background image

Fagor 

C

ompact Drives and Motors 

Q

uick 

R

eference. Ref.1910

CQR-47/56

Terminating resistor

After connecting the modules, make sure that the elements at each
end connected to the bus have the terminating resistor activated; i.e.
the terminal resistor switch (under the CAN connector) of the last
drive (usually the one farthest away from the CNC) is set to 1 (switch
down) and the rest of the drives with the terminal resistor set to 0
(switch up).The CNC (or the ESA panel), located at the end of the bus
always has this resistor activated.

Transmission speed selection

ELECTRICAL INSTALLATION

MOUNTING CONDITIONS

The servodrive system must be mounted vertically in the
electrical cabinet with the power connectors on top.

The equipment should be installed so as to leave at least 80 mm
(3.15 in) above and below it.

The temperature around the equipment should always be under
55°C/131°F. Vibration should be avoided.

When applying external cooling to the system, make sure that
water condensation does not fall on the equipment.

Never install the servodrive system in places where there are
corrosive gases.

The ER+TH-x/x and ER+TH-18/x+FAN modules should be
mounted away from the rest of the heat sensitive modules and
materials. We recommend the upright position with the cables
down (ideal case), but the horizontal position is also acceptable
(although with lower dissipation). Never position it in the upright
with the cables up. 

ELECTRICAL INTERCONNECTION

See electrical drawings.

Connect the ground connection

Tightening torque 2.3 

 

2.8 N·m

Connect the internal Bus X1

For connecting an external Ballast resistor,  ER+TH-x/x or ER+
TH-18/x+FAN

Remove the wire joining Ri and L+ and connect the module
between Re and L+ terminals. Never connect an external
resistor in parallel with the internal Ballast resistor.

EXTERNAL BALLAST RESISTOR

How to install an EXTERNAL BALLAST RESISTOR with

INTERNAL THERMOSTAT and with NO FAN

How to install an EXTERNAL BALLAST RESISTOR with an

EXTERNAL THERMOSTAT and with NO FAN

How to install an EXTERNAL BALLAST RESISTOR with

INTERNAL THERMOSTAT and FAN

WARNING. 

On top of the ER+TH modules, the air temperature

can reach values over 120°C/248°F. Therefore, the resistor
should be mounted away from the rest of the modules or even
outside the electrical cabinet, always vertically and away from
cables and other temperature sensitive material.

2

3

4

5

1

From version 07.02 on, the drive

may have a CAN board capable

of transmitting data at 1 MBd,

800 kBd or 500 kBd.
The communication speed

between all the drives being

governed by the CNC in the CAN bus

is selected by hardware using the

“BOOT” button on top of the CAN

board connector.

1

0

“BOOT” BUTTON

TERMINAL RESISTOR SWITCH

WARNING.

 On top of the ER+TH modules, the air

temperature can reach values over 120°C/248°F. Therefore,
the resistor should be mounted away from the rest of the
modules or even outside the electrical cabinet, always
vertically and away from cables and other temperature
sensitive material.

WARNING.

 Therefore, the resistor should be mounted away

from the rest of the modules or even outside the electrical
cabinet, always vertically and away from cables and other
temperature sensitive material.

INTERNAL
THERMOSTAT

Tk

Tk

PLC INPUT

+ 24 V DC

160°C

Re

L+

Always install it vertically

Ballast resistor 

connection terminals

Tk connection terminals of 

the internal thermostat 

DIAGRAM.

Take either one of the two pins to + 24 V DC of
the external power supply of the electrical cabi-
net and the other one to a PLC input. 

IMPORTANT.

 

Remember to manage the chosen PLC

input in the PLC program to generate an error
when exceeding the limit temperature (160°C)
detected by the sensor and to open the contact.

Take the Ballast resistor terminals to the Re and L+ terminals of the terminal strip

of the Ballast of the power supply.

L+

Re

EXTERNAL
THERMOSTAT

Tk 

PLC INPUT

+ 24 V DC

200°C

Re

L+

Tk 

Always install it vertically

Ballast resistor 

connection terminals

Element to connect with

the external thermostat 

Re

DIAGRAM.

Take either one of the two pins to + 24

V DC of the external power supply of

the electrical cabinet and the other

one to a PLC input.

 

IMPORTANT.

