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Safety

 

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General power tool safety warnings 

WARNING: Read all safety warnings, 

illustrations and specifications provided with this 
power tool.

 Failure to follow all instructions listed 

below may result in electric shock, fire and/or serious 
injury 

Save all warnings and instructions for future 
reference. 

The term “power tool” in the warnings refers to your 
mains operated (corded) power tool or battery-operated 
(cordless) power tool. 

1 Work area safety 

a) 

Keep work area clean and well lit.

 Cluttered or 

dark areas invite accidents. 

b) 

Do not operate power tools in explosive 

atmospheres, such as in the presence of flammable 
liquids, gases or dust.

 Power tools create sparks 

which may ignite the dust or fumes. 

c) 

Keep children and bystanders away while 

operating a power tool.

 Distractions can cause you to 

lose control.

 

2 Electrical safety 

a) 

Power tool plugs must match the outlet. Never 

modify the plug in any way. Do not use any adapter 
plugs with earthed (grounded) power tools.

 

Unmodified plugs and matching outlets will reduce risk 
of electric shock. 

b) 

Avoid body contact with earthed or grounded 

surfaces, such as pipes, radiators, ranges and 
refrigerators.

 There is an increased risk of electric 

shock if your body is earthed or grounded. 

c) 

Do not expose power tools to rain or wet 

conditions.

 Water entering a power tool will increase 

the risk of electric shock 

d) 

Do not abuse the cord. Never use the cord for 

carrying, pulling or unplugging the power tool. 
Keep cord away from heat, oil, sharp edges or 
moving parts.

 Damaged or entangled cords increase 

the risk of electric shock 

e) 

Damaged cable should be changed in the 

authorized service center.

 

f) 

When operating a power tool outdoors, use an 

extension cord suitable for outdoor use. 

Use of a 

cord suitable for outdoor use reduces the risk of electric 
shock. 

g) 

If operating a power tool in a damp location is 

unavoidable, use a residual current device (RCD) 
protected supply.

 Use of an RCD reduces the risk of 

electric shock 

h) 

Hold electric tools by isolated handles, because 

during the operation it can connect to flush 
conductor or its own cord.

 If tool connects to voltage-

carrying cables, voltage can pass to metal parts and it 
increases the risk of electric shock. 

3 Personal safety 

 

a) 

Stay alert, watch what you are doing and use 

common sense when operating a power tool. Do 
not use a power tool while you are tired or under 
the influence of drugs, alcohol or medication.

 A 

moment of inattention while operating power tools 
may result in serious personal injury. 

b). 

Use personal protective equipment. Always 

wear eye protection.

 Protective equipment such as 

dust mask, non-skid safety shoes, hard hat, or 
hearing protection used for appropriate conditions 
will reduce personal injuries. 

c) 

Prevent unintentional starting. Ensure the 

switch is in the off-position before connecting to 
power source and/or battery pack, picking up or 
carrying the tool.

 Carrying power tools with your 

finger on the switch or energizing power tools that 
have the switch on invites accidents. 

d) 

Never operate the tool, if blade covers are not 

in place.

 

e) 

Remove any adjusting key or wrench before 

turning the power tool on.

 A wrench or a key left 

attached to a rotating part of the power tool may 
result in personal injury. 

f) 

Do not overreach. Keep proper footing and 

balance at all times.

 This enables better control of 

the power tool in unexpected situations. 

g) 

Dress properly. Do not wear loose clothing or 

jewelry. Keep your hair and clothing away from 
moving parts.

 Loose clothes, jewelry or long hair 

can be caught in moving parts. 

h) 

Do not put your hands inside the pipe during 

the operation.

 Take care, that no one will put 

anything inside the pipe during the operation. 

i) 

Do not let familiarity gained from frequent use 

of tools allow you to become complacent and 
ignore tool safety principles.

 A careless action 

can cause severe injury within a fraction of a 
second. 

j) 

Support the pipe to cut securely.

 Pipe supports 

are more reliable for holding the pipe than bare 
hands.  

k) 

If devices are provided for the connection of 

dust extraction and collection facilities, ensure 
these are connected and properly used.

 Use of 

dust collection can reduce dust-related hazards. 

 

 

Summary of Contents for Pipecut 360 INOX Series

Page 1: ...e original instructions written in Finnish language All instructions are available on web site exacttools com manuals Patents US 7 257 895 JP 4010941 EP 1301311 FI 108927 KR 10 0634113 EN Operating Instructions Pipecut 360 INOX Series 460 INOX Series ...

Page 2: ...t 15 Theoretical cutting depths 16 Declaration of Conformity We declare under our sole responsibility that the pipe cutting machines Exact PipeCut 360 INOX Series 460 INOX Series Described under Technical Data are in conformity with the following standards or standardization documents IEC 62841 1 2014 IEC 62841 2 5 2014 EN 62841 1 2015 EN 62841 2 5 2014 EN 55014 1 EN 55014 2 EN 61000 3 2 EN 61000 ...

