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connected meet manufacturers’ requirements. Check for soft
foot. The use of stainless steel shims is recommended.
Measuring misalignment and positioning equipment within
alignment tolerances is simplified with an alignment computer.
These calculations can also be done graphically or
mathematically.

Alignment is shown using spacer bar and straight edge. This
practice has proven to be adequate for many industrial
applications. However, for superior final alignment, the use of
dial indicators (see Manual 458-834 for instructions), lasers,
alignment computers or graphical analysis is recommended.

Installation of Spacer Assembly

1— Mount Seal & Hubs

Lock out starting switch of prime mover. Lightly coat seal with
grease and place on shaft before mounting T-Hub. Heat
interference fit hubs as previously instructed. Mount hubs on their
respective shafts so that hub face is flush with the end of the shaft
unless otherwise indicated. Allow hub to cool. Seal keyway of
T-Hub to prevent leakage. Tighten setscrew when furnished.

2 — Mount Half Spacer

Wrap tape over grid grooves and carefully stretch and roll the
seal over hub teeth into position. Remove tape. Carefully
position half spacer on register of shaft hub and fasten parts
together. Torque fasteners to specifications in Table 2 on Page
6. Position drives for approximate distance between shaft ends
with minimum angular and offset misalignment.

3 — Gap & Angular Alignment

Use a spacer bar equal in thickness to the gap specified in
Table 2 on Page 6. Insert bar, as shown above, to same depth
at 90° intervals and measure clearance between bar and hub
face with feelers. The difference in minimum and maximum
measurements must not exceed the ANGULAR installation
limits specified in Table 2 on Page 6.

4 — Offset Alignment

Align so that a straight edge rests squarely (or within the limits
specified in Table 2, Page 6) on both hubs as shown above
and also at 90° intervals. Check with feelers. The clearance
must not exceed the PARALLEL OFFSET installation limits
specified in Table 2 on Page 6. Tighten all foundation bolts
and repeat Steps 3 and 4. Realign coupling if necessary.

Rexnord Industries, LLC, Coupling Group

428-312

5555 S. Moorland Rd., New Berlin, WI 53151-7953 USA Telephone : 262-796-4060

April 2005

Fax: 262-796-4064 e-mail: [email protected] web: www.rexnord.com

Supersedes 4-99

Falk™ Steelflex

®

Spacer Couplings

Installation & Maintenance

Type T35

Sizes 1020-1140 & 20-140

(Page 3 of 7)

SEAL

Summary of Contents for Steelflex T35 series

Page 1: ...ecause of its superior lubricating characteristics and low centrifuge properties Falk Long Term Grease LTG is highly recommended Sizes 1020T to 1090T35 are furnished with a pre measured amount of LTG grease for each coupling The grease can be ordered for larger size couplings The use of general purpose grease requires re lubrication of the coupling at least every six months If coupling leaks greas...

Page 2: ...s INTERFERENCE FIT HUBS Furnished without setscrews Heat hubs to 275 F 135 C using an oven torch induction heater or an oil bath To prevent seal damage DO NOT heat hubs beyond a maximum temperature of 400 F 205 C When an oxy acetylene or blow torch is used use an excess acetylene mixture Mark hubs near the center of their length in several places on hub body with a temperature sensitive crayon 275...

Page 3: ...teeth into position Remove tape Carefully position half spacer on register of shaft hub and fasten parts together Torque fasteners to specifications in Table 2 on Page 6 Position drives for approximate distance between shaft ends with minimum angular and offset misalignment 3 Gap Angular Alignment Use a spacer bar equal in thickness to the gap specified in Table 2 on Page 6 Insert bar as shown abo...

Page 4: ...ver half and assemble covers so that the match marks are on the same side see below left If shafts are not level horizontal or coupling is to be used vertically assemble cover halves with the lug and match mark UP or on the high side Push gaskets in until they stop against the seals and secure cover halves with fasteners tighten to torque specified in Table 2 on Page 6 Make sure gaskets stay in po...

Page 5: ...isassembly Grid Removal Whenever it is necessary to disconnect the coupling remove the cover halves and grid A round rod or screwdriver that will conveniently fit into the open loop ends of the grid is required Begin at the open end of the grid section and insert the rod or screwdriver into the loop ends Use the teeth adjacent to each loop as a fulcrum and pry the grid out radially in even gradual...

Page 6: ... x y End Float Physical Limit Min 2 x F Cover Flange Max Inch Max mm Max Inch Max mm Inch mm Max Inch Max mm Max Inch Max mm Inch mm In Series Fasteners lb in Metric Fasteners Nm In Series Fasteners lb in lb kg 1020T 006 0 15 003 0 08 125 3 012 0 30 010 0 25 210 5 33 100 11 3 120 4500 06 0 03 1030T 006 0 15 003 0 08 125 3 012 0 30 012 0 30 198 5 03 100 11 3 120 4500 09 0 04 1040T 006 0 15 003 0 08...

Page 7: ...ic hex head cap screws and unrestrained locknuts Rexnord Industries LLC Coupling Group 428 312 5555 S Moorland Rd New Berlin WI 53151 7953 USA Telephone 262 796 4060 April 2005 Fax 262 796 4064 e mail info rexnord com web www rexnord com Supersedes 4 99 Falk Steelflex Spacer Couplings Installation Maintenance Type T35 Sizes 1020 1140 20 140 Page 7 of 7 PART DESCRIPTION 1 Seal T10 2 Cover T10 3 T H...

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