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Shenzhen Hpmont Technology Co., Ltd.

Chapter 1 Safety Information and Precautions

MONT72 Series User Manual V1.0

- 5 -

Drive controller consumable replacement

Drive controller consumables mainly include cooling fans and filter electrolytic capacitors. Their service
life is closely related to the environment and maintenance conditions. Users can set the replacement
period according to the running time.

Consumables

Cooling fan

Filter electrolytic capacitor

Life time

60,000 hours

50,000 hours

Possible causes of

damage

Bearing wear, blade aging

Ambient temperature is high, frequent load
jumps cause pulsating current to increase,
electrolyte aging

Discrimination

standard

When the drive controller is powered off,
check whether there are cracks in the fan
blades, etc. When the drive controller is
energized, check whether the fan is running
normally, whether there is abnormal
vibration, noise, etc.

Is the drive controller often overcurrent
when it is running with load? Overvoltage
and other faults; Whether there is liquid
leakage, whether the safety valve has
protruded, determination of electrostatic
capacitance, determination of insulation
resistance

Scrap treatment

When scrapping, please note:

•

An electrolytic capacitor inside the drive controller may cause an explosion when it is incinerated.

•

Toxic gases are produced when plastic parts are incinerated.

•

Please treat as industrial waste.

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Summary of Contents for MONT72 Series

Page 1: ...V1 0 2018 09 MONT72 Series Elevator Controller User Manual MONT72 Series Elevator Controller ...

Page 2: ...ot use this product until you have fully understood safety precautions Note Preserve this Manual for future use If you need the User Manual due to damage loss or other reasons please contact the regional distributor of our company or directly contact our company Technical Service Center If you still have some problems during use please contact our company Technical Service Center Due to product up...

Page 3: ...Version and Revision Records Version time 2018 9 Version V1 0 Chapter Content V1 0 issue ...

Page 4: ...nstallation Direction and Space Requirements 14 Chapter 4 Electrical Installation 15 4 1 Precautions 15 4 2 Peripheral Accessories Selection 15 4 2 1 Wiring Specifications of Input and Output 15 4 2 2 Power Terminal Lug 17 4 3 Power Terminals andWiring 17 4 3 1 Power Terminal Description 18 4 3 2 Power Terminal Wiring 19 4 4 Control Board 20 4 4 1 Indicators and Jumper Description 20 4 4 2 Control...

Page 5: ...d 37 5 2 1 Display Description 37 5 2 2 Four layer Menu Description 39 5 2 3 Example for Keypad 40 5 3 Phone APP 43 Chapter 6 Function Introduction 45 6 1 Group D Display Parameters 46 6 1 1 D00 System Status Parameters 46 6 1 2 D01 Drive Status Parameters 46 6 1 3 D02 Analogue Status Display Parameters 47 6 1 4 D03 Running Status Parameters 48 6 1 5 D04 Encoder Status Parameters 48 6 2 Group F Ge...

Page 6: ...rs 67 6 2 18 F18 PWM Parameters 69 6 3 Y Group Manufacturer Function Parameters 70 6 4 U Group Application Macro Parameters 70 Chapter 7 Elevator Application Guidance 73 7 1 Basic Commissioning Procedures 73 7 1 1 Set Basic Parameters 73 7 1 2 Motor Auto tuning 73 7 1 3 Inspection Running 75 7 1 4 High Speed Running 75 7 1 5 Leveling Accuracy Adjustment 76 7 2 Terminal MS Run Application 78 7 3 Te...

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Page 8: ...llation A Parameters 7 Elevator Application Guidance 8 Troubleshooting and Maintenance 1 Safety Information and Precautions 2 Product Information 3 Mechanical Installation 6 Function Introduction 5 Operation Instructions ...

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Page 10: ... mechanical devices At long time low speed running provide periodical lubrication maintenance for the mechanical devices such as gear box and geared motor etc to make sure the drive results meet the site need Start and stop MONT72 User should use the control terminal to start and stop MONT72 It is strictly forbidden to use contactor or other switches on the input side of MONT72 to start and stop d...

Page 11: ... suitable voltage regulation device to change the voltage Capacitor energy storage When the AC power supply is cut off capacitor of MONT72 sustains deadly power for a while So to disassemble MONT72 that is powered please cut off the AC power supply for more than 10 minutes confirm the internal charge indicator is off and the voltage between and of the main circuit terminals is below 36V Generally ...

Page 12: ... are fastened During the use of the drive controller the internal dust of the drive should be cleaned regularly Check the internal fastening screws to make sure there is no looseness MONT72 can only be maintained by qualified and trained professionals Maintenance personnel must remove the metal jewelry before maintenance Maintenance must use clothing and tools that meet the insulation requirements...

Page 13: ...and ensure long term high performance and stable operation of the equipment The inspection contents are as follows The control terminal is not loosened If it is loose it can be tightened with a suitable torque The power terminals are in firm contact and there are no signs of overheating at the copper bars or cable connections Power cable control cable for damage especially for the skin that is in ...

Page 14: ...use pulsating current to increase electrolyte aging Discrimination standard When the drive controller is powered off check whether there are cracks in the fan blades etc When the drive controller is energized check whether the fan is running normally whether there is abnormal vibration noise etc Is the drive controller often overcurrent when it is running with load Overvoltage and other faults Whe...

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Page 16: ...duct series Motor power 200 240V 2 380 460V 4 Elevator dedicated controller Phases Single phase power input S Single three phases compatible power input D Three phases power input T Voltage Product model Motor Input date Output date Software version Bar code MODEL MT72 4T5P5 5 5kW POWER 3PH 380 460V 15A 50 60Hz INPUT 8 5kVA 0 460V 13A 0 100Hz OUTPUT 1 00 Version 2 ...

