

Page 10: ...en ODO Trip A B Total Hour Meter and Hour meter A B Press and hold the Adjust botton for 3 seconds in Trip A B screen to reset Press and hold the Adjust botton for 3 seconds in Hour meter A B screen t...

Page 11: ...Adjust button to switch from total hour meter to hour meter A Hold pressing the Adjust button for 3 seconds to reset the hour meter A Press the Adjust button to switch from hour meter A to hour meter...

Page 12: ...int selling for changing different size tire Press the Adjust button to enter the tire circumference setting Press the Adjust button to enter the tire circumference setting In this example the tire ci...

Page 13: ...igit of Minute Press the Adjust button to enter the minute setting Press the Select button to choose the minute you want to set In this example we change the setting to 14 05 NOTE Setting range 0 59 m...

Page 14: ...le the vehicle is running To lock the steering put the vehicle on the stand and then turn the handlebar fully to the right Turn the lock cover upwards Insert the key into the lock turn counter clock w...

Page 15: ...and smooth Gear oil correct level see relative table under MAINTENANCE Wheels and tyres tyre pressure see relative table under MAINTENANCE tyre tread for wear general state of tyres and wheels the tre...

Page 16: ...orrect operation of the oil indicator light mixing oil level mixer oil reservoir cap closure for any leaks along the mixing oil circuit mixer oil reservoir coolant pipes Coolant correct level for any...

Page 17: ...OUTES When riding along mountain roads take care not to force the engine brakes and suspensions The vehicle is more suited to travelling along wind ing and moderately hilly roads where the en gine bra...

Page 18: ...The vehicle is fitted with a cold start device or choke It is controlled either by a lever located above the clutch lever on the left of the handle bar or by a button on the carburettor Starting by bu...

Page 19: ...erwise reassem ble units that have been disassembled by pro ceeding in the reverse order to the disassembly operations The user can normally carry out routine mainte nance work even though specific to...

Page 20: ...63 ENGLISH...

Page 21: ...months Once every 8000 km 5000 mi o 24 months once every 2 years once every 2 years once every 12000 km 7500 mi after the first 8000 km 5000 mi once every16000 km 10000 mi once every 4 years once ever...

Page 22: ...ASTE COLLECTION POINT The used gear oil must be put in a sealed con tainer and taken to the nearest service station or to a waste oil collection point where it will be disposed of correctly CHECKING T...

Page 23: ...l ing washer be replaced every 12000 km or every time the gear oil is changed Close the drain plug 3 Torque wrench setting for drain plug 4 15 Nm 1 5 kgm Pour 750 cm of gear oil into the filling hole...

Page 24: ...tyre pressure will be insufficient NOTE if possible always use the same pressure gauge to check the pressure so as not to risk wrong values caused by the variability between different gauges If you no...

Page 25: ...sively and delays in transferring movement to the rear wheel the clutch binds and therefore slips Adjustment is made using the adjusting screw 1 located on the clutch connection to the han dlebar ADJU...

Page 26: ...h clothes remove contaminated articles and wash immediately with plenty of water and soap Change the dirty clothes which must be washed as soon as possible Avoid fuel spilling or overflowing from the...

Page 27: ...oir if it comes into contact with overheat ed engine parts it could cause a fire If mixing oil is accidentally spilt clean the affect ed area thoroughly making sure that it is com pletely dry before s...

Page 28: ...es remove contaminated articles and wash immediately with plenty of water and soap Change the dirty clothes which must be washed as soon as possible If brake fluid is accidentally spilt clean the af f...

Page 29: ...he brak ing system for leaks in the event of malfunc tion consult a FANTIC MOTOR Dealer REAR BRAKE The brake fluid tank for the rear disk brake is lo cated on the right hand side of the vehicle It is...

Page 30: ...of pad wear Position the vehicle on the stand Both the front and the rear brake calipers are fit ted with two brake pads Makeavisualinspectionbetweendiskandpads look ing upwards toward the caliper piv...

Page 31: ...TOR to satisfy ideal riding conditions rider only weight ap prox 75 kg REAR WHEEL SUSPENSION For maintenance intervals see page 63 PERI ODIC MAINTENANCE CHARTS under Rear shock absorber The rear wheel...

Page 32: ...is naturally standard This setting may however be changed according to personal preferences and to the type of road surface Adjustment is not complicated but if you are not sure of correct procedures...

Page 33: ...linkage to the rear fork ADJUSTMENT OF DAMPER SPRING PRELOAD The basic setting of the suspension is done by FANTIC MOTOR If different use is required the setting may be customised according to the typ...

