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66

CHANGING THE OIL

The oil should be changed when the engine is

warm (to facilitate drainage), proceeding as de-

scribed below.

-  Place the vehicle on firm and level ground.

Keep  the  vehicle  upright  with  both  wheels

resting on the ground.

Place  a  container  with  a  capacity  of  over

1000 cm3 under the drain plug (3).

Unscrew and remove the drain plug (3) and

the filler cap (2).

Let the oil flow out and then drip for a few

minutes into the container.

Remove any metal residues attached to the

magnet on the drain plug.

Check  and  if  necessary  replace  the  sealing

washer on the drain plug.

It is recommended that the drain plug seal-

ing washer be replaced every 12000 km (or 

every time the gear oil is changed).

-  Close the drain plug (3).

 

Torque  wrench  setting  for  drain  plug  (4):

15 Nm (1.5 kgm).

Pour 750 cm  of gear oil into the filling hole

(2), see page 135 (LUBRICANTS).

-  Refit the filler cap (2).

Start  the  vehicle,  see  page  60  (STARTING)

and let it idle for a short period to allow the

gear oil to circulate.

-  Check the oil level and top up if necessary.

 

CAUTION:

 

Close the 

fi

ller cap and drain plug well

and make sure there is no oil leak.

 

Wipe away any drops or smears of oil

left from putting in the oil.

Periodically check for leaks around the

gasket of the crankcase cover.

Do not use the vehicle if the lubricant

level is insuf

fi

cient or the lubricant is

dirty since this would accelerate wear

and tear of the moving parts and could

lead to irreparable damage.

3

Summary of Contents for Fantic 50 Series

Page 1: ......

Page 2: ...id the contact with body parts clothes inflammable materials WARNING If necessary consult a FANTIC MOTOR dealer The technical information and specifications for maintenance contained in this handbook...

Page 3: ...Running in rules 60 Use procedures 60 Starting 60 Starting off 61 Using the gears 62 Stopping 62 Maintenance 62 Periodic maintenance chart 63 Engine oil 65 Tyre inflation pressure tyre change 67 Clutc...

Page 4: ...d al ways use original spare parts IDENTIFICATION VEHICLE IDENTIFICATION NUMBER V I N FANTIC MOTOR vehicles have a vehicle identi fication number V I N visible on the steering head tube When requestin...

Page 5: ...al and local laws and regulations regarding vehicle equipment In particular technical modifications designed to increase performance or alter the original characteristics of the vehicle must be avoide...

Page 6: ...read etc The vehicle should always be kept in perfect condition checking that the fuel brake fluid and coolant are always within the recommended lev els Only use specific lubricants and fuels of the...

Page 7: ...fect steering and it is therefore advisable to keep the luggage on the vehicle s centre of gravity if possible so that the weight is evenly and well distributed Ensure that the load is firmly secured...

Page 8: ...tart device or choke 5 Clutch control lever 6 Fuel filler cap 7 Fuel tank 8 Engine idling speed adjusting screw 9 Auto Mixer oil reservoir filler cap 10 Auto Mixer oil reservoir 11 Air filter 12 Steer...

Page 9: ...rol 21 Front brake lever 22 Front brake fluid tank 23 Coolant radiator cap 24 Coolant radiator 25 Rear brake fluid tank 26 Kick starter 27 Right footpeg 28 Gear oil drain plug 29 Rear brake pedal 30 G...

Page 10: ...en ODO Trip A B Total Hour Meter and Hour meter A B Press and hold the Adjust botton for 3 seconds in Trip A B screen to reset Press and hold the Adjust botton for 3 seconds in Hour meter A B screen t...

Page 11: ...Adjust button to switch from total hour meter to hour meter A Hold pressing the Adjust button for 3 seconds to reset the hour meter A Press the Adjust button to switch from hour meter A to hour meter...

Page 12: ...int selling for changing different size tire Press the Adjust button to enter the tire circumference setting Press the Adjust button to enter the tire circumference setting In this example the tire ci...

Page 13: ...igit of Minute Press the Adjust button to enter the minute setting Press the Select button to choose the minute you want to set In this example we change the setting to 14 05 NOTE Setting range 0 59 m...