 

Remember to manage the

chosen PLC input in the PLC program to

generate an error when exceeding the

limit temperature (200°C) detected by

the sensor and to open the contact.

Take the Ballast resistor terminals to the Re and

L+ terminals of the terminal strip of the Ballast

of the power supply.

DIMENSIONS of the
EXTERNAL THERMOSTAT

L+

Summary of Contents for DDS

Page 1: ...FAGOR AUTOMATION Ref 1910 Original instructions FAGOR AUTOMATION DDS Compact Quick Reference...

Page 2: ...ishandling in violation of safety rules or the technical specifications of the product inadequate monitoring or any type of negligence on behalf of the CUSTOMER b Defects caused by improper handling a...

Page 3: ...the maximum value for this speed is shown in the torque speed curves given in this manual Mp Peak torque Maximum torque limited by current generated by the maximum Ip current allowed at zero speed It...

Page 4: ...ctric rigidity 1500 V AC 1 min Degree of protection Overall IP 64 standard IP 54 with fan Axis IP 64 standard IP 65 with oil seal Storage temperature 20 C 80 C 4 F 176 F Ambient temperature 0 C 40 C 3...

Page 5: ...0 2000 3000 4000 5000 min 1 A B C 0 4 8 16 Nm 20 24 12 A B C 0 1000 2000 3000 4000 5000 min 1 0 4 5 10 Nm 1 2 3 6 7 8 9 11 12 13 0 1000 2000 3000 4000 5000 min 1 0 Nm 5 15 20 25 40 A B C 10 30 35 0 10...

Page 6: ...Nm 5 20 25 30 60 10 35 40 45 55 15 50 0 1200 2000 3000 4000 1 0 Nm 5 20 25 30 60 10 35 40 45 55 15 50 65 70 75 0 1200 2000 3000 4000 5000 min 1 0 5 20 25 30 60 10 35 40 45 55 15 50 65 70 75 80 85 90...

Page 7: ...0 Nm 20 60 40 80 100 120 140 160 180 200 220 240 0 1200 2000 3000 4000 5000 min 1 0 Nm 60 30 90 120 150 180 210 240 270 __________ 400 V AC 400 V AC 15 A 1200 min 1 B 2000 min 1 C 3000 min 1 D 4000 m...

Page 8: ...000 3000 4000 5000 min 1 0 Nm 20 60 40 80 100 120 140 0 1200 2000 3000 4000 5000 min 1 0 Nm 20 60 40 80 100 120 140 160 180 0 1200 2000 3000 4000 5000 min 1 0 Nm 20 60 40 80 100 120 140 160 180 200 0...

Page 9: ...XM54 12A 0 14 8 74 1200 3 50 17 5 1 9 4 2 4 9 44 3 7 29 17 8 33 6 63 0 74 0 FXM54 20A 0 14 8 74 2000 5 90 29 5 3 1 2 5 8 2 16 1 35 29 17 8 37 5 62 5 74 0 FXM54 30A 0 14 8 74 3000 8 70 43 5 4 6 1 7 12...

Page 10: ...2 65 0 FXM74 12A 1 40 9 135 1200 9 8 32 3 5 1 4 2 7 3 33 1 9 79 35 8 105 0 135 0 FXM74 20A 1 40 9 135 2000 16 5 54 5 8 6 2 5 12 2 12 0 68 79 35 8 87 5 125 0 FXM74 30A 1 40 9 135 3000 24 3 80 2 12 8 1...

Page 11: ...MENSION LB UNITS mm in FXM73 256 10 08 FXM74 291 11 46 FXM75 326 12 83 FXM76 361 14 21 FXM77 396 15 59 FXM78 431 16 97 DIMENSION F GD R GA ST UNITS mm in mm in mm in mm in mm FXM7 10 0 39 8 0 31 50 1...

Page 12: ...6 16 5 mm Dmin Dmax 19 24 mm Dmin Dmax 19 24 mm EOC 12 SEALING IP65 STAND PIN SIGNAL 1 2 3 4 5 6 REFCOS 485 PTC THERMIST PTC THERMIST SIN REFSIN 1 9 8 7 6 5 4 3 2 11 12 10 P 7 8 9 10 11 12 485 COS CHA...

