Fagor Eco Concept CCO-120 Service Manual Download Page 2

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02/05/2020

SERVICE MANUAL

CONVEYOR BELT
DISHWASHERS

.............................................................................................................................................................. 4

OPERATING TESTS

........................................................................................................................................................ 4

SAFETY INSTRUCTIONS

............................................................................................................................................... 4

PICTOGRAMS

................................................................................................................................................................. 5

UPKEEP

........................................................................................................................................................................... 6

PROLONGED PERIOD OF INACTIVITY

.......................................................................................................................... 6

MAINTENANCE ................................................................................................................................................................. 6

7.1.

DAILY MAINTENANCE .................................................................................................................................................... 7

7.2.

REGULAR CHECKS PERFORMED BY THE USER

..................................................................................................... 8

7.3.

EVERYDAY CLEANING

............................................................................................................................................... 8

7.4.

SPECIALISED MAINTENANCE

.................................................................................................................................. 9

HYGIENE REGULATIONS

............................................................................................................................................. 10

REMOVAL OF PACKAGING

.......................................................................................................................................... 10

9.1.

RECYCLING

................................................................................................................................................................ 10

10.

GENERAL INFORMATION AND WARNINGS

.............................................................................................................. 11

11.

USE

............................................................................................................................................................................... 12

12.

MODELS AND VERSIONS

........................................................................................................................................... 13

13.

DIMENSIONS

............................................................................................................................................................... 14

13.1.

CCO-120, CCO-160, CCO-120 ECO and CCO-160 ECO

....................................................................................... 14

13.2.

CCO-120 and CCO-160 + CDT-600, CCO-120 ECO and CCO-160 ECO + CDT-600

......................................... 14

13.3.

CCO-180 and CCO-225 + CDT-600, CCO-270 and CCO-320 + CDT-600, CCO-180 ECO and CCO-225 ECO +

CDT-600, CCO-270 ECO and CCO-320 ECO +CDT-600

................................................................................................ 15

14.

COMPOSITION

............................................................................................................................................................ 16

15.

TECHNICAL DATA

....................................................................................................................................................... 18

16.

CONNECTIONS

............................................................................................................................................................ 20

16.1.

CCO-120 and CCO-160, CCO-120 and CCO-160 + CDT-600, CCO-1

................................................................. 20

16.2.

CCO-120 ECO and CCO-160 ECO, CCO-120 ECO and CCO-160 ECO + CDT-600, CCO-1

............................... 21

16.3.

CCO-180 and CCO-225 + CDT-600, CCO-270 and CCO-320 + CDT-800, CCO-180 ECO and CCO-225 ECO

+CDT-600, CCO-270 ECO and CCO-320 ECO + CDT-800

............................................................................................. 22

17.

SAFETY ASPECTS OF THE MACHINE:

...................................................................................................................... 23

18.

PRODUCT DETAILS

..................................................................................................................................................... 24

19.

INSTALLATION INSTRUCTIONS

................................................................................................................................ 25

19.1.

POSITIONING AND LEVELLING

............................................................................................................................. 25

19.2.

ELECTRICAL CONNECTION

................................................................................................................................... 26

19.3.

POWERS

................................................................................................................................................................... 28

19.4.

WATER CONSUMPTION

......................................................................................................................................... 32

19.5.

CONNECTION OF ECO MODELS

........................................................................................................................... 33

19.6.

DRAIN CONNECTION

.............................................................................................................................................. 33

Summary of Contents for Eco Concept CCO-120

Page 1: ...CONVEYOR DISHWASHERS Service Manual SERVICE MANUAL CONVEYOR DISHWASHERS 02 05 2020...

Page 2: ...CO 120 ECO and CCO 160 ECO CDT 600 14 13 3 CCO 180 and CCO 225 CDT 600 CCO 270 and CCO 320 CDT 600 CCO 180 ECO and CCO 225 ECO CDT 600 CCO 270 ECO and CCO 320 ECO CDT 600 15 14 COMPOSITION 16 15 TECHN...

Page 3: ...ONTROL PANEL 47 27 PREPARATION AND SWITCHING ON THE MACHINE 47 27 1 PREPARATION OF THE DISH 48 27 2 WASH SPEED SELECTION 49 28 DIN 10534 standard 49 29 WASH PROCESS 53 30 HYDRAULIC DIAGRAM OF CONVEYOR...

