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16

GENERAL SAFETY INSTRUCTIONS FOR

INSTALLATION AND MAINTENANCE

For an efficient and safe automated door, correctly observe the installation procedures and use instructions. Incorrect installation
and use can cause serious damage to persons and property.

Carefully read the whole installation manual before you begin installing.
Do not make any modifications which are not mentioned in this manual.
Do not install the operator for uses other than those indicated.
To fasten, use the supplied accessories or, in any case, fastening systems (screws, expansion plugs, etc.) suitable for the type
of support and for the mechanical stresses exerted by the automated system.

Check if the sectional door conforms to standards EN12604 and EN12605 (the information can be found in the documentation
accompanying the door itself).  For non-EU countries, the above mentioned standards must be observed in addition to the
national standard references to get a suitable safety level.
Make sure that the door is correctly balanced, correctly operational, and supplied with mechanical opening stops.

When installing we advise you to:
•obtain the material and tools indicated in the following paragraph “Tools and materials” and keep them near at hand.
•use a stable support for performing operations without a floor support.
•protect your face and hands adequately before making the holes with the drill.

do not allow children to play near during installation, use and during the automated system release manoeuvre.

remove any debris and objects which could hamper movement, before powering up the system.

remove the door’s closing mechanism to ensure the door is closed by the automatism.

stick on the warning stickers as shown in the instruction.

Install the manual release devices at a height of not over 180cm.
Install the external control devices 

at a height of not below 150 cm, clear of the door movement area, but in a position

enabling visual control of the area.
When you have finished installing, check if the anti-crushing device is able to detect a 50mm high object on the ground and if
a weight of 20 kg applied to the door, causes the opening movement to stop.

Use the automated system observing the instructions in the “User’s guide”.

The 531EM automated system does not require periodic replacement of parts.
Every month, run a functional check of the safety devices and of the anti-crushing system:  a non-deformable object with a
height of 50 mm laid on the ground, must be correctly detected

Draft, keep and update the maintenance register.

TOOLS AND MATERIALS

Tools required for installing the 531EM operator.
•a hammer drill with relevant wall and iron bits
•screwdrivers for cross-head and cut-head screws
•two flat wrenches for 13 mm hexagon head screws

Material required for installing the 531EM operator and the relevant accessories (if present):
•cable 2x0.5 mm² (emitting photocells, pulse generators for opening movement and stop)
•cable 3x0.5 mm² (radio receiver Plus 1 or PL)
•cable 4x0.5 mm² (receiver photocells)
•cable 2x1.5 mm²  (flashing lamp)

cable 2 x 1.5 + earth (power supply)

Use cables with an adequate degree of insulation.
The electric system must conform to the prescriptions in the chapter entitled “Warnings for the installer”.

The 230 Vac power cable must be laid and connected by a qualified installation technician. Arrange for a Schuko 16A socket
to be installed near the operator.

Lay the cables in the appropriate pipes and do not allow loose cables to come into contact with moving parts of the automated
system and the door.

Summary of Contents for 531EM

Page 1: ...ciclata 100 per la natura for nature recycled paper 100 ist umweltfreundlich 100 Altpapier para la naturaleza 100 papel reciclado papier recyclÈ 100 pour la nature voor de natuur 100 kringlooppapier 531EM 531EM ...

Page 2: ...ndicator light e g FAACLIGHT is recommended for every system as well as a warning sign adequately secured to the frame structure in addition to the devices mentioned at point 15 17 FAAC declines all liability as concerns safety and efficient operation of the automated system if system components not produced by FAAC are used 18 For maintenance strictly use original parts by FAAC 19 Do not in any w...

Page 3: ...m stick on the warning stickers as shown in the instruction Install the manual release devices at a height of not over 180cm Install the external control devices at a height of not below 150 cm clear of the door movement area but in a position enabling visual control of the area When you have finished installing check if the anti crushing device is able to detect a 50mm high object on the ground a...

Page 4: ...1 TECHNICAL SPECIFICATIONS MODEL 531EM Power supply Vac 6 10 50Hz 230 Electric motor Vdc 24 Maximum absorbed power W 220 Thrust force N 600 Type of use Continuous Minimum distance from ceiling mm 35 Courtesy light Vac W 230 25 max Courtesy light timer sec 120 Standard speed of carriage load free m min 6 6 Lower speed of carriage load free m min 3 8 Deceleration speed m min 1 3 Noise at standard sp...

