Excell Dingo EX2002 User Manual Download Page 17 | Manualshive

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15

04011010

ZSME400000002

EXCELL PRECISION CO., LTD

Entering the Digital
calibration, see 3.6 for
details

Entering the linearity
calibration, see 3.5 for
details

Entering the General
calibration, see 3.4 for
details

Entering the specification
calibration, see 3.3 for
details

Calibration process

Before the Linearity Calibration, the General Calibration should be completed.

Calibration Switch set to ON

Spec. Calibration

General Calibration

Linearity Calibration

Digital calibration

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Summary of Contents for Dingo EX2002

Page 1: ...he property of Excell Precision Limited and is supplied without liability for errors or omissions No part may be reproduced or used except as authorised by contract or other written permission The cop...

Page 2: ......

Page 3: ...on 25 4 3 Batching Signal Outputs 28 4 4 Normal batching flow chart SQ 01 1 29 4 5 Loss in Weight flow chart SQ1 2 30 4 6 Hi OK Lo output flowchart 31 4 7 Normal batching built in program flowchart SQ...

Page 4: ...testing 57 6 3 2 Keypad and calibration SW testing 57 6 3 3 Display A D internal value display 57 6 3 4 RS 232 serial loop back testing 57 6 3 5 EEPROM memory testing 57 6 3 6 Option interface card t...

Page 5: ...batching to simple weighing Features Stand alone batching mode or connect to PLC for external system control Built in batching dosing functions Manual automatic discharge operation Set cycle times in...

Page 6: ...Unstable weight Indication GROSS Gross weight Indication NET Net weight Indication The indicator is supplied with suitable labels to customise the icon displays Refer to FNC 06 FNC 09 for the various...

Page 7: ...vity Internal Resolution Max Sampling Speed Application Range Load Cell Excitation Voltage Over 0 12 V d 1 1 000 000 120 times s 0 1 4 0 mV V 5 V DC 5 120 mA Up to eight 8 350 load cells can be connec...

Page 8: ...6 04011010 ZSME400000002 EXCELL PRECISION CO LTD 1 6 Dimensions...

Page 9: ...function parameters back to default Turn the power on and press and keys during self testing sequence See 6 2 1 for details Clear zero point compensation and tare value Turn the power on and press an...

Page 10: ...the number of the flashing digit Moves the flashing digit one space to the left Moves the flashing digit one space to the right Saves the configuration Quits set up mode Escape 2 2 Error Messages Disp...

Page 11: ...put interface External parallel control input interface External parallel trip output interface Function Setting Procedures With weight displayed press and hold the key Then press key See 5 1 for deta...

Page 12: ...ent flashing digit Move flashing point left Move flashing point right Store data in memory Exit Escape Function Parameter code Digital Filter I Digital Filter II Lock keypad function F function settin...

Page 13: ...le FNC 03 Key Locked 000000 111111 1 Close lock enable The bits and front panel key positions are related to each other 000000 FNC 04 F function setting 1 FNC 05 F1 function setting Parameter Descript...

Page 14: ...escription 0 Zero 1 MD 2 Gross 3 Net 4 Totalised weight Accu V 5 Totalised transactions Accu C 6 SP1 7 SP2 8 SP3 9 Hi 10 OK 11 Lo 12 Under 13 Over 14 Discharge 15 Running 16 Hold 3 0 5 d 1 10 d 2 20 d...

Page 15: ...setting 1 Enable 0 0 Disable all the functions under stand by mode FNC 14 Stand by mode setting 1 Only turn off display but not disable other functions under stand by mode 0 0 Zero point record not sa...

Page 16: ...Calibration Switch ON Zero Point Voltage Calibration Span Voltage Calibration Select 1 Point for Weight Calibration 1P 5P Calibration Switch OFF Calibration Completed Zero point Calibration Weight Ca...

Page 17: ...see 3 5 for details Entering the General calibration see 3 4 for details Entering the specification calibration see 3 3 for details Calibration process Before the Linearity Calibration the General Ca...

Page 18: ...ress key to escape Increment flashing digit Decrement flashing digit Move flashing point left Move flashing point right Store data in memory Exit Escape Calibration parameter code Unit Decimal Point M...

Page 19: ...the time is set to 0 0 the zero tracking function is disabled 1 0 CSP 07 Range of zero tracking 0 9 Range of zero tracking setting value D D min division Range and time of zero tracking should be use...