Page 3: ...lade guard screw 12 Lock pin 13 Plate 14 Motor unit 15 Blade RPM speed control 16 Adjustment arrow 17 Adjustment slot 18 Gripping device adjusting knob 19 Gripping device locking collar 20 Gripping device 21 Laser pointer batteries inside the blade protection 22 Battery seat cover inside the blade protection 23 Laser Pointer inside the blade protection 24 Handle to carry the saw 25 Laser switch In...

Page 4: ...e expected for system impedances below 0 36 ohm Noise vibration Information The vibration emission level given in this information sheet has been measured in accordance with a standardized test given in EN62481 2 5 2014 Use ear protection Vibration level values sum of vectors of three directions are defined in accordance with standard EN62841 2 5 2014 Vibration rate ah M cutting metal 3 2 m s Unce...

Page 5: ...indle lock Yes Speed preselection Yes Constant electronic control Yes Overload Protection Yes Reduced starting current Yes Vibration Ah M cutting metal 3 2 m s2 Vibration uncertainty K 0 3 m s2 LpA sound pressure 101 0 dB A KpA sound pressure uncertainty 3 dB A LWA acoustic power 112 0 dB A KWA acoustic power uncertainty 3 dB A Recommended generator capacity 4 9kVA for 230V 3kVA for 100 V 120V The...

Page 6: ...s by isolated handles because during the operation it can connect to flush conductor or its own cord If tool connects to voltage carrying cables voltage can pass to metal parts and it increases the risk of electric shock 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drug...

Page 7: ...oon as the blade enters the material the lower guard must be released For all other sawing the lower guard should operate automatically d Always observe that the lower guard is covering the blade before placing the saw down on bench or floor An unprotected coasting blade will cause the saw to walk backwards cutting whatever is in its path Be aware of the time it takes for the blade to stop after s...

Page 8: ...e to stop the blade let it stop freely Check the parts of the blade protection Never apply excessive force when using the pipecut Never use the pipecut to lift the pipe when fixed on the pipe Avoid excessive load on the electric motor Always follow safety and operation manual and applicable regulations Description of the work Read all manuals and warnings carefully If warnings and instructions are...

Page 9: ... under both ends of the pipe Check that all support wheels contact the pipe adjust if required e g with pieces of lumber Fig B1 When cutting short and light weight pipes place the supports so that the cutting point is outside supports Fig B2 Support the pipe with your left leg if required Proper arrangements will prevent the blade from jamming as the pipe is cut through Attaching the pipe saw to t...

Page 10: ... backwards Fig G Start a new feeding movement and feed continuously forward ca 1 6 of the pipe s circumference Fig H Repeat until the pipe is cut off Select the feeding speed as per the material and the thickness of the wall Too high speed can damage the blade overload the pipe saw and give a poor cutting result When the pipe is cut off push the UNLOCK SWITCH forward until the yellow mark is visib...

Page 11: ...y reduced to the minimum to protect the motor Cutting is not possible Press the motor switch and let it run freely UNDER NO LOAD until the green light is on ATTENTION If the yellow light begins to flash continuously it indicates that the motor control unit has been damaged You can finish the sawing but the saw should take out for service If the motor control unit is not repaired the motor of the s...

Page 12: ...cated in the back of the adjustment plate does not give the exact measurement to adjust The indicator shows only the direction of adjustment and the category of magnitude The laser beam can be used to aid in correct adjustment 1 Mark the reference line precisely on the pipe at an angle of 90 degrees in the longitudinal direction 2 Place the saw on the pipe so that the red line of the laser is next...

Page 13: ...d service center or engineer Blade Check the condition of the blade Replace a bent blunt or otherwise damaged blade with a new one Using a blunt blade can overload the pipe saw s electric motor and gearbox When you notice that the blade is blunt do not continue cutting with it as the blade may become so badly damaged that it will not be worth sharpening A blade in sufficiently good condition can b...

Page 14: ...d If the Exact PipeCut Saw is repaired under Warranty the return shipment will be made freight prepaid CAUTION The following items or services are excluded for Warranty claims Saw blades Carbon brushes Blade or attachment flange Blade attachment nut Normal wear Failures caused by misuse or accident Water fire or physical damage Cables Adjustment of eccentric adjustment wheel If a wrong type of gen...

Page 15: ...ct TCT Suitable for cutting steel and all kinds of plastic pipe material Exact TCT saw blades can be sharpened Exact Cermet Suitable for cutting stainless steel and acid proof materials steel copper aluminum and all kind of plastic pipe materials Exact ALU Suitable for cutting aluminum and all kinds of plastics Exact CERMET ALU saw blades can be sharpened Exact Diamond Suitable only for cutting ca...

Page 16: ...55 26 39 46 51 355 23 35 43 48 410 _ _ _ _ 410 24 37 44 49 460 _ _ _ _ 460 25 37 45 50 Max pipe wall thicknesses in different pipe materials which can be cut by Exact 360 INOX Series and Exact 460 INOX Series machines European model 230V 2500W Steel pipes Max pipe wall thickness 20 mm 0 78 Stainless steel pipes Max pipe wall thickness 20 mm 0 78 Cast or ductile iron pipes Max pipe wall thickness 2...

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