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12

 

Note

: Care should be taken not to damage electrode 

Important:

 if spark is present but burner will not light, ensure gas is present and dimensions are as 

(Fig 12)

 

3.8 

OVEN THERMOSTAT

 

Remove control knobs and fascia panel as detailed  in  Section 3.2.1.

 

Remove hob fitments as detailed in Sections 3.2.2 and 3.2.3 as appropriate.

 

Undo thermocouple connection at thermostat rear. Disconnect oven burner pipe.

 

From  inside  oven,  release  clips  that  secures  thermostat  capillary  to  oven  side  wall.  Undo  fixings 

that  secure  thermostat to manifold.

 

Remove  thermostat  by  carefully  feeding  capillary  and  phial through crown plate.

 

Replace all parts in reverse order. Renew manifold  gasket if necessary.

 

3.8.1    Thermostat Calibration

 

The  thermostat  should  not  be  calibrated.  If  temperature  is  outwith  specified  tolerances,  replace 

thermostat  and  return faulty thermostat to Falcon Quality Department.

 

3.9 

OPEN TOP and SOLID TOP GAS TAPS   
Note  - 

Plugs  and  bodies  are  machined  in  pairs  and  are  therefore  not  interchangeable. 

Always clean one tap at a time.

 

3.9.1   Service  - Isolate from gas supply.

 

Remove  control  knobs  and  fascia  panel  as  detailed  in  Section 3.2.1.

 

Remove fixings from front of tap body. Withdraw spindle  and  niting  arrangement  to  allow  plug  to  be 

eased  out.  Clean  gas  tap  plug  with  a  soft  rag  and  regrease  using  an  approved  high  temperature 

lubricant. Take care not to  over-grease as surplus may cause gasway blockage.

 

Replace parts in correct order and check gas tightness. 

3.9.2  Removal – isolate from gas supply. 

Remove  control  knobs  and  fascia  panel  as  detailed  in  Section 3.2.1.

 

Remove hob fitments as detailed in Sections 3.2.2 and 3.2.3 as appropriate.

 

Disconnect thermocouple connection at gas tap rear. 

3.10  GOVERNOR 

(Natural Gas Models Only)

 

The governor supplied is maintenance free. Check that blue dust cap is covering vent and in good 

condition as this protects the breather hole.

 

When  checking  for  gas  leaks  around  governor,  be  aware  that  unburned  gas  may  be  vented 

occasionally to release  pressure on diaphragm. This should not be confused with a gas leak.

 

3.11  FAULT CHECK LIST

 

If a flame is not established on any burners 

(hob or oven)

, follow this check list.

 

1.  Check mains gas is ON.

 

2.  Check pressure at test point to ensure gas is flowing to unit.

 

3.  If pressure does not register then check governor is  fully operational or check for line blockage.

 

4.  If gas is present, check burner injector for blockage.

 

5.  If  injector  is  OK  then  check  FFD  is  engaging  and  passing gas.

 

6.  OVEN ONLY - Check for spark at spark electrode.

 

7.  OVEN  ONLY  -  If  there  is  no  spark  then  check  spark  dimensions  (fig12)  and  HT  lead 

connections. Also check igniter.

 

8.  OVEN ONLY – Note: Spark may be present but will still not light burner unless dimensions relative to 

burner are as Fig 12.

 

Note:

  If after adjusting the electrode to the correct dimensions 

(fig 12),

  a spark is not present, or is 

present but will not light burner, check the following: 

Check Spark lead and return earth wire connections at piezo spark igniter body. 
Check for clean contact between burner fixing feet and oven base, using spring washers under 

screw heads. 

Summary of Contents for Dominator Plus G3101

Page 1: ... during servicing Further to this The Users Instructions should be handed over to the User having had a demonstration of the operation and cleaning of the appliance IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING AND COMMISSIONING THIS APPLIANCE FAILURE TO COMPLY WITH THE SPECIFIED PROCEDURES MAY RESULT IN DAMAGE OR THE NEED FOR A SERVICE CALL PREVENTATIVE MAINTENANCE C...

Page 2: ...external to unit Light bulbs Re installing vacuum in kettle jackets Replacement of grill burner ceramics when damage has been clearly caused by misuse Where an engineer finds no fault with a product that has been reported faulty Re setting or adjustment of thermostats when unit is operating to specification Cleaning and unblocking of fryer filter systems due to customer misuse Lubrication and adju...