Page 34: ...n sprocket and ring gear in the lower section of the chain is approx 40 mm Shift the vehicle forward to check the up and down movement of the chain also in other positions the slack must remain consta...

Page 35: ...hain slider 7 LUBRICATION AND CLEANING The chain should always be kept well lubricat ed and must be cleaned especially after having been off road with mud or sand Whenever there are dry or rusted part...

Page 36: ...iately with plenty of water and soap Change the dirty clothes which must be washed as soon as possible Avoid coolant spilling or overflowing from the tank if it comes into contact with overheated engi...

Page 37: ...cap if the coolant level is visible and fully covers the plates then it is in the condition of fill level If this level has not been reached the coolant must be topped up Take great care when adding...

Page 38: ...adjusting device 3 to reset the rec ommended value After adjustment Manually lock rotation of the adjusting de vice 3 and tighten the ring nut 2 Check the no load stroke A If the outcome is positive...

Page 39: ...the recommended type see page 85 SPECIFICATIONS otherwise en gine performance and life could be adversely affected CHANGING THE HEADLAMP BULB The headlamp houses a position light bulb a dipped full b...

Page 40: ...used to melt snow and ice Roads or areas where there are industrial dusts or patches of tar Sporting use and off road riding Presence on the vehicle body of dead in sects bird droppings etc It is advi...

Page 41: ...ng lock radiator fins fuel filler cap and other caps or plugs lamps electrical connections decals Do not use alcohol petrol or solvents to clean plastic or rubber parts or the saddle NOTE to clean the...

Page 42: ...ntershaft Cooling liquid cooling system by pump liquid cooling system by pump liquid cooling system by pump liquid cooling system by pump Bore Stroke 40 3 39 0 40 3 39 0 40 3 39 0 40 3 39 0 Displaceme...

Page 43: ...icant table 750 cc see lubricant table Primary transmission Spiral bevel gear Ratio 1 3 55 Z 20 71 Spiral bevel gear Ratio 1 3 55 Z 20 71 Spiral bevel gear Ratio 1 3 55 Z 20 71 Spiral bevel gear Ratio...

Page 44: ...r 21x1 6 rear 18x1 85 In aluminium alloy with tangential spokes fr 21x1 6 rear 18x1 85 In aluminium alloy with tangential spokes fr 17x2 5 rear 17x3 5 Front tyre pressure 80 90x21 road 1 6 bar off roa...

Page 45: ...88 NOTES...

Page 46: ...eins Livello dell olio del miscelatore Mixer oil level Niveau de l huile du m langeur Funzionamento di tutte le luci Correct operation of all lights Fonctionnement de toutes les lumi res Pressione e c...

Page 47: ...s API SG JASO T903 2006 MA SAE 10w40 Olio per miscelatore Mixer oil M langeur Olio 2 tempi per miscelatori separati 2 stroke oil for separate mixers Huile 2 temps pour m langeurs s par s Usare solo ol...

Page 48: ...e organica Antifreeze liquid based on ethylene glycol with organic additives Liquide antigel base d thyl ne glycol avec des additifs organiques Non diluire con acqua Do not dilute with water Ne pas di...

Page 49: ...TIONS Olio freni Brake oil Huile de frein Fluido freni Dot 4 o 5 1 Brake Fluid Dot 4 or 5 1 Liquide de frein Dot 4 ou 5 1 Pulitore per contatti elettrici Cleaner for electrical contacts Nettoyant pour...

Page 50: ...te for carter and engine covers coupling P te pour le couplage du carter et la couverture du moteur Three bond no 1215 Bloccante di sicurezza serraggi medi Blocking medium tightening security Blocage...

Page 51: ...king protective lubricant Lubrifiant protecteur de d blocage Lubrificante antiattrito per serraggi a coppia delle viti Antifriction lubricant for tightening torque of the screws Lubrifiant Antifrictio...

Page 52: ...White vaseline grease Graisse de vaseline blanche Lavaggio veicolo Vehicle wash Lavage de v hicule Acqua a bassa pressione e temperatura ambiente e sapone liquido neutro ecologico Low pressure water a...

Page 53: ...pianto freno External cleaning of the brake system Nettoyage externe du syst me de freinage Detergente spray disc brake cleaner Spray cleaner disc brake cleaner Nettoyant de frein disque Per dischi e...

Page 54: ...WWW FANTICMOTOR IT FANTIC MOTOR S R L VIA TARANTELLI 7 31030 DOSSON DI CASIER TV ITALY WWW FANTICMOTOR IT INFO FANTICMOTOR IT CODE 04985005...

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