Page 4: ...MODELS COD 12164266 71 35 ACCESSORIES 72 35 1 SPLASH GUARD SUPPLEMENT 72 35 2 DRYING TUNNEL 72 35 3 ENERGY RECOVERY SYSTEM 73 36 ELECTRICAL DIAGRAM 74 37 ASSEMBLY ELECTRIC DIAGRAM 76 37 1 MODULAR CCO...

Page 5: ...returned for analysis and statistics The company will correct any possible errors or defects provided that the machine has always been used in accordance with the instructions in the manual IN THE EV...

Page 6: ...for use in ambient temperatures between 5 and 40 C Do not leave flammable products or objects inside the tub or in its vicinity Abrasive or corrosive products acids solvents or CHLORINE HYPOCHLORITE...

Page 7: ...f service for a long period of time holidays temporary closure maintenance etc the following should be observed The machine must be fully drained The machine must be thoroughly cleaned Leave the door...

Page 8: ...pose it to the effects of acid vapours This could damage the passivating chrome plated steel coat resulting in possible discolouration of the machine To clean use detergents suitable for use with prod...

Page 9: ...liquids present do not become stagnant It should be installed again after cleaning The appliance must be switched off if cleaning with water Panels should not be moved to access electrical components...

Page 10: ...leaning of lime on the resistors pipes and surfaces of the equipment The use of phosphoric based products is recommended Inspection of the condition of the seals Inspection of the condition of the par...

Page 11: ...Take the product to the local recycling centre or contact your local office Packaging plastic wood staples etc must not be left in the reach of children it is a potential hazard At the end of its use...

Page 12: ...le the machine components as this may affect the operating safety The dishwasher must be correctly levelled and the electrical cables water and drainage hoses must not be trapped or contain kinks The...

Page 13: ...02 05 2020 12 SERVICE MANUAL CONVEYOR BELT DISHWASHERS 11 USE...

Page 14: ...ar CCO 180 ECO ECO 280 CCO 225 ECO ECO 370 CCO 270 ECO ECO 460 CCO 320 ECO ECO 550 The different models with their different versions of the machine are designed for different temperatures of incoming...

Page 15: ...02 05 2020 14 SERVICE MANUAL CONVEYOR BELT DISHWASHERS 13 DIMENSIONS 13 1 CCO 120 CCO 160 CCO 120 ECO and CCO 160 ECO 13 2 CCO 120 and CCO 160 CDT 600 CCO 120 ECO and CCO 160 ECO CDT 600...

Page 16: ...225 ECO CDT 600 CCO 270 ECO and CCO 320 ECO CDT 600 L x W x H mm CCO 180 CCO 225 CCO 270 CCO 320 CCO CRS 700 1760 mm 2360 mm 2660 mm 3260 mm CDT 600 L 2360 mm 2960 mm CDT 800 3460 mm 4060 mm AS 260 26...

Page 17: ...ash PL5 Intense Prewash L5 First Wash LP Main Wash DA Pre rinse Dual Rinse DA ECO Pre rinse ECO Dual Ri ECO ECO ECO TA Triple Pre rinse Dual Rinse DA TA ECO Triple Pre rinse ECO Dual Rinse ECO CDT 600...

Page 18: ...BELT DISHWASHERS CCO 180 AS 260 LP DA DA ECO CRS 700 CDT 600 AS 260 CCO 225 AS 260 PL3 LP DA DA ECO CRS 700 CDT 800 AS 260 CCO 270 AS 260 PL5 LP DA DA ECO CRS 700 CDT 800 AS 260 CCO 320 AS 260 PL3 L5...

Page 19: ...02 05 2020 18 SERVICE MANUAL CONVEYOR BELT DISHWASHERS 15 TECHNICAL DATA...

Page 20: ...02 05 2020 19 SERVICE MANUAL CONVEYOR BELT DISHWASHERS...

Page 21: ...02 05 2020 20 SERVICE MANUAL CONVEYOR BELT DISHWASHERS 16 CONNECTIONS 16 1 CCO 120 and CCO 160 CCO 120 and CCO 160 CDT 600 CCO 1...

Page 22: ...00 CCO 1 A F Water inlet FW Tub filler water inlet DH Drainage hose SR Stuffing box PS Mains supply EQ Equipotential connection EN Emergency push button IG Power switch DSR Stuffing box DE Electrical...

