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AC Brushless Servo Drive System Manual  Ver: 0002

ACa - 10 / 32

Preliminary

2.1

INTRODUCTION

The A.C.Servo drive is a compact speed drive which includes the power supply and is designed to
control a single Brushless ACS motor.
There are four modules of different power offering peak currents of 5, 10, 20 and 30 Amps -rms-
and whose main characteristics are:

- Three-phase power supply from Mains.
- Independent Power and Control supplies
- Dynamic braking in case of Mains fault.
- PWM  IGBTs.
- Incremental TTL Encoder feedback with 2500 ppt.
- Programmable encoder output 2/n (n, from 2 to 16)
- Velocity or Torque command.
- Velocity command filtered with ramps.
- Logic inputs to control the motor (Speed and Drive Enable).
- Galvanic isolation between power and control.
- Analog outputs to monitor speed and current.
- Control against excessive acceleration/deceleration.
- 7-segment display to monitor the status of the servo drive system.
- Internal fan activation depending on the Drive_Enable signal.
- Protection against feedback loss.
- Protection against excessive drive temperature.
- Protection against Bus overvoltage or undervoltage.
- i2t  protection in the motor.
- Protection of the internal Ballast resistor (i2t).
- Short-circuit protection in the motor output terminals.
- Protection against a phase drop.

A.C. Servodrive

Summary of Contents for ACS Series

Page 1: ...AC Brushless Servo Drive System Manual Ver 0002 ACa 1 32 Preliminary Fagor Automation S Coop Ver 0002 Brushless AC Servodrives analog...

Page 2: ...CHARACTERISTICS 9 1 5 SALES REFERENCE 9 A C Servodrive 10 2 1 INTRODUCTION 10 2 2 GENERAL CHARACTERISTICS 11 2 3 CONNECTORS 11 2 4 STATUS DISPLAY 14 2 5 PLACA DE CARACTER STICAS Y REFERENCIA COMERCIAL...

Page 3: ...ocontactourtechniciansatany ofoursubsidiariesworldwide ThankyouforchoosingFagor Declaration of conformity Manufacturer Fagor Automation S Coop BarriodeSanAndr ss n C P 20500 Mondrag n Guip zcoa SPAIN...

Page 4: ...ke B5 V1 V3 Excitation Permanent rare earth magnets SmCo Temperature sensor Thermistor Shaft end Cylindrical with keyway Option with no keyway Mounting Face flange Mounting method B5 V1 V3 as recommen...

Page 5: ...0 4 3 6 0 7 6 6 2 2 6 13 0 4000 4 2 21 0 1 1 0 6 19 3 4 9 1 1 6 0 7 6 6 2 2 0 10 0 2000 1 6 8 0 0 4 1 3 9 4 48 0 8 5 4 5 5 5 6 3 2 0 10 0 4000 3 2 16 0 0 8 0 6 18 8 13 0 2 4 4 5 5 5 3 1 6 3 3 9 19 5...

Page 6: ...AC Brushless Servo Drive System Manual Ver 0002 ACa 6 32 Preliminary 1 2 MECHANICAL DIMENSIONS ACMOTORS...

Page 7: ...AC Brushless Servo Drive System Manual Ver 0002 ACa 7 32 Preliminary...

Page 8: ...setheshaft Wheninstallingthemotor verifythatthebrakereleasestheshaftcompletely before turning it for the first time Connecting the motor windings in the order indicated on the connector U V W the shaf...

Page 9: ...ut Keyway BRAKE OPTION 0 Without brake 1 With standard brake 24 Vdc VENTILATION 0 Without Fan 1 5 SALESREFERENCE 1 4 BRAKE CHARACTERISTICS Motor Type Torque Maximum RPM Power On Off Delay Unlocking vo...

Page 10: ...500ppt Programmableencoderoutput2 n n from2to16 VelocityorTorquecommand Velocitycommandfilteredwithramps Logicinputstocontrolthemotor SpeedandDriveEnable Galvanicisolationbetweenpowerandcontrol Analog...

Page 11: ...AuxiliarPowerSupplyterminals Themaximumcablesectionatthesepowerterminalsis 2 5mm2 Totalisolationbetweenpowerandcontrolcircuits Fagor A C S Drive ACS 05 ACS 10 ACS 20 ACS 30 Rated output current 2 5 Am...

Page 12: ...on Pin5ofX2 ReferencepointforthefollowingEnablesignals Drive Enable Pin 4 of X2 At 0Vdc disables current through the motor which loses its torque Speed Enable Pin 3 of X2 A 0Vdc forces a zero speed co...

Page 13: ...ay Status and Alarm messages from the Status Display X1 Connector for the encoder input signals Connector for encoder signal output to CNC Auxiliar Power Supply input terminals Connectors and front pa...

Page 14: ...ycycle Improveitscooling NoFeedback Solutions Checkthatthefeedbackcableandconnectorsareproperlyconnected Driveovertemperature Solutions Smooththedutycycle Improveitscooling Motoroverloadwarning fastbl...