Page 17: ...ed torque 0Hz Torque control accuracy 5 Special feature Multiple sets of parameters upload and download function 2 sets of parameters can be uploaded to the keypad backup function Programmable input and output interface Input terminal function can be edited output terminal function can be edited Protective function Power on safety self test Power on peripherals security checks eliminate safety haz...

Page 18: ...on in output current per 1 C Storage ambient temperature 40 70 C Place of use Indoor free from direct sunlight no dust corrosive gases flammable gases oil mist water vapor dripping or salt etc Altitude Less than 1000 meters more than 1000 meters need to be derated Humidity Less than 95 RH anhydrous beads condensation Vibration resistant 2 9Hz when 3 5m s2 9 200Hz when 10m s2 IEC60721 3 3 Protectio...

Page 19: ...e before is for single phase model value after is for three phase model Three phase 200 240V 50 60Hz FA MT72 2T3P7 3 7 5 9 19 17 FB MT72 2T5P5 5 5 8 5 29 27 FB MT72 2T7P5 7 5 11 35 33 FD MT72 2T011 11 16 47 45 FD MT72 2T015 15 21 62 55 FD MT72 2T018 18 5 24 77 70 FE MT72 2T022 22 30 92 80 FE MT72 2T030 30 39 113 110 Three phase 380 460V 50 60Hz FA MT72 4T2P2 2 2 3 4 7 3 5 1 FA MT72 4T3P7 3 7 5 9 1...

Page 20: ...D 290 555 235 541 5 218 6 5 17 7 FE 380 598 5 260 576 282 10 46 6 FF 260 440 230 420 403 8 20 8 2 6 Resistor Selection The braking resistor selection is shown in Table 2 2 For the braking resistor wiring see section 4 3 2 Power Terminal Wiring Table 2 2 Brake resistor selection recommendation table Model Motor kW Brake resistor Ω Brake resistor power kW Min Max Recommendation Syn Asyn Single phase...

Page 21: ...2P2 2 2 56 210 100 1 1 MT72 4T3P7 3 7 56 144 80 1 6 1 2 MT72 4T5P5 5 5 56 100 70 2 1 6 MT72 4T7P5 7 5 56 72 64 3 2 2 MT72 4T011 11 34 48 40 4 3 2 MT72 4T015 15 34 41 36 5 4 MT72 4T018 18 5 17 31 24 6 4 5 MT72 4T022 22 17 27 20 8 6 4 MT72 4T030 MT72 4T030 SM 30 11 20 15 10 8 MT72 4T037 MT72 4T037 SM 37 10 16 12 12 10 MT72 4T045 45 7 10 9 18 15 MT72 4T055 55 5 8 8 22 18 Note It is recommended to sel...

Page 22: ... requirements Do not install at the direct sunlight moisture water droplet location Do not install at flammable explosive corrosive gas and liquid location Do not install at oily dust fiber and metal powder location Be vertical installed on fire retardant material with a strong support Make sure adequate cooling space for MONT72 so as to keep ambient temperature between 10 40 C The installation ba...

Page 23: ...ual V1 0 3 3 Installation Direction and Space Requirements To achieve good cooling efficiency install MONT72 perpendicularly and always provide the following space to allow normal heat dissipation The requirements on mounting space and clearance are shown on the right the unit is mm 50 50 30 30 ...

Page 24: ... short circuiting Do not do dielectric strength test on MONT72 For MONT72 with more than 2 year s storage please use regulator to power it slowly Do wiring connection of the braking resistor or the braking unit according to the wiring figure Make sure the terminals are fixed tightly Do not connect the AC supply cable to the output terminals U V W of MONT72 Do not connect the phase shifting capacit...

Page 25: ...0 16 1 FD 1 Value before is for single phase model value after is for three phase model Three phase 200 240V 50 60Hz MT72 2T3P7 40 32 6 4 2 5 FA MT72 2T5P5 63 40 10 10 2 5 FB MT72 2T7P5 63 40 16 10 2 5 FB MT72 2T011 100 63 25 16 16 FD MT72 2T015 125 100 35 25 16 FD MT72 2T018 160 100 35 35 16 FD MT72 2T022 200 125 35 35 16 FE MT72 2T030 200 125 50 50 25 FE Three phase 380 460V 50 60Hz MT72 4T2P2 1...

Page 26: ...ake the round terminal as an example Table 4 3 Selection of power terminal lug Size FA FB FC FD FF FE Screw size M4 M5 M6 M8 Tightening torque N M 1 2 1 5 2 5 3 0 4 0 5 0 9 0 10 0 Max outer diameter of lug d mm 9 9 12 15 5 24 4 3 Power Terminals and Wiring The bare metal part of the power terminal wiring must be wrapped with insulating tape Check that the AC input supply voltage matches the rated ...

Page 27: ...ected to the ground FB FD FE L1 L2 L3 Three phase AC power input terminal U V W MONT72 output terminal connected to three phase AC motor P1 External DC reactor factory shorted DC power input terminal DC input terminal of the energy feedback unit BR Connect the brake resistor PE Ground terminal connected to the ground FC FF L1 L2 L3 Three phase AC power input terminal U V W MONT72 output terminal c...

Page 28: ...ions of Input and Output page 15 For the selection of braking resistor see section 2 6 Resistor Selection page 11 Table 4 5 Power terminal wiring FA FB FD FE FC FF Note Single phase input models can connect single phase input power to any two phases of L1 L2 L3 L1 L2 L3 BR U V W PE Brake resistor Power grounding Optional EMI filter Optional AC reactor City power supply MCCB Contactor L1 L2 L3 BR U...

Page 29: ...SELV voltage level of the external device is not changed It is forbidden to connect the control terminal other than the relay terminal to the AC 220V voltage signal Figure 4 1 MCB terminals 4 4 1 Indicators and Jumper Description Table 4 6 Indicators and jumper description Indicators and jumper Description RUN indicator Green Normal always on Running flashing period 0 6s J1 jumper Digital input te...