Page 13: ...rsion 11 Rated speed 3 Manufacturing date 12 Level of vibration 4 Stall current 13 Approx mass 5 Maximum current 14 BEMF Back Electro Motor Force 6 Stall torque 7 Maximum torque 15 Holding brake unloc...

Page 14: ...lass F 150 C 302 F Protection degree Standard configuration IP 65 according to EN 60034 5 60034 5 Storage temperature 20 C 80 C 4 F 176 F Ambient temperature 20 C 40 C 4 F 104 F Working ambient humidi...

Page 15: ...N Names The denomination of each motor is made up of letters and digits that mean the following The sales model is stored in the motor encoder The drive software can automatically adjust the motor par...

Page 16: ...lass Heating class F 150 C 302 F Insulation resistance 500 V DC 10 M or greater Dielectric rigidity 1500 V AC 1 minute Protection degree Standard configuration IP 64 Seal option IP 65 Storage temperat...

Page 17: ...R Amax Hmax POWER 1 FKM 150 180 SIGNAL 2 FKM2 150 180 FKM4 115 110 FKM6 110 105 Note Certain positions cannot be reached by rotating with the based mounted Approx max rotating torque 8 N m Only 5 rota...

Page 18: ...60A 1 min 400V 15 400V FKM43 20A 48 1 min 42 36 30 24 18 12 6 0 1000 0 2000 3000 4000 400V 10 400V 0 6 12 Nm 18 24 30 36 42 48 0 1000 2000 3000 4000 FKM44 30A 2 1 min 400V 10 400V 48 42 36 30 24 18 12...

Page 19: ...40A 400V 15 400V 400V 15 400V 0 5 10 Nm 15 20 25 30 35 40 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 FKM62 60A 1 min FKM63 20A 1000 0 2000 3000 1 min 0 Nm 10 20 30 40 50 60 70 400V 10 400V 1 min...

Page 20: ...15 400V 400V 10 400V FKM66 20A 2 0 1000 2000 1 min 0 20 30 40 50 60 70 10 80 90 100 0 10 20 30 40 50 60 70 80 90 100 1 min FKM66 30A Nm 0 1000 2000 3000 4000 5000 400V 15 400V zz FKM66 20A 2 V 0 1000...

Page 21: ...16 7 11 7 24 7 41 2 47 0 FKM44 40A 0 11 6 47 4000 10 7 43 4 9 1 1 14 9 2 4 0 315 16 7 11 7 27 5 38 5 47 0 FKM62 30A 0 8 9 35 3000 7 1 28 2 8 1 2 14 3 7 2 0 77 16 0 11 9 18 0 30 0 35 0 FKM62 40A 0 8 9...

Page 22: ...4 Models with extra torque brake FKM44 20A 20 FKM44 30A 20 2 FKM44 40A 20 Dimensions in mm 1 in 25 4 mm 168 5 126 125 54 279 10 329 18 24j6 110j6 50 0 1 3 5 0 1 50 0 25 32 130 1 5 0 27 0 2 0 7 M8x19 F...

Page 23: ...e extra torque holding brake is 10000 rev min 217 176 R6 158 387 5 295 5 12 445 5 18 68 1 9 0 165 40 32k6 130j6 58 0 25 58 0 1 3 5 0 1 35 0 5 8 Dimensions in mm 1 in 25 4 mm Models with extra torque b...

Page 24: ...OUNTING ARRANGEMENTS IM CODE IDENTIFICATION Names The denomination of each motor is made up of letters and digits that mean the following The sales model is stored in the motor encoder The drive softw...

Page 25: ...M2 4 6 series with F winding E3 A3 encoder only available on FKM2 4 6 6V 8 series with A winding 1 QR code Serial Nr 2 Version 3 Postal address 4 Stall current 5 Maximum current 6 Stall torque 7 Maxim...

Page 26: ...anently regardless of the speed duty cycle S1 S1 duty cycle continuous Operation with constant load enough to stabilize the temperature of the motor S6 S6 duty cycle intermittent operation Uninterrupt...

Page 27: ...vibration V5 V10 Optional degree of vibration V3 V5 On E03 and HS3 series Standard degree of vibration V3 Mounting On E01 and E02 series Horizontal IM B3 IM B5 IM B35 Vertical IM V1 IM V5 IM V15 On E0...