Page 20: ...latform or inside the hopper After the weight is stable Press the key Five sec later Calibration complete set calibration switch to the OFF position Zero calibration only press key to escape after the...

Page 21: ...ied weight value Please refer to the error message list if the display shows X Increment flashing digit Decrement flashing digit Move flashing point left Move flashing point right Store data in memory...

Page 22: ...shows X Increment flashing digit Decrement flashing digit Move flashing point left Move flashing point right Store data in memory Exit Escape Either continue to display the second point value or pres...

Page 23: ...er to the error message list if the display shows X Example Zero Voltage 0 00036 mV V incl dead load Span Voltage 2 90000 mV V Capacity 30 000 divisions Increment flashing digit Decrement flashing dig...

Page 24: ...times Weight completed value in Zero band Hi OK Lo action mode Auto totalise weight counts The parameter source for weight comparison Weight comparison delay time Tare auto Discharge auto Chapter 4 W...

Page 25: ...time 0 0 25 5 sec Output the batch finished signal after this delay time 0 5 0 Wait until the weight is stabilized SQ 05 Batch finish Condition 1 No need to wait until the weight has stabilized 0 SQ 0...

Page 26: ...N 1 0 SQ 14 Batching counts 0 255 times Number of batch runs 0 one batch only 0 0 No setting SQ 15 Set the zero band in to final weighing value 1 Setting 0 0 Comparison anytime 1 To compare at batch f...

Page 27: ...etting Input new value as required Press the key Display shows the existing Free Fall value setting Input new value as required Press the key Display shows the existing Over value setting Input new va...

Page 28: ...alue as required Press the key Display shows the existing Lo value setting Input new value as required Press the key Display shows the existing Zero Band setting Input new value as required Press the...

Page 29: ...he existing Lo value setting Input new value as required Press the key Display shows the existing Zero Band setting Input new value as required Press the key Display show the existing Peak Ready value...

Page 30: ...1 value SP2 Net Final value SP2 value SP3 Net Final value Free Fall in flight value Under Net Final value Under value Over Net Final value Over value Zero Band Gross Zero Band value Hi OK Lo signal ou...

Page 31: ...29 04011010 ZSME400000002 EXCELL PRECISION CO LTD 4 4 Normal batching flow chart SQ 01 1...

Page 32: ...30 04011010 ZSME400000002 EXCELL PRECISION CO LTD 4 5 Loss in Weight flow chart SQ1 2...

Page 33: ...ZSME400000002 31 EXCELL PRECISION CO LTD 04011010 4 6 Hi OK Lo output flowchart JUDGMENT Setting IN 01 08 12 or FNC04 05 6...

Page 34: ...Normal batching built in program flowchart SQ 01 4 Batch signal setting 1 FNC04 05 4 5 2 IN01 08 4 5 3 If use unloading continuously control SQ14 please keep batch start signal ON If to activate circ...

Page 35: ...33 EXCELL PRECISION CO LTD 04011010 ZSME40000002 4 8 Loss in Weight built in program SQ 01 5 Batch signal setting 1 FNC04 05 4 5 2 IN01 08 4 5...

Page 36: ...old mode with four different states FNC 11 1 2 3 4 positive peak weight 1 negative peak weight absolute value of peak weight and positive peak weight 2 The peak holds of absolute value and positive pe...

Page 37: ...04011010 ZSME400000002 35 EXCELL PRECISION CO LTD 4 9 1 Hold mode flow chart SQ 01 6 SQ 16 0 or 2 or 4 HOLD signal setting 1 FNC04 05 10 11 2 IN01 08 7 8 JUDGMENT Setting IN 01 08 12 or FNC04 05 6...

Page 38: ...ht and the batch finish signal is ON the net weight will be added to the totaliser and number of additions is incremented The RS 232 RS 485 and BCD outputs transmit data RS 01 RS 02 10 accumulated wei...

Page 39: ...OP 01 Pin location and setting 1 Default RS232 and Current loop PIN Function 5 Current loop out 6 Current loop out 7 TXD 8 RXD 9 SG 2 OP 01 RS 422 RS 485 RS 232 Function PIN RS422 RS485 RS232 1 SDA TX...