Page 30: ...COM when using DO2 CME Digital output Y1 CM1 Y2 CM2 Y3 CM3 Relay 1 3 output Y1 Y3 Normally open relay output Contact capacity 250VAC 3A or 30VDC 3A RA RB RC Relay 4 output Y4 RB RC normally closed RA RC normally open Programmable output contact capacity 250VAC 5A or 30VDC 5A CN12 Bluetooth connection External Bluetooth module debugging through mobile APP 4 4 3 Terminals Wiring In order to reduce t...

Page 31: ...f the motor is connected to AI1 Figure 4 4 AI1 terminals wiring Note In order to reduce the interference and attenuation of the control signal the length of the control cable should be limited to 50m and the shielding layer is reliably grounded In the case of serious interference the analog input signal needs to add filter capacitor or ferrite magnetic ring as shown in Figure 4 4 Digital output te...

Page 32: ...to syn motor closed loop vector control VC HD5L PG1 SC Serial communication encoder card with FD output Support serial communication encoder Support EnDat protocol Suitable for synchronous motor closed loop vector control VC 4 5 2 Wiring Requirement 1 Encoder card wire should be laid separately and keep distance from power cables and forbidden to parallel with them 2 Encoder card wire should be in...

Page 33: ...tocoupler input 4 5 4 HD PG2 OC FD Figure 4 9 HD PG2 OC FD PG FD output MCB FD input 24V COM PE GND A A GND B B OUTB COM OUTA R R R R Recommended resistor R 2K PG FD output MCB FD input 24V COM PE GND A GND B OUTB COM OUTA R R R R Recommended resistor R 2K ON ON 1 2 3 1 2 3 A PGP B OUTA PGP A OUTB COM B COM HD PG2 OC FD Wiring terminals FD switch FD high bit FD low bit ...

Page 34: ...t COM Power ground OUTB Divided output B signal NPN type OC output A A Encoder A A signal COM Frequency division output signal ground B B Encoder B B signal Wiring Figure 4 10 Open collector output encoder wiring Figure 4 11 Push pull output encoder wiring 5V A B GND Open collector output encoder A A A B B B 12V COM COM OUTA OUTB PGP 0V VCC COM PE HD PG2 OC FD FDwiring see 4 5 3 Interfacecircuit t...

Page 35: ... D D 3 4 R R Differential signal R R 2 14 15 Reserved 5 6 A A Differential signal A A 7 GND Power supply ground OUTA Output A signal NPN type OC output 9 PGVCC 5V power supply OUTB Output B signal NPN type OC output 10 11 C C Differential signal C C COM Output ground isolated from GND Connection Figure 4 13 Connection of SINCOS encoder COM OUTA OUTB ON ON 1 2 3 1 2 3 HD PG5 SINCOS FD 6 1 11 5 15 1...

Page 36: ...tion Terminals Description Terminals Description 1 2 A A Differential signal A A 13 PGVCC 5V power supply 3 4 B B Differential signal B B 14 PGGND Power supply ground 5 6 Z Z Differential signal Z Z 15 Reserved 7 8 U U Differential signal U U OUTA Output A signal NPN type OC output 9 10 V V Differential signal V V OUTB Output B signal NPN type OC output 11 12 W W Differential signal W W COM Output...

Page 37: ...onnection Figure 4 15 UVW encoder wiring FDwiring see 4 5 3 A GND UVW encoder PG A A 5V PGGND PGVCC B B B Z Z Z U U U V V V W W W OUTB OUTA COM PE HD PG6 UVW FD Interfacecircuit thesameas A Interfacecircuit thesameas A Interfacecircuit thesameas A Interfacecircuit thesameas A Interfacecircuit thesameas A ...

Page 38: ...sine and cosine analog signal B CLK CLK Encoder differential clock signal CLK OUTA Output A signal OC output DATA DATA Encoder differential data signal DATA OUTB Output B signal OC output COM Output signal ground isolated from GND Connection Figure 4 17 Serial communication encoder wiring ON ON 1 2 3 1 2 3 FD high byte FD lowbyte A GND CLK DATA B COM NC A 5V CLK DATA B OUTB OUTA HD5L PG1 SC FD Swi...

Page 39: ...e In driving system the noise source can be controller braking unit and contactor Noise receiver can be automation equipment encoder and sensor etc The mechanical system is divided into different EMC areas according to electrical characteristics The recommended installation positions are shown in Figure 4 18 Figure 4 18 System wiring All areas should be isolated in space to achieve electromagnetic...

Page 40: ...hown in Figure 4 20 Figure 4 20 Shielded cable connection 4 6 3 Motor Connection The longer cable between the controller and the motor is the higher frequency leakage current will be causing the controller output current to increase as well This may affect peripheral devices When the cable length is longer than 100 meters it is recommended to install AC output reactor and adjust the carrier freque...

Page 41: ...tandard but also can suppress the radiation of the equipment 2 It can prevent the EMI generated by equipment from entering the power cable and the EMI generated by power cable from entering equipment Common mistakes in using EMI filter Common mistakes in using EMI filter 1 Too long the power cable is between the EMI filter and the controller The filter inside the cabinet should be located near to ...

Page 42: ... interference The I O cables and the controller produce radio frequency interference A noise filter can be installed both on the input side and output side and shield them with iron utensil to reduce RF interference The wiring distance between the controller and the motor should be as short as possible shown in Figure 4 23 Figure 4 23 Reducing RF interference 4 6 7 Reactor AC input reactor The pur...

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Page 44: ...ng the run command source of MONT72 Do not touch the energy depletion braking resistor due to the high temperature 5 1 Function Description Note In the following sections you may encounter control running and status of MONT72 description many times Please read this section It will help you to correctly understand and use the functions to be discussed 5 1 1 MONT72 Operation Mode The operation mode ...