Page 15: ...Internalcontrolerror ortheRITvalueiswrong Phase droped Any of the main phases has droped or a mains microcut has been longer than 100ms Note Allthealarmsarelatched theunit controlandpowersupply mustb...

Page 16: ...n 6 X2 Pin 7 X2 WARNING OUTPUT DRIVE SPEED Pin 3 X2 Offset RTV1 RIT RAPT J4 a b c A Pin 5 X2 Pin 4 X2 Control de PWM COMMON COMMON RAD1 CAD1 RAP1 CAI1 RAJFV VEL VELOCITY Pin 8 X1 Pin 5 X2 B3 B0 RTV1 P...

Page 17: ...AC Brushless Servo Drive System Manual Ver 0002 ACa 17 32 Preliminary User notes...

Page 18: ...softheencoderpulsesandtheequivalent voltageintheinternaldrivecircuits RAPT ItdeterminesiftheBallastisaninternalorexternalresistor IfanexternalBallastis installedRAPTshouldbeequalto 10 Ohms AnopenRAPTm...

Page 19: ...x0 IM 3140F 05 IM 3140F 10 220K 6 2K FXM32 20F I0 xx0 IM 3220F 05 IM 3220F 10 220K 12K FXM32 40F I0 xx0 IM 3240F 10 IM 3240F 20 68K 6 2K FXM33 20F I0 xx0 IM 3320F 10 IM 3320F 20 100K 12K FXM33 40F I0...

Page 20: ...h correspondstothemaximumvalueofthecurrentcommand Thisadjustmentmaybeusedto decrease 100 thevalueofthatcurrentlimit Turningthispotclockwiseallowsmorecurrenttoflowthroughthemotor PIGain Foradjustingthe...

Page 21: ...AC Brushless Servo Drive System Manual Ver 0002 ACa 21 32 Preliminary User notes...

Page 22: ...pollutants rememberthatitsdegreeofprotectionisIP20 Neverinstallitexposingittoflammable gases Avoidexcessiveheatandhumidity Theambienttemperaturemustneverexceed45 C 113 F Mountthemodulesvertically assh...

Page 23: ...ledontheMains inputlines theirmaximumcurrentswilldependonthevalueoftheMainsvoltage Athermalswitchmayoptionallyreplacethefuses Important Thesecondarywindingsmusthaveastarconnectionwithitsmiddlepointcon...

Page 24: ...40F I0 xx0 3 1 FXM14 20F I0 xx0 2 1 FXM14 40F I0 xx0 4 2 FXM31 20F I0 xx0 1 6 FXM31 40F I0 xx0 3 2 FXM32 20F I0 xx0 3 2 FXM32 40F I0 xx0 6 3 FXM33 20F I0 xx0 4 7 FXM33 40F I0 xx0 9 4 FXM34 20F I0 xx0...

Page 25: ...125Vac 0 6A 110Vdc 2A 30Vdc Enable signals using 10V voltage X1 SPEED DRIVE COMMON 2 1 3 10 V 10 V X2 X2 4 5 X2 X1 3 Connectionofthemonitoringandcontrolsignals Monitoring Thedriveoffers 10Vdcatits ve...

Page 26: ...1 3 5 10 15 20 1 2 3 4 5 6 7 8 11 Sub D M15 8 1 15 9 Sub D M15 4x2x0 14 2x0 5 Cable A A B B Z Z 5 Vdc W Tp V 1 2 3 4 5 6 7 8 11 10 15 12 13 14 9 GND Tp U U V W 14 15 16 9 4 3 11 10 9 8 6 12 13 14 15...

Page 27: ...input 5 4 6 VEL VEL Inverted velocity command input Uref 0V 5 4 6 Uninverted velocity command input Uref 0V 4 7 CURR Current command Current command input Uref 0V Generation of the inverted velocity...

Page 28: ...s a simple circuit to power the brake of the FXM Warning When using an autotransformer thesecondarymust haveastarconnectionwithits middlepointconnectedtoground FusesareMANDATORY Thedelaywhendisconnect...

Page 29: ...tiometertoadjustthemaximumpeakcurrent maximummotor torque To monitor the peak current the motor may be turned back and forth at full torque and withoutgeneratingramps AdjustthegainofthevelocityPIwitht...

Page 30: ...10 IM 7512F 30 FXM33 40F I0 xx0 IM 3220F 10 FXM34 20F I0 xx0 IM 3240F 10 FXM34 40F I0 xx0 IM 3320F 10 FXM53 20F I0 xx0 IM 3420F 10 FXM53 40F I0 xx0 IM 3240F 20 FXM54 20F I0 xx0 IM 3320F 20 FXM54 30F...

Page 31: ...s sheet has not been sent to us the warranty period ends 15 months from when the product left our warehouse FAGOR is committed to repairing or replacing its products from the time when the first such...

Page 32: ...5273 California FAGOR AUTOMATION West Coast 3176 Pullman Suite 110 Costa Mesa CA 92626 Tel 1 714 9579885 9892 Fax 1 714 9579891 caservice fagor automation com New Jersey FAGOR AUTOMATION East Coast Te...

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