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WARNING  AND  SAFETY NOTES  

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Please bear in mind the following points before commencing charging:

Did you select the appropriate program suitable for the type of battery you are  
charging?

Did you set up adequate current for charging or discharging?

Have you checked the battery voltage? Lithium battery packs can be wired in 
parallel and in series, i.e. a 2 cell pack can be 3.7V (in parallel) or 7.4V (in 
series).

Have you checked that all connections are firm and secure? Make sure there 
are no intermittent contacts at any point in the circuit.

Charging 

During charge process, a specific quantity of electrical energy is fed into the battery. The 
charge quantity is calculated by multiplying charge current by charge time. The maximum 
permissible charge current varies depending on the battery type or its performance, and can 
be found in the information by the battery manufacturer. Only batteries that are expressly 
stated to be capable of quick-charge are allowed to be charged at rates higher than the 
standard charge current.

Connect the battery to the terminal of the charger: red is positive and black is negative. Due to 
the difference between resistance of cable and connector, the charger can not detect 
resistance of the battery pack, the essential requirement for the charger to work properly is 
that the charge lead should be of adequate conductor cross-section, and high quality 
connectors which are normally gold-plated should be fitted to both ends.

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Summary of Contents for x-605

Page 1: ......

Page 2: ...n diagram Program flow chart Fast charging of lithium battery Storage control of lithium battery Discharging of lithium battery Charging of NiCd NiMH battery Discharge of NiCd NiMH battery Charge discharge and discharge charge cycle of NiCd NiMH battery Charging of the Pb battery Discharging of the Pb battery Storage data program Load data program Various information in the program Warning and err...

Page 3: ...ntively before using this product as it covers a wide range of information on operating and safety Or please do use this product in company with a specialist LCD screen Scroll through the Main Menu Stop any charge processes Alter values cells in balance charge mode See the status of individual Resume or start charge processes Confirm an action Temp Sensor Input power cable 11 18V DC Balance led so...

Page 4: ... X 605 employs an individual cell voltage balancer It isn t necessary to connect an external balancer for balance charging Balancing individual cells battery discharging During the process of discharging X 605 can monitor and balance each cell of the battery individually Error message will be indicated and the process will be ended automatically if the voltage of any single one cell is abnormal Ad...

Page 5: ...ou set the maximum value Temperature threshold The battery s internal chemical reaction will cause the temperature of the battery to rise If the temperature limit is reached the process will be terminated This function is available by connecting optional temperature probe which is not included in the package Processing time limit You can also limit the maximum process time to avoid any possible de...

Page 6: ...g Li po NiCd NiMH battery cell count li ion Polymer cell count Pb battery voltage Weight Dimensions DC11 0 18 0 Volt AC to DC adaptor DC11 0 18 0V 5A Max charge power 50W Max discharge power5W 0 1 5 0A 0 1 1 0A 300mAh cell 1 15cell 1 6 series 2V 20V 265g Net Weight 133 2 80 6 33mm Specifications SPECIAL FEATURES ...

Page 7: ...e char ging your bat tery If usi ng crocodi le clips as shown in above diagr am make sur e they are unabl e to touch toget her WARNING LITHIUM POLYMER BALANCE CHARGE PROGRAM CONNECTION DIAGRAM Lithium polymer balance charge program connection diagram This diagram shows the correct way to connect your battery to the X 605 while charging in the balance charge program mode only 05 ...

Page 8: ...Never drop it The allowable input voltage is 11 18V DC This charger and the battery should be put on a heat resistant noninflammable and nonconductive surface Never place them on a car seat carpet or similar Keep all the inflammable volatile materials away from operating area Make sure you know the specifications of the battery to be charged or discharged to ensure it meets the requirements of thi...

Page 9: ...level 2 0V cell or higher Voltage level 3 7V cell Max charge voltage 4 2V cell Allowable fast charge current 1C or less Discharge voltage cut off level 3 0V cell or higher Voltage level 3 6V cell Max charge voltage 4 1V cell Allowable fast charge current 1C or less Min discharge voltage cut off level 2 5V cell or higher Voltage level 1 2V cell Allowable fast charge current 1C 2C depends on the per...