Page 3: ...etween rear and side of unit and any combustible wall Important If a unit is to be installed in suite formation with other matching appliances the instructions for all models must be consulted to determine the necessary clearances to any combustible rear wall or overlying surface Some models require greater clearances than others and the largest figure quoted in individual instructions will theref...

Page 4: ...ust be tested for gas tightness Procedure details can be found in IGE UP 1 The adjustable governor supplied must be fitted to natural gas appliances 1 5 ELECTRICAL SUPPLY Not applicable to this appliance 1 6 WATER SUPPLY Not applicable to this appliance 1 7 HEAT INPUTS NATURAL and PROPANE GAS kW net Btu hr gross 1 7 1 Total Inputs Model kW Btu hr I3B P I3 G3101 3101D Six Burner 38 9 146 000 30 8 G...

Page 5: ...at control manifold of 15mbar 6 inches w g For multi burner systems approximately half of the burners should be on when setting governor pressure 1 10 BURNER ADJUSTMENT NATURAL and PROPANE GAS 1 10 1 Burner Aeration Open top and oven burners are fitted with fixed injectors and set aeration apertures NO ADJUSTMENT is possible Solid top burners have fixed injectors and aeration shroud Shroud adjustm...

Page 6: ...ured in position The open top burner heads fit loosely upon aluminium bases of lift off construction 2 1 1 Fryplate Accessory If fryplate Figure 2 is supplied refer to user instructions for details Important note this should be operated on a low flame setting only 2 1 2 Flue Accessory A tall flue is available as an accessory that may be substituted for standard type supplied with unit Details of t...

Page 7: ...and select 210 C setting Allow oven to heat up and check temperature is 210 C 10 C If reading is outwith specified range the thermostat may be faulty In this case unit should be serviced see thermostat replacement and calibration procedure Turn gas supply to oven OFF and allow a sufficient cool down period before removing thermostat 2 5 3 Lighting Sequence Important Prior to operation ensure ALL p...

Page 8: ...MENTS AS DETAILED IN SECTION 1 After carrying out any servicing or exchange of gas carrying component ALWAYS CHECK FOR GAS TIGHTNESS 3 1 GAS CONVERSION CHECK LIST For All Appliances CHANGE INJECTORS CHANGE BY PASS SCREW AND SET LOW RATE Refer to Section 1 10 CHANGE DATA PLATE Ensure gas supply is disconnected before commencing Only reconnect gas supply after all conversion work has been completed ...

Page 9: ...er and ensure burner aeration adjustment see Section 1 10 Pilot injector a Remove pilot pipe from pilot assembly b Remove existing pilot injector from pilot pipe c Fit replacement injector over pipe d Refit pilot pipe to pilot assembly e Refit pilot assembly to burner f Leave solid top castings off to allow manometer to be fitted to burner test point 3 1 6 Resetting Low Rate Screw Figure 10 a Remo...

Page 10: ...nge Replace in reverse order 3 4 BURNERS 3 4 1 Open Top Remove hob components as Section 3 2 2 Undo burner pipe compression fitting Undo injector holder fixings Withdraw burner body Replace in reverse order 3 4 2 Oven Open oven doors and remove base panel Undo Gas connection Remove tie wrap pull back insulated sleeving and disconnect igniter lead at spark electrode end Undo FFD thermocouple at bur...

Page 11: ... as detailed in Section 3 2 1 Remove hob fitments See Sections 3 2 2 or 3 2 3 as required Remove RH side panel Undo thermocouple nut at thermostat rear Open over doors remove shelves and base plate Undo nut that secures thermocouple to burner bracket Remove sensor from burner bracket Release thermocouple from clips in oven chamber Remove Thermocouple by feeding through slot in oven side panel Repl...

Page 12: ... check gas tightness 3 9 2 Removal isolate from gas supply Remove control knobs and fascia panel as detailed in Section 3 2 1 Remove hob fitments as detailed in Sections 3 2 2 and 3 2 3 as appropriate Disconnect thermocouple connection at gas tap rear 3 10 GOVERNOR Natural Gas Models Only The governor supplied is maintenance free Check that blue dust cap is covering vent and in good condition as t...

Page 13: ...n 2 Check thermocouple is not damaged and is secured to gas valve FFD section to allow FFD to energise 3 Check FFD is energising and maintaining flame 4 If after carrying out the above burner is still not maintaining flame then re check from start SECTION 4 SPARES and ACCESSORIES When ordering spare parts always quote appliance type and serial number This information will be found on data badge at...

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