Page 45: ...l enter into stop status Fault alarm status MONT72 has fault Under voltage status MONT72 is under voltage 5 1 3 Control Mode MONT72 series have three control modes which are V f control SVC control and VC control Refer to F00 01 for more detail 5 1 4 Controller Running Mode Running mode Description Auto tuning running Set F07 06 F10 10 1 or 2 and press key to enter the auto tuning running MS speed...

Page 46: ...nterface is displayed on keypad if the MONT72 does not set the user password the Status Display Interface is displayed If the user password is set the Enter Password Display Interface is displayed Figure 5 1 Power on display Password entering interface When the MONT72 is configured with parameter password protection you must enter the correct password to perform the operation of the keypad When th...

Page 47: ...l operation analog control multi speed speed maintenance operation multi speed control multi speed 0 multi speed 1 multi speed 2 multi speed 3 multi speed 4 multi speed 5 multi speed 6 multi section speed 7 and other ways Current fault The fault code is displayed when there is a fault and is not displayed when there is no fault Running direction Elevator down Elevator up Password status User passw...

Page 48: ...group Increase by 1 according to the present modified bit Modify function value Increase by 1 according to the present modified bit Select function group Cycle according to U Y F D Modify No function Decrease by 1 when press this key one time Modify the internal No of function group Decrease by 1 according to the present modified bit Modify function value Decrease by 1 according to the present mod...

Page 49: ...r can t be modified such as the actual detected parameters or recorded parameters etc Only when the controller stops can the function parameter be modified Only input the correct password can it edit the function parameter due to the valid password F00 0 8 F00 07 F00 07 F00 07 Keypad digital setting Fourth level menu 1 5 0 0 m s Keypad digital setting Shifting 1 0 0 0 m s Speed setting of panel Mo...

Page 50: ... Parameter uploading and downloading can only be performed under mode of keypad control 2 When downloading parameters it displays dFAiL which means that the EEPROM storage parameters of keypad do not match with function parameters of MONT72 First upload the setting value of the correct function code to the EEPROM of keypad and then download 3 When uploading downloading parameters it displays E0022...

Page 51: ...for details Fault Display Interface see section 5 2 1 for details Figure 5 7 Enter the password parameter operation flow User password clear After entering the setting parameter layer F01 00 F01 00 is always set to 00000 press the key directly to clear the password User password modification and settings After entering the setting parameter layer F01 00 F01 00 is always set to 00000 set the passwo...

Page 52: ...mmissioning Expert debugging Integrated machine parameter reading and writing restore factory parameters clear fault information parameter upload and download operation Fault handling Current fault historical fault fault diagnosis fault help operation Supporting Bluetooth module MT70 BLE A use the mobile phone to operate the MONT72 connect the MONT72 main control board through the Bluetooth interf...

Page 53: ...sconnected Running contactor is closed Direction and speed Show the current running direction and speed of the elevator Output voltage current Display current output voltage and current Control parameters Display the current control parameters of MONT72 Terminal status Displays the status of the current input and output terminals of MONT72 0 stands for invalid while 1 stands for valid Keypad contr...

Page 54: ...ameters see page 51 52 F03 Acc Dec Parameters see page 52 53 F04 Analogue Curve Parameters see page 53 53 F05 Speed Parameters see page 53 55 F06 Weighing Compensation Parameters see page 55 55 F07 Asyn Motor Parameters see page 55 58 F08 Motor Vector Control Speed loop Parameters see page 58 59 F09 Current loop Parameters see page 59 59 F10 Syn Motor Parameters see page 59 61 F11 PG Parameters se...

Page 55: ...of DSP Actual value D00 05 Software version of keypad Actual value D00 06 Special software version of keypad Actual value 6 1 2 D01 Drive Status Parameters Ref Code Function Description Setting Range Default D01 00 Control mode Actual value D01 01 Setting speed m s Actual value D01 02 Setting speed after Acc Dec m s Actual value D01 03 Feedback speed m s Actual value D01 04 Setting frequency Actua...

Page 56: ...ch are in the below table Positive logic 0 stands for invalid while 1 stands for valid Negative logic 0 stands for valid while 1 stands for invalid Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Y4 Y3 Y2 Y1 DO2 DO1 123 D02 05 Elevator running state Actual value The elevator running status is displayed displayed in 16 bit binary as shown in the following table Bit15 Reserved Bit14 Bit13 Control mode Bit12 Running d...

Page 57: ...ller fault 0 No fault 1 Fault 123 6 1 4 D03 Running Status Parameters Ref Code Function Description Setting Range Default D03 00 Current fault Actual value D03 01 Current fault sub code Actual value D03 02 Acculated power on time hours Actual value D03 03 Acculated running time hours Actual value D03 04 High bit of running times Actual value D03 05 Running times Actual value 6 1 5 D04 Encoder Stat...

Page 58: ...he motor parameter auto tuning to obtain the right parameters Meanwhile set vector control parameters of Group F08 to achieve excellent vector control efficiency F00 02 Rated speed of elevator 0 100 4 000 1 500m s Refers to nominal rated speed of elevator All speed setting value in the parameters must F00 02 F00 03 Max output frequency 5 00 100 00 50 00Hz Defines the max frequency that MONT72 is a...

Page 59: ...ode All parameters can be displayed 1 Checking menu mode Only parameters different from factory setting can be displayed F01 02 Function code parameter initialization 0 3 0 0 No operation MONT72 is in regular parameter read write status Whether can change the parameter depends on the user s password status and the actual operating conditions of MONT72 1 Restore to factory settings Except Group F01...

Page 60: ...eed 0 5s F02 03 Start speed 0 000 0 400 0 000m s Defines the initial speed required for starting the controller The start speed when properly set can minimize the start jerk F02 04 Retention time of start speed 0 000 4 999 0 000s Defines the time in which MONT72 runs at start speed F02 03 F02 05 Brake close delay time 0 000 4 999 0 200s Defines the time interval from zero speed running to output b...

