Fagor Innova 40i TS Installation & Operation Manual Download Page 1

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Innova 40i TS / 40i TS-B

Installation / Oper ation Manual

Manual ver sion: 1205

Software version: 2.00

Manual code: 14460114

Summary of Contents for Innova 40i TS

Page 1: ...Innova 40i TS 40i TS B Installation Operation Manual Manual version 1205 Software version 2 00 Manual code 14460114...

Page 2: ...4 0 3 Setting the tool by touching a part of unknown diameter 7 2 4 1 View tool table 7 2 5 Machine control 8 2 5 1 Spindle Control 8 2 5 1 1 Potentiometer Control 8 2 5 2 Range gear change 8 2 5 3 C...

Page 3: ...3 6 5 2 Spindle orientation 23 3 6 5 3 Range configuration 24 3 6 5 4 RPM table for each range 24 3 6 5 5 Gear range detection inputs 24 3 6 5 6 Active level configuration 25 3 6 5 7 External device...

Page 4: ...voltage or after pressing the on off key On power up an initial screen comes up for a few seconds and then the work screen is displayed Turns the DRO on or off Keys for entering numeric values Power...

Page 5: ...retical values 1 4 Function bar The function bar gives access to the various functions offered by the DRO 1 4 1 Access to functions Active tool Nr Display units mm inch Display mode INC ABS Set Clear...

Page 6: ...part zero Example on the right Set the DRO in absolute mode Set part zero datum Run several passes moving the Z axis from 0 to 63 6 until obtaining the desired diameter Run several passes moving the Z...

Page 7: ...by pressing this key 2 3 Machine reference home search Select axis A red bar appears on that axis display indicating that it is waiting for a reference pulse Move the selected axis until the DRO dete...

Page 8: ...xis until the tool touches the part Move the Z axis until the tool touches the part Press HOLD for both axes Remove the part and measure it Preset the X axis with the measured diameter value Preset th...

Page 9: ...input Potentiometer on off and after stopping the spindle the DRO will return to its previous state either RPM mode or CSS mode 2 5 2 Range gear change When selecting a work range other than the curre...

Page 10: ...t by the user It requires an encoder on the spindle How to preset the spindle orientation point While the spindle is stopped access the following screen Turn spindle orientation off Turn spindle orien...

Page 11: ...S Constant surface speed in m min or ft min Max RPM Maximum working RPM value Range Gear range position Disable the CSS mode Validate the programmed values Exit without changing values Note When CSS m...

Page 12: ...g cycle Move the axes until both axis displays read zero Go on to the next execution step 2 6 5 Calculator function It may be used to carry out mathematical and trigonometric operations as well as pre...

Page 13: ...o the support arm using two set screws 3 2 Mounting of the built in model The DRO is ready to be built into an operator panel or pendant The name of this model is special a B has been added at the end...

Page 14: ...indle feedback device 37 pin connector for inputs and outputs USB connector In order to comply with UL standards this unit must be connected in the final application using a listed detachable cord set...

Page 15: ...3 5 1 Connection of the feedback systems The feedback systems linear or rotary encoders are connected via SUB D HD type 15 pin female connectors X1 through X4 Characteristics of feedback inputs X1 X2...

Page 16: ...al consumption of each input 5mA Maximum consumption of each input 7mA Characteristics of the digital outputs Rated voltage 24 V AC or DC Maximum voltage 47 V AC or DC Protection against over voltage...

Page 17: ...nection example 24V 24V R 1K Relay Out 1 To a digital input Out 2 Out 4 Out n 0V external SPINDLE GEAR BOX RANGE CONTROL MOTOR CONTROL LIMIT RPM EXTERNAL ANALOG SPINDLE ANALOG GND POT ANALOG POTENTIOM...

Page 18: ...ified by the user change the language set the clock and set the screen color 2 INSTALLER PARAMETERS Parameters that must be set when installing the DRO for the first time when replacing an encoder or...

Page 19: ...owing options DRO feedback error compensation and machine control 3 6 3 1 Parameter backup into USB memory If a USB memory is connected it is possible to save and recover DRO parameters Multi point co...

Page 20: ...es When activating this option YES the screens shows a window indicating the feed rate of each axis 5 Default value Measurement in radius or diameter Only available for the X axis The units will be m...

Page 21: ...N and SINUSOIDAL MULTIPLICATION boxes are activated TTL multiplication Options 0 5 1 2 4 The factory setting is 4 and it is the one normally used with FAGOR linear encoders Sinusoidal multiplication O...

Page 22: ...dback reference point Factory setting 0 This value will be in mm or inches depending on whether the DRO units have been set in mm or INCH Mandatory Home search When set to YES every time the DRO is tu...

Page 23: ...the data Draws a graph with the points and errors entered It is recommended to check the graph to detect possible mistakes made when entering data Note The maximum slope for the compensation graph is...

Page 24: ...M3 value Analog command value for M3 rotation RPM inc The value for RPM UP and DOWN keys External JOG only Disables the M3 and M4 keys of the DRO the external JOG can only be used to start the spindle...

Page 25: ...completed and moving the spindle 3 6 5 4 RPM table for each range For setting the gear range to control the spindle speed Automatic range gear configuration It reads the correct position of the gear...

Page 26: ...he active level for the digital outputs 3 6 5 7 External device or box for speed limitation Inputs DT1 DT2 DT3 and DT4 may be used to set up to 16 different levels Edit the table with the maximum RPM...

Page 27: ...on emission in industrial environments According to the European Directive 2004 108 CE on electromagnetic compatibility In Mondrag n September 1st 2009 4 2 2 Safety conditions Read the following safe...

Page 28: ...blows etc that could damage it Keep it away from direct sunlight extremely hot air high voltage and high current sources as well as from relays or high electromagnetic fields about 0 5 m or 20 inches...

Page 29: ...d has been manipulated by personnel authorized by FAGOR If once the service call or repair has been completed the cause of the failure is not to be blamed the FAGOR product the customer must cover all...

Page 30: ...he item as this could give rise to an accumulation of charges which in turn lead to electrostatic discharges The plastics used in the front panel of the DRO stand up to Grease and mineral oil alkalis...

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