Page 23: ...02 05 2020 22 SERVICE MANUAL CONVEYOR BELT DISHWASHERS 16 3 CCO 180 and CCO 225 CDT 600 CCO 270 and CCO 320 CDT 800 CCO 180 ECO and CCO 225 ECO CDT 600 CCO 270 ECO and CCO 320 ECO CDT 800...

Page 24: ...en any panel and or access the interior of the appliance or the electric box only a qualified and authorised Technical Assistance Service may install repair or carry out maintenance work to the applia...

Page 25: ...ELECTRICAL SPECIFICATIONS 5 WATER SPECIFICATIONS These details should be quoted when the Technical service is called In appliances consisting of various modules you will find a specifications plate wi...

Page 26: ...NG FROM THE INCORRECT INSTALLATION USE MAINTENANCE OR REPAIR OR CAUSED BY FAILURE TO COMPLY WITH THE STANDARDS AND INSTRUCTIONS PROVIDED 19 1 POSITIONING AND LEVELLING Fagor Industrial recommends that...

Page 27: ...The manufacturer will not be held liable for damage originated by failure to observe this requirement A suitable safety switch Residual current device must be installed near the appliance between the...

Page 28: ...the drum and the wash tank this change must be reflected in Fig 11 On completion of the electrical installation replace and fasten the covers ALT SIM connection in CCO 120 and CCO 160 ALT alternate h...

Page 29: ...02 05 2020 28 SERVICE MANUAL CONVEYOR BELT DISHWASHERS 50Hz 60Hz 50 60Hz Confirm the frequency of your appliance 19 3 POWERS Fig 9 400V 3N 230V 3 Earth N Neutral L1 L2 L3 Cycle...

Page 30: ...R2 9 kW 12024214 R1 9 kW 12024214 R1 9 kW 12024214 M O D E L O S T I P O D E M Q U I N A CCO 320 MODULAR CCO 180 MODULAR CCO 270 MODULAR CW Cold Water Agua fria CONFIGURACION DE RESISTENCIAS DE CALDE...

Page 31: ...TER INLET Min 200 kPa 2 bar 2 kg cm2 29 psi Max 400 kPa 4 bar 4 1 kg cm2 58 psi If the water pressure is higher than the recommended pressure a pressure regulator must be mounted If it should not be c...

Page 32: ...ary to change the setting For the correct hydraulic installation of the machine you must Make sure that the water does not contain waste new installation etc Therefore before connecting the appliance...

Page 33: ...ns The water input pressure to the machine should be 2 to 4 bar Therefore the rinse water control pressure must be adjusted to the following pressures CCO 120 0 7 bar 210 L h CCO 160 0 9 bar 240 L h C...

Page 34: ...ery cold water connection 5 C The dishwasher is equipped with a motor pump for sending the water from the generator to the rinse nozzles The dishwasher includes a flow regulator to ensure constant wat...

Page 35: ...f the work day check that the quantity of product in the reservoirs is enough for the daily requirement Only use liquid or solid detergent specially designed for use with industrial dishwashers and wh...

Page 36: ...tecting the electrical panel in order to access the connection strip for the dispensers Limit switch DE First turn the mains switch IG to OFF in order to remove the cover Next remove the fastening bol...

Page 37: ...the electric panel must be replaced and secured 19 10 EXTRA EMERGENCY BUTTON The appliance also permits the installation of an extra external emergency button in the location required The electric co...

Page 38: ...l slightly upwards at the lower part and then remove Locate the existing spring and mount the new spring in the adjacent space The spring which is now mounted can be released to make the task easier T...

Page 39: ...60 N spring white 12170393 1 60 N spring white 12170393 MACHINE WITH BENCHES Output Input or both 2 60 N springs white 12170393 CCO 160 TYPE OF MACHINE SPRING MOUNTED FIGURE SPRING IN EQUIPMENT STANDA...

Page 40: ...te 12170393 1 60 N spring white 12170393 MACHINE WITH BENCHES Output Input or both 2 60 N springs white 12170393 CCO 225 TYPE OF MACHINE SPRING MOUNTED FIGURE SPRING IN EQUIPMENT STANDARD MACHINE 1 10...