Page 61: ...s2 F03 09 Battery driven Dec speed 0 020 9 999 1 000m s2 Defines the Acc Dec speed of elevator at battery driven mode F03 10 Auto tuning Acc speed 0 020 9 999 0 100m s2 F03 11 Auto tuning Dec speed 0 020 9 999 0 100m s2 Defines the Acc Dec speed at auto tuning of motor F03 12 Abnormal Dec speed 0 020 9 999 1 000m s2 Defines the Dec speed at valid forced or wrong run mode F03 13 Stop Dec jerk 0 020...

Page 62: ...n following figure 6 2 6 F05 Speed Parameters Ref Code Function Description Setting Range Default F05 00 Multi speed 0 0 000 F00 02 0 000m s F05 01 Multi speed 1 0 000 F00 02 0 000m s F05 02 Multi speed 2 0 000 F00 02 0 000m s F05 03 Multi speed 3 0 000 F00 02 0 000m s F05 04 Multi speed 4 0 000 F00 02 0 000m s F05 05 Multi speed 5 0 000 F00 02 0 000m s F05 06 Multi speed 6 0 000 F00 02 0 000m s F...

Page 63: ...ulse signal will output if elevator speed is within the FAR range As shown in the right figure F05 15 Over speed setting 80 0 120 0 F00 02 115 0 F05 16 Over speed detection time 0 0 2 0 0 2s When the actual elevator speed exceeds F05 15 and the duration time exceeds F05 16 MONT72 alarms E0032 fault motor over speed F05 16 0 MONT72 does not detect motor over speed fault F05 17 Detected value of spe...

Page 64: ...1 9999 500 F06 01 F06 03 are used to adjust the effect of no weighing auto compensation F06 00 1 The system response can be expedited through increasing F06 01 F06 03 but system oscillation and overshoot may occur if the value of F06 01 F06 03 is too high Generally it can smoothly start elevator via adjusting F06 01 when debugging Increase F06 01 to avoid sliding vehicle at starting moment Decreas...

Page 65: ... 06 1 it will auto calculate according to F07 05 and F07 02 then write the result into F07 10 and F07 11 At rotary auto tuning F07 06 2 the motor will be at rotary status and the auto measured value will be written into F07 10 and F07 11 When the motor is in rotary status the oscillation and even the overcurrent might occur In this case press the key to stop auto tuning and then properly adjust th...

Page 66: ...of auto slip compensation depends on rated slip of motor so make sure the rated frequency F07 03 and rated Rpm F07 04 are set correctly Range of slip compensation F07 16 Rated slip Rated slip F07 03 F07 04 Np 60 Np is the number of motor pole pairs F07 17 AVR function 0 2 1 0 Disabled 1 Enabled all the time 2 Disabled in Dec process The output voltage can be regulated to maintain constant via AVR ...

Page 67: ...scillation and high overshoot happen easily if the value of KI is too high If F08 01 F08 03 0 and the integral function is disabled the speed loop works only as a proportional regulator Generally adjust the KP firstly to the max condition that the system does not vibrate and then adjust the KI to shorten the response time without overshoot To shorten dynamic response time during low frequency runn...

Page 68: ... Depend on MT72 F10 02 Rated voltage of syn motor 0 Rated voltage of MT72 Depend on MT72 F10 03 Rated current of syn motor 0 0 999 9A Depend on MT72 F10 04 Rated frequency of syn motor 1 00 100 00 19 20Hz F10 05 Rated rpm of syn motor 1 24000 96rpm F10 06 Stator resistance of syn motor 0 000 9 999 0 000Ω F10 07 Quadrature axis inductance of syn motor 0 0 999 9 0 0mH F10 08 Direct axis inductance o...

Page 69: ...on 0 65535 1028 Bit0 Bit1 Reserved Bit2 Subdivision speed measurement function 0 Not open 1 Open Bit3 Reserved Bit5 Bit4 Synchronous motor start current limit 00 Normal 01 2 times 10 4 times 11 8 times BIT6 Start comfort 0 Mode 0 1 Mode 1 Bit7 Bit8 Reserved Bit10 Bit9 Performance optimization 00 Mode 0 01 Method 1 10 Method 2 11 Method 3 Bit11 Reserved Bit12 Synchronous motor starts to suppress os...

Page 70: ...communication PG 0 9 0 0 Endat 1 9 Reserved F11 05 Detecting time of PG wire disconnection 0 00 2 00 1 00s F11 05 specifies the duration time for detecting PG wire disconnection fault MONT72 detects the PG wire disconnection and the duration time exceeds F11 05 then the controller reports E0031 fault PG disconnection No detection will be conducted when F11 05 0 6 2 13 F12 Digital I O Terminal Para...

Page 71: ...ation of the terminals see the table below Multi speed terminal 3 function No 4 Multi speed terminal 2 function No 5 Multi speed terminal 1 function No 6 Multi speed setting 0 0 0 Multi speed 0 F05 00 0 0 1 Multi speed 1 F05 01 0 1 0 Multi speed 2 F05 02 0 1 1 Multi speed 3 F05 03 1 0 0 Multi speed 4 F05 04 1 0 1 Multi speed 5 F05 05 1 1 0 Multi speed 6 F05 06 1 1 1 Multi speed 7 F05 07 7 Inspecti...

Page 72: ...unning status and outputs indicating signal 3 Zero speed running ON signal will output if output speed of MONT72 is zero but MONT72 is in run status 4 Zero speed ON signal will output if output speed of MONT72 is zero 5 Contactor output control To open close the output contactor 6 Brake output control To open close the brake 7 8 FDT1 FDT2 Refer to F05 12 F05 13 9 Speed within FAR signal The indica...

Page 73: ...t F13 00 AI1 terminal function 0 2 0 0 No function 1 Speed is given 2 Motor overheat signal input F13 01 AI1 bias 0 0 100 0 0 0 F13 02 AI1 gain 0 00 10 00 1 00 F13 03 AI1 filter time 0 01 10 00 0 05s When select AI1 as open loop frequency setting source the relationship between the analogue input and the analogue value after calculating is shown as figure The formula is Analogue value after calcul...