Page 40: ...G 6 RDB 4 RDA 3 SDB 2 SDA 1 TRM 5 SG 6 RDB 4 RDA 3 SDB 2 SDA 1 TRM 5 SG 6 RDB 4 RDA 3 SDB 2 SDA 1 TRM 5 SG 6 RDB 4 RDA 3 SDB 2 SDA 1 Notice z The maximum connection is 10 sets of indicator z When the...

Page 41: ...key Display shows the existing Display shows the existing parameter code Input parameter code Input a new code as required a new code as required Press the key Press the key Continue to the next func...

Page 42: ...anual transmit command mode RS1 02 RS2 02 Transmit mode 3 Command mode 3 0 600 1 1200 2 2400 3 4800 4 9600 RS1 03 RS2 03 Transmit speed 5 19200 2 0 N 8 1 No parity 8 data bits 1 Stop bit 1 O 7 1 Odd p...

Page 43: ...Accu Wt Over T W SP SP SP SP SP SP SP SP SP SP SP SP Accu Wt Over T W SP SP SP SP SP SP SP SP SP SP SP SP Accu Count T N 0 1 2 3 4 5 6 7 8 9 Accu Count over T N SP SP SP SP SP SP SP SP SP SP CR LF 3 S...

Page 44: ...er load ST 53H 54H Weight stable Status 1 US 55H 53H Weight unstable GS 47H 53H Gross Weight NT 45H 54H Net Weight TR 54H 52H TARE TW 54H 57H Totalised Weight Status 2 TN 54H 4EH Number of transaction...

Page 45: ...eted it must zero re set the continuous weighing frequency by BB command 2 Command Format B Host Command CR LF Slave Data CR LF RW Read current weight RT Read TARE RG Read Gross Weight RN Read Net wei...

Page 46: ...Note WSPTxxxxxx input 0 255 decimal system converts to BIT value which indicates OUT 1 8 is ON and the rest of numbers are OFF Ex Inputting WSPT000010 means the BIT value is 00001010 OUT 2 4 ON OUT 1...

Page 47: ...ion PIN Function 1 SG 20 SG 2 1 100 21 2 100 3 4 100 22 8 100 4 1 101 23 2 101 5 4 101 24 8 101 6 1 102 25 2 102 7 4 102 26 8 102 8 1 103 27 2 103 9 4 103 28 8 103 10 1 104 29 2 104 11 4 104 30 8 104...

Page 48: ...ption Default 0 As display 1 Gross bCd 01 Data type 2 Net 0 0 Transmit continuous 1 Auto transmit bCd 02 Transmit mode 2 Manual transmit 0 0 Positive logic action bCd 03 Output Logic 1 Negative logic...

Page 49: ...4 Ground 0V B SPAN adjustment Current voltage Span adjustment to increase value turn clockwise decrease value turn anticlockwise C ZERO adjustment Current voltage Zero adjustment to increase value tur...

Page 50: ...ent Voltage in Lo 0 0 mA 20 0 mA or 0 0 V 10 0 V When the weight reaches the value of that in AnL 03 the Max weight is the max setting value refer to CSP 04 the current voltage refer to AnL 02 output...

Page 51: ...PIN I O Signal 1 IN Code 100 20 IN Code 101 2 IN Code 102 21 IN Code 103 3 IN Code 104 22 IN Code 105 4 IN Code 106 23 IN Code 107 5 IN Code 108 24 IN Code 109 6 IN Code 1010 25 IN Code 1011 7 26 8 27...

Page 52: ...01 Input 1 1 IN 02 Input 2 2 IN 03 Input 3 3 IN 04 Input 4 4 IN 05 Input 5 5 IN 06 Input 6 6 IN 07 Input 7 7 IN 08 Input 8 0 None 1 Zero 2 Tare 3 Tare reset 4 Start batching 5 Stop batching 6 Discharg...

Page 53: ...3 Output 3 3 OUT 04 Output 4 4 OUT 05 Output 5 5 OUT 06 Output 6 6 OUT 07 Output 7 7 OUT 08 Output 8 0 None 1 Zero band 2 SP1 3 SP2 4 SP3 5 Batching completed 6 Discharge 7 Peak ready 8 Stable 9 Inter...

Page 54: ...COM2 Vex OUT 1 8 Vex Vex 30 Vmax Load Varistor Load Diode Indicator AC IN DC IN Relay 30 mA max Equivalent Circuits IN 1 IN 8 and COM 1 Input signal Open OFF Short ON Warning Don t use external power...