Page 14: ...le the vehicle is running To lock the steering put the vehicle on the stand and then turn the handlebar fully to the right Turn the lock cover upwards Insert the key into the lock turn counter clock w...

Page 15: ...and smooth Gear oil correct level see relative table under MAINTENANCE Wheels and tyres tyre pressure see relative table under MAINTENANCE tyre tread for wear general state of tyres and wheels the tre...

Page 16: ...orrect operation of the oil indicator light mixing oil level mixer oil reservoir cap closure for any leaks along the mixing oil circuit mixer oil reservoir coolant pipes Coolant correct level for any...

Page 17: ...OUTES When riding along mountain roads take care not to force the engine brakes and suspensions The vehicle is more suited to travelling along wind ing and moderately hilly roads where the en gine bra...

Page 18: ...The vehicle is fitted with a cold start device or choke It is controlled either by a lever located above the clutch lever on the left of the handle bar or by a button on the carburettor Starting by bu...

Page 19: ...erwise reassem ble units that have been disassembled by pro ceeding in the reverse order to the disassembly operations The user can normally carry out routine mainte nance work even though specific to...

Page 20: ...63 ENGLISH...

Page 21: ...months Once every 8000 km 5000 mi o 24 months once every 2 years once every 2 years once every 12000 km 7500 mi after the first 8000 km 5000 mi once every16000 km 10000 mi once every 4 years once ever...

Page 22: ...ASTE COLLECTION POINT The used gear oil must be put in a sealed con tainer and taken to the nearest service station or to a waste oil collection point where it will be disposed of correctly CHECKING T...

Page 23: ...l ing washer be replaced every 12000 km or every time the gear oil is changed Close the drain plug 3 Torque wrench setting for drain plug 4 15 Nm 1 5 kgm Pour 750 cm of gear oil into the filling hole...

Page 24: ...tyre pressure will be insufficient NOTE if possible always use the same pressure gauge to check the pressure so as not to risk wrong values caused by the variability between different gauges If you no...

Page 25: ...sively and delays in transferring movement to the rear wheel the clutch binds and therefore slips Adjustment is made using the adjusting screw 1 located on the clutch connection to the han dlebar ADJU...

Page 26: ...h clothes remove contaminated articles and wash immediately with plenty of water and soap Change the dirty clothes which must be washed as soon as possible Avoid fuel spilling or overflowing from the...

Page 27: ...oir if it comes into contact with overheat ed engine parts it could cause a fire If mixing oil is accidentally spilt clean the affect ed area thoroughly making sure that it is com pletely dry before s...

Page 28: ...es remove contaminated articles and wash immediately with plenty of water and soap Change the dirty clothes which must be washed as soon as possible If brake fluid is accidentally spilt clean the af f...

Page 29: ...he brak ing system for leaks in the event of malfunc tion consult a FANTIC MOTOR Dealer REAR BRAKE The brake fluid tank for the rear disk brake is lo cated on the right hand side of the vehicle It is...

Page 30: ...of pad wear Position the vehicle on the stand Both the front and the rear brake calipers are fit ted with two brake pads Makeavisualinspectionbetweendiskandpads look ing upwards toward the caliper piv...

Page 31: ...TOR to satisfy ideal riding conditions rider only weight ap prox 75 kg REAR WHEEL SUSPENSION For maintenance intervals see page 63 PERI ODIC MAINTENANCE CHARTS under Rear shock absorber The rear wheel...

Page 32: ...is naturally standard This setting may however be changed according to personal preferences and to the type of road surface Adjustment is not complicated but if you are not sure of correct procedures...

Page 33: ...linkage to the rear fork ADJUSTMENT OF DAMPER SPRING PRELOAD The basic setting of the suspension is done by FANTIC MOTOR If different use is required the setting may be customised according to the typ...

Page 34: ...n sprocket and ring gear in the lower section of the chain is approx 40 mm Shift the vehicle forward to check the up and down movement of the chain also in other positions the slack must remain consta...

Page 35: ...hain slider 7 LUBRICATION AND CLEANING The chain should always be kept well lubricat ed and must be cleaned especially after having been off road with mud or sand Whenever there are dry or rusted part...

