Explorer Group 2003 Tourers, Owner'S Handbook Manual

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The following is a brief description of the main
components used in your caravan. More
comprehensive descriptions can be found in the
equipment manufacturers literature held in the
Owner’s Information Pack.
BPW Chassis
BPW are one of the largest producers of caravan
chassis in Europe. The chassis is galvanised
special steel fitted with neidhart axles and
suspension system. For 2003 models the
Expolorer Group Limited are utilising the new
BPW V-TEC Chassis System.
Note: Holes should not be drilled into
the chassis. When purchasing a
stabiliser, consult your retailer who will
advise on the correct type to fit.
Braking System.
The Braking System comprises a rod-operated
overrunning device with expander mechanism
and adjuster box.
An automatic reversing system with a spring
loaded reverse lever is attached to the adjuster
box. The system also incorporates a link device,
which gives added safety to the handbrake
operation when parking on a reverse slope or
steep hill. Brake adjustment instructions are
given in the maintenance section of this guide.
Body Shell
Caravan bodies are constructed from the highest
quality materials. The floor is constructed from a
W B P plywood sandwich, impregnated with anti-
damp and rot compounds and adhesives.
The walls comprise an insulated foam sandwich
having pre-coated aluminium exterior surface
and vinyl coated plywood interior finish. Wooden
framing is positioned within the sandwich to add
strength.
The very latest ‘state of the art’ presses are
employed to produce the extremely well
insulated, robust, yet lightweight sections.
Windows are all of a double glazed acrylic
construction and the door frames are extruded
aluminium. The gas bottle locker is an integral
moulded glass fibre or acrylic capped ABS
construction for strength and lightness.
Each caravan is fitted, as standard, with an
awning channel as an integral part of the near-
and/or off-side aluminium roof and body side
moulding. If it is found necessary to fit additional
attachments, care must be taken to ensure that
any holes which are drilled in the outside of the
body are correctly sealed.
Awnings which employ rubber sucker
attachments rather than screw fixings are
recommmended.
On NO account should screw threads longer
than 5/8th inch (15mm) be permitted to enter the
shell sandwhich (from inside). Ensure that all
screws are of the self tapping type.
No screw or any other object should be permitted
to enter the ceiling of your new caravan.
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