Page 10: ...es of cells including different manufacturers A battery that is already fully charged or just slightly discharged Non rechargeable batteries Explosion hazard Batteries that require a different charge technique from NiCd NiMh LiPo or Gel cell Pb Lead acid A faulty or damaged battery A battery fitted with an integral charge circuit or a protection circuit Batteries installed in a device or which are...

Page 11: ...attery The charge quantity is calculated by multiplying charge current by charge time The maximum permissible charge current varies depending on the battery type or its performance and can be found in the information by the battery manufacturer Only batteries that are expressly stated to be capable of quick charge are allowed to be charged at rates higher than the standard charge current Connect t...

Page 12: ...ld be paid to the discharging process as charging The final discharge voltage should be set up correctly to avoid deep discharging Lithium battery can not be discharged to lower than the minimum voltage or it will cause a rapid loss of capacity or a total failure Generally Lithium battery doesn t need to be discharged Please pay attention to the minimum voltage of Lithium battery to protect the ba...

Page 13: ...PROGRAM FLOW CHART Program flow chart 11 Continue on next page ...

Page 14: ...PROGRAM FLOW CHART 12 Program flow chart ...

Page 15: ...m correct value the battery may be exploded during charge process X 605 recognize the cell count of Lithium battery automatically at the beginning of charge or discharge process to avoid from erroneous setting by user But deeply discharged battery can be perceived incorrectly To prevent the error you can set the time term to verify the cell count by the processor Normally 10 minutes are enough to ...

Page 16: ...re is a possibility of premature termination Please refer the technical specification of the battery NiCd default 12mV NiMH default 7mV An optional feature using temperature probe contacting the surface of bat tery the temperature cut off can be on or off If it is on set the maximum tem perature at which the charger should allow battery to reach during charge Once a battery reaches this temperatur...

Page 17: ...ot detect whether the battery is fully charged or not this unit is programmed to prevent overcharging Please refer to the below statement to calculate the timer you set Safe timer Calculation When charging NiCd or NiMH batteries divide the capacity by current then divide the result by 11 9 set this number of minutes as the value for safety timer setting If the charger stopped at this time threshol...

Page 18: ...C or INC to change the value Then press START ENTER key again to store the value Lithium LiPo Lilo LiFe program 16 INC INC INC INC DEC DEC DEC DEC INC INC DEC DEC The program provides maximum capacity protection function If the Delta peak voltage can not be detected or the safety timer times out the charge process will stop automatically when the battery reaches the user set maximum charge capacit...

Page 19: ... and the processor detects R shows the number of cells detected by the charger and S is the number of cells set by you at the previous screen If both numbers are identical you can start charging by press START ENTER button If not press BATT TYPE STOP button to go back to previous screen to carefully check the number of cells of the battery pack before going ahead This screen shows the real time st...

Page 20: ... not press BATT TYPE STOP button to go back to previous screen to carefully check the number of cells of the battery pack before going ahead This screen shows the real time status during charge process Press BATT TYPE STOP key once to stop the charge process BALANCE CHARGING OF LITHIUM BATTERY Balance charging of lithium battery This function is for balancing the voltage of Lithium polymer battery...

Page 21: ...e identical you can start charging by press START ENTER button If not press BATT TYPE STOP button to go back to previous screen to carefully check the number of cells of the battery pack before going ahead This screen shows the real time status during charge process Press BATT TYPE STOP key once to stop the charge process FAST CHARGING OF LITHIUM BATTERY 19 Fast charging of lithium battery Chargin...

Page 22: ...ry exceeds the voltage level of storage Storage control of lithium battery 20 At this screen you can set up the current and voltage of the battery pack Charging and discharging will make the batteries come to the voltage level of storage state This screen shows the real time status charging Press BATT TYPE STOP key once to stop the charge process Number of cells DEC Batt type Stop Elapsed time INC...