Page 74: ...stop status 0 32 18 F15 11 Set parameter 4 of stop status 0 32 28 F15 12 Set parameter 5 of stop status 0 32 29 F15 13 Set parameter 6 of stop status 0 32 0 The keypad displays parameters which is the run status F15 02 F15 07 and stop status F15 08 F15 13 It can be cycling displayed by key on the keypad Each display parameter of content can be set corresponding to 32 statuses For instance When set...

Page 75: ...n F16 04 Fan control delay time 0 0 600 0 300 0s F16 05 Brake unit action voltage 220V 360 450 380V 380V 630 750 720V Note The braking action enables only in run status F16 06 Contactor fault detect time 0 1 10 0 2 0s F16 07 Multi speed inspection 0 7 0 When the DI terminals are not enough the MS1 MS3 can achieve the inspection run DI terminal inspection terminal INS No 7 function only need set F1...

Page 76: ... 0s When the detection terminal of governor detects signal and exceed F16 16 MONT72 alarms E0037 fault governor fault F16 17 DC braking current at stop 0 150 100 F16 18 Starting frequency of DC braking current at stop 0 20 10 00 0 50Hz F16 19 Brake release frequency 0 00 10 00 0 00Hz F16 20 Start DC braking current 50 150 100 F16 21 Start DC braking current duration 0 0 3 0 0 50s F16 22 Output gro...

Page 77: ...tor of the same power class To protect the motor when the motor power is smaller than the standard matched power user needs to set proper motor overload protection factor F17 07 The factor can derive from the following formula Motor overload protect factor F17 07 Rated current of motor F07 02 F10 03 Rated output current of MONT72 100 Fault auto reset function and fault relay action F17 08 F17 10 A...

Page 78: ...val F17 12 F17 19 record status parameters of MONT72 at the last fault F17 20 F27 record the type and interval per time of four faults before the latest The unit of interval is 0 1 hour 6 2 18 F18 PWM Parameters Ref Code Function Description Setting Range Default F18 00 Carrier frequency 1 16kHz Depend on MT72 Defines the carrier frequency of PWM output wave Controller power Setting range Factory ...

Page 79: ...F12 01 U01 08 F12 08 U01 15 F12 18 U01 02 F12 02 U01 09 F12 09 U01 16 F12 19 U01 03 F12 03 U01 10 F12 10 U01 17 F12 20 U01 04 F12 04 U01 11 F12 13 U01 18 F12 21 U01 05 F12 05 U01 12 F12 15 U01 06 F12 06 U01 13 F12 16 Group U Application macro parameters Group U Application macro parameters Group U Application macro parameters U02 00 F10 00 U02 09 F10 09 U02 18 F10 18 U02 01 F10 01 U02 10 F10 10 U0...

Page 80: ... 07 F13 03 U05 02 F04 03 U05 05 F13 01 Group U Application macro parameters Group U Application macro parameters Group U Application macro parameters U06 00 F06 00 U06 02 F06 02 U06 04 F10 20 U06 01 F06 01 U06 03 F06 03 Group U Application macro parameters Group U Application macro parameters Group U Application macro parameters U07 00 F08 00 U07 03 F08 03 U07 06 F09 04 U07 01 F08 01 U07 04 F09 00...

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Page 82: ...e parameter according to the actual running mode Terminal MS running mode Set MS parameters of Group F05 according to the actual requirement of elevator and the controller Set Acc Dec curve parameters of Group F03 according to the elevator speed Terminal analogue running mode Set analogue curve parameters of Group F04 and analogue I O terminal parameters of Group F13 according to the actual requir...

Page 83: ...the encoder connection and then restart step 2 4 If the comparison value is too large count it according to the following formula And if the result is smaller than 5000 it means that the above steps are also successful Formula 65535 smaller value larger value 5000 4 A B Z U V W encoder Set inspection run command and direction so that the motor slowly runs F10 12 Motor start angle will be obtained ...

Page 84: ...and power circuit etc can act normally then it will do high speed running 7 1 4 High Speed Running 1 Give the floor normal run command so that to the elevator can run normally Then set Group F02 of start stop parameters start stopping parameters adjust starting stopping brake and motor running time sequence to make sure that the elevator does not shake at start stop For asyn motor adjust Group F02...

Page 85: ...at the magnetic isolation plate is inserted deeply enough during installation otherwise it will affect the operation time of the induction switch resulting in the phenomenon of high and low level in the leveling layer of the landing 3 In order to ensure the leveling the system also requires the elevator to have a short crawl before parking Check the elevator feedback speed through D01 13 to determ...

Page 86: ...king occurs the uplink is low the downlink is low or the upstream is high and the downward is high indicating that the position of the door panel is biased At this time the position of the door panel should be adjusted The installation position of the upper and lower stations is incorrect Incorrect installation position of the upper and lower stations will affect the leveling accuracy of the eleva...

Page 87: ...nd multi speed signal of the elevator controller after the F02 01 time at zero speed the brake is opened and the MONT72 operates according to the speed of the elevator controller When the machine is stopped the elevator controller sends a multi speed zero speed running command After F02 05 time the brake is released and the elevator stops at zero speed Note If use gearless permanent magnet syn mot...

Page 88: ...ual value F08 00 F08 02 ASR proportional gain 1 2 500 Adjust according to running effect Generally use the default value F08 01 F08 03 ASR integral coefficient 1 2 500 F08 04 ASR switching frequency 1 10 00Hz F08 05 ASR switching frequency 2 15 00Hz F08 09 Electrical torque limit 180 0 F11 00 PG board Depend on actual value F11 01 PG P R Depend on actual value F11 02 PG direction setting Depend on...