Page 36: ...iately with plenty of water and soap Change the dirty clothes which must be washed as soon as possible Avoid coolant spilling or overflowing from the tank if it comes into contact with overheated engi...

Page 37: ...cap if the coolant level is visible and fully covers the plates then it is in the condition of fill level If this level has not been reached the coolant must be topped up Take great care when adding...

Page 38: ...adjusting device 3 to reset the rec ommended value After adjustment Manually lock rotation of the adjusting de vice 3 and tighten the ring nut 2 Check the no load stroke A If the outcome is positive...

Page 39: ...the recommended type see page 85 SPECIFICATIONS otherwise en gine performance and life could be adversely affected CHANGING THE HEADLAMP BULB The headlamp houses a position light bulb a dipped full b...

Page 40: ...used to melt snow and ice Roads or areas where there are industrial dusts or patches of tar Sporting use and off road riding Presence on the vehicle body of dead in sects bird droppings etc It is advi...

Page 41: ...ng lock radiator fins fuel filler cap and other caps or plugs lamps electrical connections decals Do not use alcohol petrol or solvents to clean plastic or rubber parts or the saddle NOTE to clean the...

Page 42: ...ntershaft Cooling liquid cooling system by pump liquid cooling system by pump liquid cooling system by pump liquid cooling system by pump Bore Stroke 40 3 39 0 40 3 39 0 40 3 39 0 40 3 39 0 Displaceme...

Page 43: ...icant table 750 cc see lubricant table Primary transmission Spiral bevel gear Ratio 1 3 55 Z 20 71 Spiral bevel gear Ratio 1 3 55 Z 20 71 Spiral bevel gear Ratio 1 3 55 Z 20 71 Spiral bevel gear Ratio...

Page 44: ...r 21x1 6 rear 18x1 85 In aluminium alloy with tangential spokes fr 21x1 6 rear 18x1 85 In aluminium alloy with tangential spokes fr 17x2 5 rear 17x3 5 Front tyre pressure 80 90x21 road 1 6 bar off roa...

Page 45: ...88 NOTES...

Page 46: ...eins Livello dell olio del miscelatore Mixer oil level Niveau de l huile du m langeur Funzionamento di tutte le luci Correct operation of all lights Fonctionnement de toutes les lumi res Pressione e c...

Page 47: ...s API SG JASO T903 2006 MA SAE 10w40 Olio per miscelatore Mixer oil M langeur Olio 2 tempi per miscelatori separati 2 stroke oil for separate mixers Huile 2 temps pour m langeurs s par s Usare solo ol...

Page 48: ...e organica Antifreeze liquid based on ethylene glycol with organic additives Liquide antigel base d thyl ne glycol avec des additifs organiques Non diluire con acqua Do not dilute with water Ne pas di...

Page 49: ...TIONS Olio freni Brake oil Huile de frein Fluido freni Dot 4 o 5 1 Brake Fluid Dot 4 or 5 1 Liquide de frein Dot 4 ou 5 1 Pulitore per contatti elettrici Cleaner for electrical contacts Nettoyant pour...

Page 50: ...te for carter and engine covers coupling P te pour le couplage du carter et la couverture du moteur Three bond no 1215 Bloccante di sicurezza serraggi medi Blocking medium tightening security Blocage...

Page 51: ...king protective lubricant Lubrifiant protecteur de d blocage Lubrificante antiattrito per serraggi a coppia delle viti Antifriction lubricant for tightening torque of the screws Lubrifiant Antifrictio...

Page 52: ...White vaseline grease Graisse de vaseline blanche Lavaggio veicolo Vehicle wash Lavage de v hicule Acqua a bassa pressione e temperatura ambiente e sapone liquido neutro ecologico Low pressure water a...

Page 53: ...pianto freno External cleaning of the brake system Nettoyage externe du syst me de freinage Detergente spray disc brake cleaner Spray cleaner disc brake cleaner Nettoyant de frein disque Per dischi e...

Page 54: ...WWW FANTICMOTOR IT FANTIC MOTOR S R L VIA TARANTELLI 7 31030 DOSSON DI CASIER TV ITALY WWW FANTICMOTOR IT INFO FANTICMOTOR IT CODE 04985005...

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