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ANNUAL MAINTENANCE

For extreme or unusual operating conditions, check coupling
more frequently.

1. Check tightening torques of all fasteners.

2. Inspect seal ring and gasket to determine if replacement is

required; if leaking grease, replace.

3. When connected equipment is serviced, disassemble,

clean grease from coupling, inspect for wear, and replace
worn parts. Check alignment per steps on Page 3. Install
coupling per this manual using new gaskets and seals.

Periodic Lubrication

The required frequency of lubrication is directly related to the type
of lubricant chosen and the operating conditions. Steelflex
couplings lubricated with common industrial lubricants, such as
those shown in Table 1, should be re-lubed annually. The use of
Falk Long Term Grease (LTG) will allow relube intervals to be
extended beyond five years. When relubing, remove both lube
plugs and insert lube fitting. Fill with recommended lubricant until
an excess appears at the opposite hole.

CAUTION:

Make

certain all plugs have been inserted after lubricating.

Coupling Disassembly & Grid Removal

Whenever it is necessary to disconnect the coupling, remove
the cover halves and grid. A round rod or screwdriver that will
conveniently fit into the open loop ends of the grid is required.
Begin at the open end of the grid section and insert the rod or
screwdriver into the loop ends. Use the teeth adjacent to each
loop as a fulcrum and pry the grid out radially in even,
gradual stages, proceeding alternately from side to side.

Removal & Installation of Spacer Assembly

Remove Spacer Hub

Remove all but two fasteners opposite each other. Loosen these
about one-quarter inch and tap them with a mallet to disengage
spacer from the shaft hub. Remove fasteners and spacer.

Insert Spacer Hub

Insert fasteners as shown — do not allow them to protrude
beyond flange face. Insert spacer between hubs. Carefully
engage the hub register and then alternately tighten fasteners.
Torque to specifications in Table 2 on Page 6.

Rexnord Industries, LLC, Coupling Group

428-312

5555 S. Moorland Rd., New Berlin, WI 53151-7953 USA Telephone : 262-796-4060

April 2005

Fax: 262-796-4064 e-mail: [email protected] web: www.rexnord.com

Supersedes 4-99

Falk™ Steelflex

®

Spacer Couplings

Installation & Maintenance

Type T35

Sizes 1020-1140 & 20-140

(Page 5 of 7)

Summary of Contents for Steelflex T35 series

Page 1: ...ecause of its superior lubricating characteristics and low centrifuge properties Falk Long Term Grease LTG is highly recommended Sizes 1020T to 1090T35 are furnished with a pre measured amount of LTG grease for each coupling The grease can be ordered for larger size couplings The use of general purpose grease requires re lubrication of the coupling at least every six months If coupling leaks greas...

Page 2: ...s INTERFERENCE FIT HUBS Furnished without setscrews Heat hubs to 275 F 135 C using an oven torch induction heater or an oil bath To prevent seal damage DO NOT heat hubs beyond a maximum temperature of 400 F 205 C When an oxy acetylene or blow torch is used use an excess acetylene mixture Mark hubs near the center of their length in several places on hub body with a temperature sensitive crayon 275...

Page 3: ...teeth into position Remove tape Carefully position half spacer on register of shaft hub and fasten parts together Torque fasteners to specifications in Table 2 on Page 6 Position drives for approximate distance between shaft ends with minimum angular and offset misalignment 3 Gap Angular Alignment Use a spacer bar equal in thickness to the gap specified in Table 2 on Page 6 Insert bar as shown abo...

Page 4: ...ver half and assemble covers so that the match marks are on the same side see below left If shafts are not level horizontal or coupling is to be used vertically assemble cover halves with the lug and match mark UP or on the high side Push gaskets in until they stop against the seals and secure cover halves with fasteners tighten to torque specified in Table 2 on Page 6 Make sure gaskets stay in po...

Page 5: ...isassembly Grid Removal Whenever it is necessary to disconnect the coupling remove the cover halves and grid A round rod or screwdriver that will conveniently fit into the open loop ends of the grid is required Begin at the open end of the grid section and insert the rod or screwdriver into the loop ends Use the teeth adjacent to each loop as a fulcrum and pry the grid out radially in even gradual...

Page 6: ... x y End Float Physical Limit Min 2 x F Cover Flange Max Inch Max mm Max Inch Max mm Inch mm Max Inch Max mm Max Inch Max mm Inch mm In Series Fasteners lb in Metric Fasteners Nm In Series Fasteners lb in lb kg 1020T 006 0 15 003 0 08 125 3 012 0 30 010 0 25 210 5 33 100 11 3 120 4500 06 0 03 1030T 006 0 15 003 0 08 125 3 012 0 30 012 0 30 198 5 03 100 11 3 120 4500 09 0 04 1040T 006 0 15 003 0 08...

Page 7: ...ic hex head cap screws and unrestrained locknuts Rexnord Industries LLC Coupling Group 428 312 5555 S Moorland Rd New Berlin WI 53151 7953 USA Telephone 262 796 4060 April 2005 Fax 262 796 4064 e mail info rexnord com web www rexnord com Supersedes 4 99 Falk Steelflex Spacer Couplings Installation Maintenance Type T35 Sizes 1020 1140 20 140 Page 7 of 7 PART DESCRIPTION 1 Seal T10 2 Cover T10 3 T H...

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