Page 89: ...fficient 3000 Commission according to the running effect Increase the three parameter values in the motor non oscillatory situation F06 02 No weighing speed loop KP 2000 F06 03 No weighing speed loop KI 2000 F12 01 X1 terminal function 1 Controller enabled EN F12 02 X2 terminal function 2 UP F12 03 X3 terminal function 3 DN F12 04 X4 terminal function 4 MS1 F12 05 X5 terminal function 5 MS2 F12 06...

Page 90: ...gue speed setting and AI2 as analogue weigh Control Part Connection Figure 7 4 Terminal analogue running connection Set Parameter Refer to Table 7 1 for the general function code The terminal analogue special function code setting content is shown as Table 7 3 Table 7 3 Terminal analogue run parameter Ref Code Function Value Remark F00 05 Operating mode 1 Terminal analogue control F02 02 Retention...

Page 91: ...line 2 min setting 0 0 F04 07 Line 2 maxi setting 100 0 F04 08 Corresponding value of line 2 max setting 100 0 F06 00 Pre torque selection 1 Automatic compensation without weighing device F12 01 X1 terminal function 1 Drive controller enable EN F12 02 X2 terminal function 2 UP F12 03 X3 terminal function 3 DN F12 15 DO1 terminal function 2 The drive controller is running F12 16 DO2 terminal functi...

Page 92: ...put function 2 up 2 F12 03 X3 terminal input function 3 down 3 F12 07 X7 terminal input function 8 emergency 0 F03 08 F03 09 Emergency operation Acc Dec 1 000m s2 1 000m s2 F05 09 Emergency operation speed 0 100m s 0 100m s F16 13 UPS state elevator running direction is automatically judged 0 Not enabled 1 Determine the running direction based on the current 2 Determine the running direction accor...

Page 93: ...he speed of F05 09 Battery driven run speed 3 When running to the leveling position the elevator controller stops outputting the emergency running command BAT and the MONT72 starts to decelerate with F03 09 Battery driven Dec speed 4 After the elevator is reduced to zero speed the MONT72 closes the brake After a certain delay the controller stops outputting the running command up down the MONT72 r...

Page 94: ... 3 Improper wiring leads to undervoltage of hardware 1 It is normal status of power on and power off 2 Check input power voltage 3 Check wiring and wire MONT72 properly E0001 Acc overcurrent Counter measures Fault subcode 101 Software Acc overcurrent 102 Hardware Acc overcurrent Cause of issue 1 Drive controller and motor are not wired correctly 2 Motor parameters are incorrect 3 Drive controller ...

Page 95: ...tandard wiring 2 Check wiring and machinery 3 Contact the factory for repair E0009 Heatsink overheat Counter measures Fault subcode 901 Software over temperature 902 Hardware over temperature Cause of issue 1 Ambient temperature exceeds specification 2 The drive controller is poorly ventilated outside 3 Fan failure 4 Temperature detection circuit failure 1 Derating power amplification 2 Rectify th...

Page 96: ...ssue 1 Acc time setting is too short 2 Improper setting of V f curve or torque boost causes excessive current 3 The grid voltage is too low 4 The motor load is too large 1 Adjust the Acc time 2 Adjust V f curve or torque boost 3 Check the input grid voltage 4 Select power matching drive controller E0018 Motor speed deviation is too large Counter measures Fault subcode 1801 Motor speed deviation is...

Page 97: ...air E0022 Operation panel EEPROM read and write failure Counter measures Cause of issue 1 Does not affect the normal operation of the drive controller 2 The operation panel EEPROM storage circuit has failed Note Operation panel display only drive controller no protection 1 Replace the operator panel 2 Contact the factory for repair Fault subcode 2301 Permanent magnet synchronous traction machine s...

Page 98: ...0032 Traction machine speed overspeed Counter measures Fault subcode 3203 Elevator running speeding 3204 Elevator overspeed detected when the all in one stops output Cause of issue 1 Encoder pulse number setting error 2 Drive controller output torque is insufficient 3 The speed loop PI parameter is set incorrectly 1 Set the encoder pulse parameter reasonably 2 Select a larger capacity drive contro...

Page 99: ......

Page 100: ...e 0 2 Actual value D01 01 Setting speed 0 000 9 999m s Actual value D01 02 Setting speed after Acc Dec m s 0 000 9 999 Actual value D01 03 Feedback speed 0 000 9 999 m s Actual value D01 04 Setting frequency 0 01 100 00Hz Actual value D01 05 Setting frequency after Acc Dec 0 01 100 00Hz Actual value D01 06 Output frequency 0 01 400 00Hz Actual value D01 07 Output voltage 0 999V Actual value D01 08...

Page 101: ...running Bit10 Brake output Bit11 Running contactor Bit12 Running direction Bit14 Bit13 Control mode Bit15 Reserved Actual value D02 06 Driver status A 16 bit binary number Bit0 Controller fault Bit1 Running stop Bit2 Up running Bit3 Down running Bit4 Bit5 Acc Dec constant speed Bit6 Zero speed signal Bit7 Zero speed running Bit8 Parameter auto tuning Bit9 Speed arrival Bit10 Running is ready Bit11...

Page 102: ...osed loop vector control 2 1 F00 02 Rated speed of elevator 0 100 4 000m s 1 500m s 0 001m s F00 03 Max output freqency 5 00 100 00Hz 50 00Hz 0 01Hz F00 04 Mechanical parameters of motor 10 0 6000 0 60 0 0 1 F00 05 Operating mode 0 Keypad control 1 Terminal analogue control 2 Terminal MS control 0 1 F00 07 Keypad speed digital setting 0 000m s F00 02 1 500m s 0 001m s F00 08 Running direction sele...