Page 41: ...0 N spring white 12170393 1 60 N spring white 12170393 MACHINE WITH BENCHES Output Input or both 1 100N spring yellow 12158631 1 60N spring white 12170393 CCO 320 TYPE OF MACHINE SPRING MOUNTED FIGURE...

Page 42: ...5 C and in the boiler 80 C 85 C Before placing dishes in the dishwasher carefully remove food remains to avoid blocking the filters jets and tubes Stop the machine at regular intervals to remove any w...

Page 43: ...lower part of the contactor and connect it to the NC Normally closed contact on the upper part of the contact IMPORTANT When the Alternate Simultaneous configuration of the appliance is modified the...

Page 44: ...ine check that the wash distributors filters and trays are correctly positioned 24 1 FIRST FILL AND ACTIVATION OF THE BOILER BEFORE DRAINING THE BOILER THE RINSE TEMP DISPLAY MUST ALWAYS BE DEACTIVATE...

Page 45: ...ntil the generator heats the water and then start to fill the tank The instructions for the start up and use of the generator can be found in the generator instruction manual Once the tank is full the...

Page 46: ...e changes adequate wash and or rinse temperatures cannot be guaranteed If one of the digital thermometers is replaced the nominal heating value must be configured The digital thermometers permit the c...

Page 47: ...igured MOD h Water L h Tank Boiler kg NS CCO 120 500mm x 500mm 80 100 120 210 L h 50 L 20 8 L 220 kg 72 dB CCO 120 ECO CCO 160 100 130 160 240 L h CCO 160 ECO CDT 600 70 kg AS 260 15 kg CRS 600 65 kg...

Page 48: ...ir respective positions Long curtains at the exits and short curtains in the interior Open the water mains tap and check that there is water Close the doors of the appliance Activate the magneto therm...

Page 49: ...It is essential to comply with the following requirements Remove large pieces of waste and quickly rinse all the dishes before placing it in the baskets Soak the cutlery and even the plates when thes...

Page 50: ...se and rinsing prior to inserting the dishes in the dishwasher 28 DIN 10534 standard The DIN 10534 standard is a summary of the DIN 10510 DIN 10511 DIN 10512 and DIN 10522 standards It specifies the h...

Page 51: ...he hygienic and professional operation for the cleaning and disinfection of the dishes must be guaranteed together with the care and maintenance of the dishwasher Hygienic cleaning of the washware in...

Page 52: ...wash tank shall be at least 55 C Since the durability and usability of a drinking glass is substantially affected by the temperature the temperature of the detergent solution should not substantially...

Page 53: ...ygienic warewashing and disinfection results DIN 10522 Warewashers for reusable containers Zone Temperatures where there is no disinfection or oxidation component in the detergent and rinse aid soluti...

Page 54: ...ts can be inserted through the entrance of the appliance Before inserting the baskets prepare all the washware correctly Do not exceed the height limit of the machine entrance 390 mm as this may lead...

Page 55: ...02 05 2020 54 SERVICE MANUAL CONVEYOR BELT DISHWASHERS 30 HYDRAULIC DIAGRAM OF CONVEYOR BELT DISHWASHER...

Page 56: ...02 05 2020 55 SERVICE MANUAL CONVEYOR BELT DISHWASHERS 31 FUNCTIONAL DIAGRAM OF CONVEYOR BELT DISHWASHER...

Page 57: ...02 05 2020 56 SERVICE MANUAL CONVEYOR BELT DISHWASHERS...

Page 58: ...ll be lower 32 1 INTERRUMPING THE WASH PROCESS The wash and rinse processes are deactivated after the baskets have passed through the machine and the feed belt automatically stops after 10 minutes wit...

Page 59: ...OR REPAIR OR CAUSED BY FAILURE TO COMPLY WITH THE STANDARDS AND INSTRUCTIONS PROVIDED FAULT POSSIBLE CAUSE ACTION The machine does not come on The appliance does not receive mains power Check whether...

Page 60: ...gh water hardness Check the water hardness it should be less than 10 fH Traces of salt in tub When filling the salt deposit take care not to spill salt in the tub and clean thoroughly Machine stops du...

Page 61: ...CCO120 CCO 120 ECO CCO 160 CCO 160 ECO CCO 180 CCO 180 ECO CCO 225 and CCO 225 ECO models the CDT 600 drying tunnel must be used Characteristics of the centrifugal fan In the CCO270 CCO 270 ECO CCO 32...