Page 28: ...ted speed Rated torque Rated current Max speed Inertia Weight B P E01 E02 PN kW nN 1 min MN N m IN A nmax 1 min J kg cm P kg 5 5 1500 35 0 14 6 9000 10000 210 52 56 Torque Nm 35 3 36 0 23 5 S1 S6 40 1...

Page 29: ...5000 Speed 1 min Power kW 10 7 7 star delta 5 0 0 star delta 70 70 60 50 47 7 S6 40 Torque Nm 40 30 20 10 0 0 1500 4000 6000 10000 15000 Speed 1 min S1 17 9 31 0 S6 40 S1 4 4 3 0 S1 26 5 A S1 25 8 A S...

Page 30: ...10 59 9 72 2 95 1 67 21 50 8 66 8 46 4 49 10 59 2 76 2 16 0 47 8 03 FM7 A110 3 E0 10 39 7 72 6 30 11 00 5 00 3 50 0 63 13 50 13 05 2 16 1 67 22 48 11 42 8 78 5 16 12 09 4 25 3 31 0 59 10 24 FM7 A150...

Page 31: ...2h6 8h11 5 0 10h9 22 M5 3 15 2 76 0 078 1 26h6 0 31h11 0 20 0 39h9 0 87 M5 FM7 A075 1 E0 110 90 0 5 48h6 9h11 5 5 14h9 40 M5 4 33 3 54 0 019 1 89h6 0 35h11 0 21 0 55h9 1 57 M5 FM7 A090 1 E0 110 90 0 5...

Page 32: ...E03 19 9 8 4 7 1h7 8 0 0 7 9 8 17 5 2 3 15 7 10 0 7 4 0 5 8 0 10 6 1 6 6 4 9 8 4 4 2 36 0 02 1 1h6 FM7 D110 S1D0 E03 21 9 10 4 9 1h7 9 8 0 9 11 8 18 7 3 1 16 5 10 6 8 0 0 5 10 2 13 5 1 6 7 2 10 9 5 1...

Page 33: ...B Rotational excentricity of shaft extension runout C Shaft runout at the end D Concentricity between flange and shaft diameters E Concentricity of the support side of the flange with respect to the...

Page 34: ...When using mechanical transmission elements the end of the motor shaft may be subjet to radial loads Make sure that the maximum radial load values at the end of the shaft do not exceed the permitted...

Page 35: ...F T K e y l e s s 0 1 W i t h k e y h a l f k e y b a l a n c i n g R E L E A S E 1 2 E 0 1 s e r i e s E 0 2 s e r i e s s e e n o t e 1 s e e n o t e 3 s e e n o t e 2 Note 1 The flange foot mount t...

Page 36: ...is is not the case for units with NR reference for which the user must select the appropriate resistor model depending on the energy to be dissipated in the application Therefore the latter do not com...

Page 37: ...t derating Storage temperature 25 C 60 C 13 F 140 F Shipping temperature 25 C 70 C 13 F 158 F Sealing degree IP 2x Working ambient humidity 90 non condensing at 45 C 113 F Max installation altitude 20...

Page 38: ...ING Careful with the surface of these resistors Remember that its temperature may exceed 300 C 572 F with internal thermostat ER TH 18 1800 ER TH 18 2200 ER TH 18 1000 FAN ER TH 18 1500 FAN ER TH 18 2...

Page 39: ...0 CONTACT PERSON NORMALLY CLOSED CONTACT OPENING TEMPERATURE 200 C 392 F 10 RATED VOLTAGE CURRENT 250 V AC 2 A WIRE SECTION 0 25 mm ER TH 43 350 ER TH 24 750 ER TH 24 1000 ER TH 18 1000 Units mm in mm...

Page 40: ...5 r e s e r v e d I 0 B B A A 1 3 X 1 1 2 3 L 1 L 2 1 2 3 4 5 6 7 8 9 1 0 D r i v e E n a b l e S p e e d E n a b l e 1 0 1 1 9 2 6 1 9 X 4 2 6 t e m p 2 2 2 1 1 2 3 1 1 2 1 0 1 2 5 2 4 P r o g r a m...