Page 23: ...tatus of discharging you can press BATT TYPE STOP key to stop discharging discharge current 21 INC The processor detects voltage of one cell is too low The 4th cell was damaged The value of voltage may be zero if disconnection occurs Voltage balancing and monitoring in the discharge process 3 second The processor monitors voltage of each cell when the battery packs are during its storage and disch...

Page 24: ...ess BATT TYPE STOP key to end the program The sound will emitted to indicates the end of program Charging NiCd NiMH battery in the charge mode 3 second This program charge the battery using the current you set up In the auto state you should set up the upper limit of the charge current to avoid damage by excessive feeding current Some batteries of low resistance and capacity can lead to higher cur...

Page 25: ...ue Press BATT TYPE STOP key to stop discharging The emitted sound alerts the end of discharging Battery type Battery voltage Elapsed time Discharged capacity Batt type Stop Start Enter DEC INC DEC INC Set charge current on the left and the final voltage on the right Range of the charge current is 0 1 1 0A range of final voltage is 0 1 25 0V Press START ENTER key for more than 3 seconds to start th...

Page 26: ... Discharged or charged capacity You can set up sequence on the left and the number of cycles on the right Range of the cycle number is 1 5 Press BATT TYPE STOP key to stop program you can press START ENTER key to alter charge current The sound indicates the end of program When it approaches to the end you can see the capacity of the battery being charged or discharged You can press INC or DEC key ...

Page 27: ...or charging Pb lead acid battery with nominal voltage from 2 to 20V Pb lead acid battery is completely different from NiCd NiMH battery These batteries can only deliver current lower in comparison to their capacity The same restriction applies to the charging process Consequently the optimum charge current can only be 1 10 of the capacity Pb battery can not be used for fast charging please follow ...

Page 28: ...the voltage should match the battery being charged Press START ENTER key for more than 3 seconds to start charging The screen displays the real time discharging status Press START ENTER key to alter discharge current Press START ENTER key again to store the parameter value you set Press BATT TYPE STOP key to end the program Battery type Elapsed timeDischarge current Battery voltageDischarged capac...

Page 29: ...C INC INC INC Type of battery Start Enter Start Enter Batt type stop DEC DEC INC INC Start Enter Set up the charge discharge sequence and cycle number Set up the discharge current and final voltage Set up the charge current in the manual mode or current limit in the auto mode Press INC and DEC key simultaneously to make the current field blink to switch the charge mode Setting of the parameter in ...

Page 30: ...ber you want to call back The data you want to call back will be displayed Loading the data 28 3 second This program is to load the data stored at the save data program Press START ENTER key to make the data field blink and press INC or DEC for more than 3 seconds to load the data ...

Page 31: ...nected with the ports on the charger the program will display voltage of up to 6 batteries Present input voltage Various information in the program You can inquire various information on the LCD screen during the charging and discharging process Press DEC key the charger will display users setting You can press INC key to monitor voltage of each cell while the battery is connected with each port o...

Page 32: ... the cause of error and emit an audible sound Incorrect polarity connected Battery connection is interrupted Short circuit of the output termination Input allow voltage protection The voltage of the battery pack has been selected incorrectly The charger has malfunctioned for some reason Seek professional advice The voltage is lower than which is set Please check the number of cells in the battery ...

Page 33: ... high please check the voltage of each cell The voltage is higher than which is set Please check the number of cells in the battery pack Wrong connection of the connector detected please check the connector and cable The processor cannot control the feeding current please repair it WARNING AND ERROR MESSAGE 31 Warning and error message ...

Page 34: ...purchase During that period we will repair or replace free of service charge for products deemed defective due to those causes You will be required to produce proof of purchase invoice or receipt This warranty is not valid for any damage or subsequent damage arising as a result of misuse modification or as a result of failure to observe the procedures outlined in this manual Warranty and service W...

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Page 36: ...Printed in China 2009 All specifications and figures are subject to change without notice C X 605 X 605 ...

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