Page 5: ...s Check correct balance and if the opening mechanical stops have been installed 4 DESCRIPTION Remove the door s mechanical closing devices so that the door is closed by the automatic system Check if there is an efficient earth plate for electrical connection of the operator Make sure there is a clearance of at least 35 mm between the ceiling and the highest sliding point of the door fig 4 Check if...

Page 6: ...fig 7 ref A 4 Tighten the chain a little by tightening the nut fig 7 ref C 5 Place the sliding guide on its side fig 8 6 Push the carriage near the drive coupling unit fig 8 ref C 7 Adjust the tensioner fig 8 ref A so that the central part of the loop formed of the upper section of the chain coincides approximately with middle of the sliding guide fig 8 ref B Warning overtightening can damage the ...

Page 7: ...e on the lintel corresponding to the max height reached by the door during movement see fig 4 3 Position the front connection fixing bracket with bottom edge at least 5 mm above the intersection point of the lines and centred with the vertical line fig 12 See par 7 2 for correct positioning of the bracket with respect to the connection point on the door 4 Mark the two fixing points 5 Drill the hol...

Page 8: ...l brackets proceeding as described in steps 9 10 and 12 fig 15 7 2 CONNECTION ON DOOR 1 Assemble the connection bracket with the carriage bar fig 16 If using the outside release device position the connection bracket on the door so that the release wire loop is turned towards the left side of the door fig 16 and 17 2 Close the door and bring the carriage near it 3 Position the connection bracket o...

Page 9: ...lly fig 22 4 Pull the release handle sideways in the direction of the door fig 23 Check that on releasing the handle the LOCK window located under the carriage is red Manually move the door until locating the carriage coupling point Attention make sure that there are no persons animals or objects in the door movement area during the release manoeuvre 7 5 OUTSIDE RELEASE If the automatic system is ...

Page 10: ...FSW TX FSW Terminal for connection of the negative pole of the photocell transmitter TX CONNECTOR J2 low voltage Connector J2 is used for quick connection of MINIDEC DECODER and RP RECEIVER cards Insert and remove the cards after disconnecting the power to the operator TERMINAL BOARD J3 high voltage Terminal board for 230Vac 50Hz power supply on the support plate Earth fixing screw fig 26 ref A TE...

Page 11: ...revent any electrical interference use separate sheaths The operator is equipped with a cable with Shuko plug already wired if using a different cable make sure to connect the earth to the special anchoring point indicated in fig 26 ref A For the cable passage use the arrangement located on the back of the housing If tubing is used execute the slot as shown in fig 26 ref B Carry out the electrical...

Page 12: ...for 1 second The courtesy light starts to flash when the button is released 1 After 8 seconds the operator automatically does a closing operation until detecting the ground stop 2 The operator starts the opening movement Wait until it reaches the opening end travel or effect an OPEN command in the position in which stopping of movement is required 3 The operator closes the door 4 Wait until the do...

Page 13: ... 5 seconds On releasing the button the courtesy light starts flashing Carry out the following procedure within 4 seconds otherwise the operator carries out automatic SET UP 1 Effect the 1st OPEN command the operator carries out a closing operation until detecting the ground stop 2 Effect the 2nd OPEN command the operator carries out an opening movement 3 Effect the 3rd OPEN command to establish th...

Page 14: ...the automatic system does not carry out any operation The STOP and FSW safety devices are active even during the learning phase Their incorrect connection or non connection inhibits operator operation Check the status of the LEDS following the indications given in the Input LEDs status tables Check the connections given in fig 27 The automatic system does not perform any movement The STOP command ...

Page 15: ...pecial antenna To install the antenna on the automatic system drill the housing from the inside in the controlled area fig 34 and fix the antenna with the special nut fig 35 Using the RP2 868SLH receiver the second channel can be used for the STOP command or for activating other devices e g lighting systems using the free contact output The buffer battery kit will activate the automated system in ...

Page 16: ...ance as the new closing contact point and goes into closed status To restore the correct positions remove the obstacle and command a new cycle at the next closure the automated system will advance at low speed until it detects the closing contact point The door is normally closed when the electronic control unit receives an opening command from the remote control or from any other type of pulse ge...

Page 17: ..._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ n a i c i n h c e T r e m o t s u C 9 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ...

Page 18: ...pen van de apparaat gehandhaafd blijven zonder zich daardoor te verplichten deze publicatie bij te werken Timbro del Rivenditore Distributor s Stamp Timbre de l Agent Fachhändlerstempel Sello del Revendedor Stempel van de dealer FAAC S p A Via Benini 1 40069 Zola Predosa BO ITALIA Tel 051 61724 Fax 051 758518 www faacgroup com FAAC per la natura La presente istruzione è realizzata al 100 in carta ...

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