Page 62: ...e CCO120 CCO 120ECO CCO 160 and CCO 160 ECO models the CRS 600 energy recovery fan must be used In the CCO180 CCO 180ECO CCO 225 CCO 225 ECO CCO 270 CCO 270 ECO CCO 320 and CCO 320 ECO models the CRS...

Page 63: ...02 05 2020 62 SERVICE MANUAL CONVEYOR BELT DISHWASHERS 34 3 CONVEYOR MOTOR The conveyor motor and its corresponding reducer are valid for all conveyor belt models Both compact and modular models...

Page 64: ...MANUAL CONVEYOR BELT DISHWASHERS 34 4 FREQUENCY VARIATOR FOR CONVEYOR MOTOR Signal Volt Contacts Start 24 V 6 and 4 Stop 0 V 6 and 4 Clockwise direction 24 V 6 and 3 Anticlockwise direction 0 V 6 and...

Page 65: ...0010 Start programming 1 1 1 1 1 1 P0100 Value in kW 50 Hz 0 0 0 0 0 0 P0304 Vn V 230 230 230 230 230 230 P0305 IN A 1 4 1 4 1 4 1 4 1 4 1 4 P0307 PN kW 0 27 0 27 0 27 0 27 0 27 0 27 P0310 Fn Hz 50 50...

Page 66: ...O 34 5 230 V AC 50 60 HZ 8 8 WAY PROGRAMMABLE RELAY The programmable relay controls the wash and rinse sequences The configured references are Configured relay CCO 120 and CCO 120 ECO 12165945 Configu...

Page 67: ...02 05 2020 66 SERVICE MANUAL CONVEYOR BELT DISHWASHERS...

Page 68: ...30 V AC 1 N 50 HZ 590 KW MOTORPUMP This motor pump is used in the wash tank of the compact conveyor dishwashers CCO 120 CCO 120 ECO CCO 160 and CCO 160 ECO and in the prewash tank of modular conveyor...

Page 69: ...belt dishwashers CCO 180 CCO 180 ECO CCO 225 CCO 225 ECO CCO 270 CCO 270 ECO CCO 320 and CCO 320 ECO 34 8 230 400 V AC 50 HZ MOTORPUMP This motor pump is used in the pre rinse tubs of the modular con...

Page 70: ...EL This temperature control is used for the heating control of the only for compact models or last wash tank for modular models and for the boiler rinse Both have different programmes 12165943 Tempera...

Page 71: ...02 05 2020 70 SERVICE MANUAL CONVEYOR BELT DISHWASHERS...

Page 72: ...ITH COMPLETE A R CODE 12163937 A solenoid valve with filter and non return is included for the water inlet 34 11 FLOW REGULATOR ONLY ECO MODELS COD 12164266 The ECO models have a flow regulator for th...

Page 73: ...compact models fitted as standard in modular models Fagor recommends it is installed 35 2 DRYING TUNNEL The CDT 600 drying tunnel is intended for compact models CCO 120 CCO 120 ECO CCO 160 and CCO 16...

Page 74: ...or dishwashers with cold water inlet CW and temperatures of less than 25 C It should not be installed in machines with hot water inlet or in ECO models with heating of the rinse water in the GWB 40 ge...

Page 75: ...02 05 2020 74 SERVICE MANUAL CONVEYOR BELT DISHWASHERS 36 ELECTRICAL DIAGRAM...

Page 76: ...02 05 2020 75 SERVICE MANUAL CONVEYOR BELT DISHWASHERS...

Page 77: ...02 05 2020 76 SERVICE MANUAL CONVEYOR BELT DISHWASHERS 37 ASSEMBLY ELECTRIC DIAGRAM 37 1 MODULAR CCO 120 CCO 120 ECO CCO 160 CCO 160 ECO...

Page 78: ...02 05 2020 77 SERVICE MANUAL CONVEYOR BELT DISHWASHERS 37 2 COMPACT CCO 180 CCO 180 ECO CCO 225 CCO 225 ECO CCO 270 CCO 270 ECO CCO 320 CCO 320 ECO...

Page 79: ...FAGOR INDUSTRIAL S COOP Santxolopetegi auzoa 22 20560 O ati Gipuzkoa Spain T 34 943 71 80 30 info fagorindustrial com www fagorindustrial com Service Manual...

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