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3.  ELECTRICAL EQUIPMENT ARRANGEMENT

Figure 3 shows the layout of the electrical equipment required for 

installing the 5413ph operator with 844T remote equipment.  

4.  PRELIMINARY CHECKS

The door structure must be suitable to be automated and must 

conform to standards EN12604 and EN 12605.

The rope winding shaft must have a keyway. It must project laterally 

by  a  width  sufficient  to  install  the  operator  and  the  key  locking 

collars (operator mounted directly on shaft) or to secure the crown-

gear (mounting with chain transmission - optional item). Some door 

manufacturers supply special joints with shaft, which makes it possi

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ble to motorise doors which were built without the required facility.

Check the efficiency of bearings, wheels, parachute system, door 

rail and joints.  Also make sure that the traction ropes are perfectly 

fitted in the grooves of the drums, do not come into contact with 

mechanical parts or fixed parts of the structure, and are subjected 

to the same degree of tension.

Make sure that there is no friction on the door: the door must slide 

smoothly when both opening and closing. 

Check if the door is well balanced: if stopped in any position, it 

must remain still. 

Remember that European standards EN12604 and EN12453 pre

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scribe 260N, for manually moved doors, as the maximum limit of 

force applied to the handles for manual manoeuvre, and 390N 

for motorised doors. 

Consult the technical documentation of the door to find out the 

shaft torque required for movement and the number of revs ne

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cessary for complete opening.

Consult table 1 to see which type of installation (directly on shaft 

or chain transmission with reduction) satisfies the declared speci

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Fig. 2

Fig. 3

 

 Power cabling - 5x1.5  (4xPower supply   Earth)

  

Power cabling- 4x1. 5 (3xMotor power supply  Earth) + 2x0.5 flashing lamp

 

 

Low voltage cabling - controls for equ safety edge

  

Low voltage cabling - 4x0,5  Rx photocells

  

Low voltage cabling - 2x0.5  Tx photocells

  

Low voltage cabling - radio receiver

  

Low voltage cabling - 6x0.5 control panel

  

Equipment enclosure

  

Operator

  

Power take-off

  Securing plate

  Limit-switch unit

  Winch

(in models for which it is supplied)

  Equipment enclosure

  

Release lever

  Key securing bushes

  Key

  Securing plate 3D (optional item)

fications. 

The  efficiency  and  safety  of  the  automated  system  are  closely 

linked to the above. You therefore must get in touch with the door 

manufacturer or installer if you encounter any problems. Remove 

the door mechanical closures to ensure the door is locked by the 

automated system. Remove the manual activation device if sup

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plied.  Check if an efficient earthing system is available for electrical 

connection to the operator.

5.  INSTALLING THE OPERATOR

To work under safe conditions, we advise you to install the operator 

while keeping the door fully closed and to read the whole of this 

chapter before starting to install.

The 541 3ph operator has a 25.4 mm (1”) power take-off. If the dri

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ve shaft is of a different size, the chain transmission (optional item) 

must be installed. 

The manual activation devices (release and chain drive) are desig

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ned for installation at a height of up to 4 metres. To install at greater 

heights, use the extension kits (optional items).

The operator is equipped with four microswitches with the following 

functions:

•Opening limit-switch

•Closing limit-switch

•Winch  safety  switch  (only  on  models  supplied  with  the  manual 

manoeuvring system)

•Release control safety switch

The supplied support plate will enable you to secure the operator 

at a maximum distance of 125mm between the anchoring point 

(wall or metal structure) and the power take-off axis.

Before installing, we advise you to check the rotation direction of 

the power take-off (see paragraphs 5.7).

For all matters referring to the electrical system, please consult the 

chapter entitled “Warnings for the installer” and chapters 3 and 6 

of these instructions.

The supplied 

Cordura

 handle can be installed, using the plate fa

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stening points, on the operator, to facilitate the shifting operations 

during the preliminary stages of installation.  

Summary of Contents for 541 3ph

Page 1: ...541 3ph 541 3ph...

Page 2: ...r any deformation that may occur during use 10 The installation must conform to Standards EN 12453 and EN 12445 For non EU countries to obtain an adequate level of safety the Standards mentioned above...

Page 3: ...ced industrial sectional doors They consist of an electro mechanical operator with on board 541D inter connection board for remote control unit 844T Installation is possible either directly on the sha...

Page 4: ...2x0 5 Tx photocells Low voltage cabling radio receiver Low voltage cabling 6x0 5 control panel Equipment enclosure Operator Power take off Securing plate Limit switch unit Winch in models for which it...

Page 5: ...port wall or metal structure on which you have decided to secure it see figure 6 Tighten the screws without forcing them while resting the plate on the support Trace the position of the installation h...

Page 6: ...ee figure 9 so that the winch support disappears completely inside the plastic enclosure see figure 10 Check if the traction of just one of the chain sections causes the winch to engage and if the win...

Page 7: ...hat the operator actually reaches the desired positions when opening and closing If this does not occur correct the limit switch positions using trimmer 1 If used with 578D equipment you can correct t...

Page 8: ...locked operator and the relevant positions of the release ropes with red knob and locking ropes with green knob Fit the lever and make sure that it reaches the travel limits in the two directions at...

Page 9: ...cables The 541 3ph operator is supplied with an on board inter connection board 6 1 CONNECTIONS OF 844T ELECTRONIC EQUIPMENT Lay the raceways according to the instructions in figure 4 Make the connec...

Page 10: ...the equipment activates the electric motor which drives the door to opening position to permit access In dead man systems the command push button must be kept pressed for the whole duration of the ope...

Page 11: ......

Page 12: ...ldungen in vorliegendem Handbuch sind unverbindlich FAAC beh lt sich das Recht vor ohne die wesentlichen Eigenschaften dieses Ger tes zu ver ndern und ohne Verbindlichkeiten in Bezug auf die Neufassun...

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