Page 55: ...Connection data SQ 01 1 2 4 or 5 8 4 1 2 5 C 1 4 8 4 2 C 3 8 4 1 2 C 2 8 4 1 2 C 1 8 4 1 2 C 1 36 2 18 4 37 8 19 7 10 25 8 9 11 10 C C C C 2 8 2 1 4 8 2 4 8 1 4 3 2 1 4 8 2 1 4 1 3 4 5 6 C C C 1 3 2...

Page 56: ...he display shows then release the key and return the calibration SW to OFF 3 2 To abort set the calibration SW to OFF directly 6 2 Maintenance Function Parameters Power on the machine Press keys while...

Page 57: ...will then show 4 2 To abort press the key or switch the power off 6 2 3 Clear batch setting 1 During the indicator count back to zero press keys 2 The display shows press the F1 key to display 3 Pres...

Page 58: ...bration SW testing See for details 6 3 2 Display A D internal value display See for details 6 3 3 RS 232 serial loop back testing See for details 6 3 4 EEPROM memory testing See for details 6 3 5 Prod...

Page 59: ...ns normal If the display shows the memory is not working correctly 6 3 6 Option interface card testing OP 01 RS232 RS422 RS485 testing 1 RS232 testing J1 J4 1 2 short Adjust J1 J4 mini jumper to 2 3 T...

Page 60: ...g Use a voltmeter to measure the voltage between pin 2 pin 3 of the interface Use the keys to select the output voltage level desired 1V 5V 10V OP 04 Control I O 4I 4O testing 1 2 Press the key to swi...

Page 61: ...ISION CO LTD ZSME400000002 Appendix 1 Description of 7 Segment Characters Digit 7 segments letter Alphabet 7 segments letter Alphabet 7 segments letter 0 A N 1 B O 2 C P 3 D Q 4 E R 5 F S 6 G T 7 H U...

Page 62: ...be use at the same time If the time is set to 0 0 the zero tracking function is disabled 1 0 CSP 07 Range of zero tracking 0 9 Range of zero tracking setting value D D min division Range and time of z...

Page 63: ...le FNC 03 Key Locked 000000 111111 1 Close lock enable The bits and front panel key positions are related to each other 000000 FNC 04 F function setting 1 FNC 05 F1 function setting Parameter Descript...

Page 64: ...escription 0 Zero 1 MD 2 Gross 3 Net 4 Totalised weight Accu V 5 Totalised transactions Accu C 6 SP1 7 SP2 8 SP3 9 Hi 10 OK 11 Lo 12 Under 13 Over 14 Discharge 15 Running 16 Hold 3 0 5 d 1 10 d 2 20 d...

Page 65: ...le FNC 13 Turn on zero setting 1 Enable 0 0 Disable all the functions under stand by mode FNC 14 Stand by mode setting 1 Only turn off display but not disable other functions under stand by mode 0 0 Z...

Page 66: ...smit command mode 2 Manual transmit command mode RS1 02 RS2 02 Transmit mode 3 Command mode 3 0 600 1 1200 2 2400 3 4800 4 9600 RS1 03 RS2 03 Transmit speed 5 19200 2 0 N 8 1 No parity 8 data bits 1 S...

Page 67: ...Setting value Item Function Parameter Description Default 0 As display 1 Gross AnL 01 Data type 2 Net 0 0 Current output AnL 02 Signal output 1 Voltage output 0 AnL 03 Weight in Lo 000000 999999 0 An...

Page 68: ...3 10 OUT OUT 4 29 IN Vex 11 COM 2 30 COM 2 12 31 13 COM 1 32 COM1 14 IN IN 1 33 IN IN 2 15 IN IN 3 34 IN IN 4 16 35 17 36 IN Code 1 18 IN Code 2 37 IN Code 4 19 IN Code 8 OP 05 Control I O 8 in 8 out...

Page 69: ...me 0 0 25 5 sec Output the batch finished signal after this delay time 0 5 0 Wait until the weight is stabilized SQ 05 Batch finish Condition 1 No need to wait until the weight has stabilized 0 SQ 06...

Page 70: ...N 1 0 SQ 14 Batching counts 0 255 times Number of batch runs 0 one batch only 0 0 No setting SQ 15 Set the zero band in to final weighing value 1 Setting 0 0 Comparison anytime 1 To compare at batch f...

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