Page 41: ...2 3 4 1 1 1 0 1 2 7 8 6 5 9 f r o n t v i e w T E M P t e m p t e m p C a b l e 3 x 2 x 0 1 4 4 x 0 1 4 2 x 0 5 C O S R E F C O S 4 8 5 A S 1 X 7 P h o e n i x 5 0 8 m m A S 2 r e l a y N C o r w i t...

Page 42: ...aracteristics Maximum voltage 250 V Maximum load current peak 150 mA 500 mA Maximum internal resistance 24 Galvanic isolation voltage 3750 V 1 min Analog outputs characteristics Resolution 4 88 mV Vol...

Page 43: ...i n S h i e l d e d b y p a i r s o f c a b l e s O v e r a l l s h i e l d T h e o v e r a l l s h i e l d m u s t b e c o n n e c t e d t o t h e m e t a l l i c h o u s i n g o f t h e c o n n e c...

Page 44: ...4 8 5 RS 232 CABLE 8 6 4 2 5 PIN Overall s hield M et allic s hield connect ed t o CHAS S IS pin Only at t he drive end RxD S IGNAL 5 S ub D F9 Fr ont view 1 3 1 6 9 TxD 3 DTR DS R CTS GND CHA S S IS...

Page 45: ...rt B pinout 1 N C 2 Tx RS232 0UT 3 Rx RS232 IN 4 N C 5 RS232 GND 6 Rx RS422 IN 7 Rx RS422 IN 8 Tx RS422 OUT 9 Tx RS422 OUT Fur further detail on the pinout of port A of the adapter see the relevant se...

Page 46: ...0 F E D B A 9 8 7 6 2 1 4 0 F C 5 3 1 E D B A 9 8 7 6 2 4 0 F C 5 3 1 E D B A 9 8 7 6 2 4 0 F E D C B A 9 8 7 6 5 3 2 1 X AXIS Node 1 Y AXIS Node 2 B AXIS Node 3 CNC Node 0 OUT OUT IN OUT IN OUT IN OU...

Page 47: ...an reach values over 120 C 248 F Therefore the resistor should be mounted away from the rest of the modules or even outside the electrical cabinet always vertically and away from cables and other temp...

Page 48: ...ing the isolation adapter TSIA 1 INFORMATION Note that the isolation adapter TSIA 1 does not check the encoder signals or the temperature sensor of the motor It only provides galvanic isolation of the...

Page 49: ...quipment to be connected together with the DDS system must be powered through a second contactor or through auxiliary contacts of the drive s contactor INFORMATION The mains filter may be installed ei...

Page 50: ...ay be connected directly through a transformer or auto transformer in mains with a TN type distribution diagram MANDATORY With an IT distribution diagram always install the DDS system to mains through...

Page 51: ...al to each drive by means of KA4 and KA6 Stop When the emergency line breaks or the OFF or S1 keys are opened the control circuit of the drives must keep on working to brake the motors and the DRIVE E...

Page 52: ...K K A 6 2 4 V D C 2 4 V D C K A 3 G N D E R R O R R E S E T D R I V E E N A B L E S P E E D E N A B L E S T Note Compact modules do not have a System Speed Enable signal In this schematics even when...

Page 53: ...D E N A B L E D R X O K D R I V E E N A B L E S P E E D E N A B L E D R Z O K G N D 2 4 V D C O N K A 3 S P E E D E N A B L E E R R O R R E S E T D R I V E E N A B L E G N D D R S O K C H A S S I S F...

Page 54: ...e no sales models like SCD X XX C0 1 X X X X or SCD X XX C0 2 X X X X S0 SI C0 Analog I O 0 2 Encoder simulator Direct feedback 1 Includes external resistor Is does not include external resistor SERCO...

Page 55: ...ERCOS VECON 06 01 up to 06 17 SERCOS VECON 2 VECON 3 06 18 up to 06 25 SERCOS VECON 2 VECON 3 06 26 and later SERCOS VECON 2 VECON 3 VECON 4 07 0x CAN VECON 2 VECON 3 08 01 to 08 04 CAN VECON 2 VECON...

Page 56: ...s and Motors Quick Reference Ref 1910 Cod 14460012 N U Fagor Automation S Coop B San Andr s 19 Apdo 144 E 20500 Arrasate Mondrag n Spain Tel 34 943 039 800 Fax 34 943 791 712 E mail info fagorautomati...

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