Page 103: ... Dec jerk 0 020 9 999m s3 0 350m s3 0 001m s3 F03 06 Inspection Acc speed 0 020 9 999m s2 0 200m s2 0 001m s2 F03 07 Inspection Dec speed 0 020 9 999m s2 1 000m s2 0 001m s2 F03 08 Battery driven Acc speed 0 020 9 999m s2 1 000m s2 0 001m s2 F03 09 Battery driven Dec speed 0 020 9 999m s2 1 000m s2 0 001m s2 F03 10 Auto tuning Acc speed 0 020 9 999m s2 0 100m s2 0 001m s2 F03 11 Auto tuning Dec sp...

Page 104: ... 001m s F05 05 Multi speed 5 0 000m s F00 02 0 000m s 0 001m s F05 06 Multi speed 6 0 000m s F00 02 0 000m s 0 001m s F05 07 Multi speed 7 0 000m s F00 02 0 000m s 0 001m s F05 08 Inspection run speed 0 000 0 630m s 0 200m s 0 001m s F05 09 Battery driven run speed 0 000m s F00 02 0 100m s 0 001m s F05 10 Speed detection level 1 FDT1 0 0 100 0 F00 02 90 0 0 1 F05 11 Speed detection level 2 FDT2 0 ...

Page 105: ...ction 1 Stationary auto tuning 2 Rotary auto tuning 0 1 F07 07 Stator resistance of asyn motor 0 000 65 535Ω Comfirmed by model 0 001Ω F07 08 Rotor resistance of a syn motor 0 000 65 535Ω 0 001Ω F07 09 Leakage inductance of asyn motor 0 0 6553 5mH 0 1mH F07 10 Mutual inductance of asyn motor 0 0 6553 5mH 0 1mH F07 11 Excitation current of asyn motor 0 0 999 9A Comfirmed by model 0 1A F07 12 Asyn m...

Page 106: ...500 1 F09 02 Current loop output filter time 0 000 1 000s 0 000 No filter 0 000s 0 001s F09 04 Current loop execution cycle 2 10k 6k 1k F10 Syn Motor Parameters see page 59 61 F10 00 Syn motor type 0 IPM 1 SMPM 0 1 F10 01 Rated power of syn motor 0 4 400 0kW Comfirmed by model 0 1kW F10 02 Rated voltage of syn motor 0V Rated voltage 1V F10 03 Rated current of syn motor 0 0 999 9A 0 1A F10 04 Rated...

Page 107: ...ead of D phase 1 D phase ahead of C phase 0 1 F10 20 Synchronous performance optimization Bit0 Bit1 Reserved Bit2 Subdivision speed measurement function 0 Not open 1 Open Bit3 Reserved Bit5 Bit4 Synchronous motor start current limit 00 Normal 01 2 times 10 4 times 11 8 times Bit6 Start comfort 0 Mode 0 1 Mode 1 Bit7 Bit8 Reserved Bit10 Bit9 Performance optimization 00 Mode 0 01 Mode 1 10 Mode 2 11...

Page 108: ...time 0 000 1 000s 0 010s 0 001s F12 01 X1 terminal function 0 Reserved 1 Controller enabled EN 2 3 UP DN 4 6 Multi speed terminal 1 3 MS1 MS3 7 Inspection input INS 8 Battery driven input BAT 9 Contactor feedback input CSM 10 Brake feedback input BSM 11 Governor feedback input OSG 15 Motor overheat input OH 16 Fault reset input RST 34 External fault EXT Hundreds of 0 means normally open input 1 me...

Page 109: ...gue I O Terminal Parameters see page 64 65 F13 00 AI1 terminal function 0 No function 1 Speed is given 2 Motor overheat signal input 0 1 F13 01 AI1 bias 0 0 100 0 0 0 1 F13 02 AI1 gain 0 00 10 00 1 00 1 F13 03 AI1 filter time 0 01 10 00s 0 05s 0 1s F15 Display Control Parameters see page 65 66 F15 00 Language selection 0 Chinese 1 English 2 Turkish 3 Persian 4 Russian 5 9 Reserved 0 1 F15 01 Displ...

Page 110: ...delay time 0 00 10 00s 0 30s 0 01s F16 02 Current keep time after stop 0 9999ms 0ms 1ms F16 03 Fan control mode 0 Auto stop 1 Immediately stop 2 Run when power on 0 1 F16 04 Fan control delay time 0 0 600 0s 300 0s 0 1s F16 05 Brake unit action voltage 220V 360 450V 380V 1V 380V 630 750V 720V F16 06 Contactor fault detect time 0 1 10 0s 2 0s 0 1s F16 07 Multi speed inspection select 0 7 0 1 F16 08...

Page 111: ...tart DC braking current duration 0 0 3 0s 0 5s 0 1s F16 22 Output ground detection before operation 0 Detection 1 Not detected 0 1 F17 Fault Protect Parameters see page 67 69 F17 00 Input voltage at motor overheat 0 00 10 00V 0 00V 0 01V F17 01 Thermistor type 0 Not detect the motor overheat NC 1 Positive charateristic PTC 2 Negative charateristic NTC 0 1 F17 03 The detection base of lack of input...

Page 112: ...e loss E0016 Output phase loss E0017 Drive controller overload E0018 Motor speed deviation is too large E0019 Motor overload E0020 Motor overheated E0021 Control board EEPROM read and write failure E0022 Operation panel EEPROM read and write failure only the operation panel displays the drive controller does not perform any protection E0024 External device failure E0025 Output current is too small...

Page 113: ... 18 Output terminal status at the lastest fault 0 0x3F 0 1 F17 19 The lastest fault fault interval 0 0 6553 5h 0 0h 0 1h F17 20 NO 4 fault type 0 37 0 1 F17 21 NO 4 fault interval 0 0 6553 5h 0 0h 0 1h F17 22 NO 3 fault type 0 37 0 1 F17 23 NO 3 fault interval 0 0 6553 5h 0 0h 0 1h F17 24 NO 2 fault type 0 37 0 1 F17 25 NO 2 fault interval 0 0 6553 5h 0 0h 0 1h F17 26 NO 1 fault type 0 37 0 1 F17 ...

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