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Ezy-Lift 2000, Installation Manual, Page: 10 / 21

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Ezy-Lift 2000 Installation Manual Download Page 10

10 

10  

 
 

 
 
Back out the three screws that secure the Winch Terminal Block 
Cover.  Remove the cover and set it aside. 
 
 
 
 
 
 
 
 
 
 
 

 
 
 

 
 
 
 
 
 
 
A fish lead will extend out of the Winch 
Power Cable Feed Hole and run through the 
crossbar towards the end that abuts to the 
pump side arm.  There the fish lead exits the 
cross bar. 
 
 

 
 
 
 

 
 
 
 
 
 
Locate the Winch Power Cable in the pump side 
arm and pull the ends out of the arm.  Connect the 
power cable to the fish lead and pull the fish lead 
through the Winch Power Cable Feed Hole.  Set 
the electrical leads aside. 
 
 
 
 

 
 

Summary of Contents for 2000

Page 1: ......

Page 2: ...his manual Failure to follow safety precautions may result in accidents that may result in property damage serious injury or death Lifting Capacity 2 000 Lbs for Flat Bed Power Supply 12 V DC operation from vehicle battery 150 amp fuse at vehicle battery Hydraulic System Single direction system with directional valve Two 3 cylinders provide lift rotation Crane Winch Designed for lifting with 159 1...

Page 3: ...e missing contact Ezy Lift Tech Support at 713 589 9449 before beginning installation Park the truck on a level surface and set the parking brake and chock the wheels for safety Tools Needed Rivet Nut Tool Dodge Only Metric Allen Wrench Set Drill Standard Open End Wrench Set Tape Measure Metric Open End Wrench Set Ratchet 1 Hole Saw Bit Rasp Rubber Mallet Standard Socket Set Drill Bit Set Standard...

Page 4: ...y Lift closer to the rear of the truck bed or towards the truck cab the decision should be based on the size of the loads mostly hoisted The larger the dimensions of the load the further back towards the rear of the bed the unit should be mounted For example when the unit is in stalled towards the rear of the bed a larger palate or box can clear the edge of the bed when being loaded Locate the cha...

Page 5: ...r exceeded by the time to correct an in stallation error You cannot measure too many times Once it is determined that both of the Unit Frames are cor rectly positioned use a 5 16 bit to drill a hole through the marked rear outside Unit Frame mounting hole and loosely secure with the 5 16x4 bolt washer and nut Use the tape measure and recheck the alignment of the front of the Unit Frame equidistant...

Page 6: ...rilled with the Unit Frame mounting holes and reinsert the screws attaching with the washers and nuts This time tighten these screws securely Use the drill and hole saw to drill a hole at the center point marked in the passenger side Unit Frame After cre ating the hole use the rasp to smooth the edge and insert the grommet Now tighten the screws securely on the passenger side Unit Frame Take the h...

Page 7: ... the excess hose lengths out of the Pump Housing and bring the slack back to the space in the Unit Frame on the passenger side Use the tie wraps and secure the hoses to the chassis under the truck coil the remaining length in the passenger side space and use the tie wraps to hold the coil together Connecting the Electrical Cords Open the red Power Cord package Locate the long red Power Cord and la...

Page 8: ...it to the chassis with the supplied tie wraps Pass the power cord end through the hole in the bottom of the pump compartment of the Unit Frame Feed the positive up through the remaining hole which should be the hole closest to the tail gate Attach the red power to the power terminal marked Line on the On Off Switch Run the ground line from where it is secured on the lift frame run it down through ...

Page 9: ...ervoir indicated by the red line in the illustration Allowing the fluid level to drop below the bottom indentation may lead to air entering the system As the level approaches the bottom indentation release the Boom Out button to stop the arms Use the hydraulic fluid provided to refill the reservoir up to the level of the top reservoir indentation indicated by the black line in the illustration Aft...

Page 10: ...wer Cable Feed Hole and run through the crossbar towards the end that abuts to the pump side arm There the fish lead exits the cross bar Locate the Winch Power Cable in the pump side arm and pull the ends out of the arm Connect the power cable to the fish lead and pull the fish lead through the Winch Power Cable Feed Hole Set the electrical leads aside ...

Page 11: ...to the open ends Connect the Winch Power Cable leads to the winch terminal block The black lead connects to the red lead Connect the green lead to green the white to white and finally the blade connection to the blade receptacle Finish Frame Construction Finally attach the Side Filler Panels to both sides of the Unit Arm Frames The installation is complete and the unit is ready to lift load and go...

Page 12: ...bility of the Owner Operator to require that all personnel that will install inspect test maintain and operate the Ezy Lift devise read the contents of this Owner s Manual Only those authorized and qualified personnel who have shown that they have read and have understood the owner s manual and that they understand the proper operation and maintenance of the Ezy Lift should be permit ted to operat...

Page 13: ...k to see that all fasteners are secure and that the gusset screws are all tight Check for any evidence of hydraulic fluid leaks MOVING A LOAD Center the hook over the load to keep the cable from slipping out of the drum grooves and overlapping and to prevent the load from swinging when it is lifted Inspect the drum to verify that the cable is in the grooves Lift the load only high enough to clear ...

Page 14: ...button until the arms are fully down Similarly to activate the Crane Winch press and hold the Hoist Down control button to lower unwind the wire and the Hoist Up control button to raise wind the Both the lift Arms and the Crane Winch can be stopped in any position by simply releasing the control button Become comfortable with operating the system practice moving the arms in and out raising and low...

Page 15: ...ove the remote control from the power jack and store it in a clean dry location To prevent unauthorized use of the unit never leave the truck unattended with the remote control in serted into the power jack Lock the remote control in the truck Avoid pulls from angles as this can damage the lift arms Continuous pulls at angles will also cause the wire cable to pile up at one end of the drum This ca...

Page 16: ...nly wound on the drum and not bunched to one side of the winch drum During winding of the wire cable check to see that the cable is winding evenly on the drum If necessary rewind the wire cable under tension making sure that the cable is evenly placed across the width of the winch drum Routinely check the wire cable for evidence of kinking or damage Replace any cable found to have evi dence of kin...

Page 17: ... beneath the filler inlet See Figure 3 Do not overfill Adding too much oil could cause the reservoir to overflow when your vehicle is in motion Use automatic transmission fluid with a viscosity range of 150 300 SSU at 100 F MAINTENANCE Your Ezy Lift lifting system should b serviced every 2 years or 400 hours of normal operation That mainte nance includes Inspect and lubricate bearings Check all hy...

Page 18: ...sult of misuse neglect overloading accident impcabler installation maintenance or repair unauthorized alteration or use of the product beyond the range of normal usage To obtain warranty service contact EZY LIFT at 713 589 9449 during business hours 8 00 AM till 5 00 PM Cen tral Standard Time Monday thru Friday excluding holidays Be prepared to provide 1 name address and phone number 2 proof of pu...

Page 19: ...19 19 Hydraulic Diagram ...

Page 20: ...20 20 Electrical Diagram ...

Page 21: ...21 21 ...

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