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Safety

 

English 

 

 

 

 

4

 

Cutting procedures

 

a)

 

DANGER: Keep hands away from cutting 

area and the blade. Keep your second hand on 
auxiliary handle, or motor housing. 

If both hands are 

holding the saw, they cannot be cut by the blade. 

b) 

Do not reach underneath the workpiece.

 The 

guard cannot protect you from the blade below the 
workpiece. 

c) 

Adjust the cutting depth to the thickness of the 

workpiece.

 Less than a full tooth of the blade teeth 

should be visible below the workpiece. 

d) 

Never hold the workpiece in your hands or 

across your leg while cutting. Secure the 
workpiece to a stable platform.

 It is important to 

support the work properly to minimize body exposure, 
blade binding, or loss of control. 

e) 

Hold the power tool by insulated gripping 

surfaces, when performing an operation where the 
cutting tool may contact hidden wiring or its own 
cord.

 Contact with a "live" wire will also make exposed 

metal parts of the power tool "live" and could give the 
operator an electric shock. 

f) 

When ripping, always use a rip fence or straight 

edge guide.

 This improves the accuracy of cut and 

reduces the chance of blade binding. 

g) 

Always use blades with correct size and shape 

(diamond versus round) of arbour holes.

 Blades that 

do not match the mounting hardware of the saw will run 
off-centre, causing loss of control. 

h) 

Never use damaged or incorrect blade washers 

or bolt.

 The blade washers and bolt were specially 

designed for your saw, for optimum performance and 
safety of operation. 

 

5 Lower guard function 

a) 

Check the lower guard for proper closing before 

each use. Do not operate the saw if the lower guard 
does not move freely and close instantly. Never 
clamp or tie the lower guard into the open position.

 

If the saw is accidentally dropped, the lower guard may 
be bent. Raise the lower guard with the retracting 
handle and make sure it moves freely and does not 
touch the blade or any other part, in all angles and 
depths of cut. 

b) 

Check the operation of the lower guard spring. If 

the guard and the spring are not operating 
properly, they must be serviced before use.

 Lower 

guard may operate sluggishly due to damaged parts, 
gummy deposits, or a build-up of debris. 

c) 

The lower guard may be retracted manually only 

for special cuts such as "plunge cuts" and 
"compound cuts". Raise the lower guard by the 
retracting handle and as soon as the blade enters 
the material, the lower guard must be released.

 For 

all other sawing, the lower guard should operate 
automatically. 

d) 

Always observe that the lower guard is covering 

the blade before placing the saw down on bench or 
floor.

 An unprotected, coasting blade will cause the 

saw to walk backwards, cutting whatever is in its path. 
Be aware of the time it takes for the blade to stop after 
switch is released. 

 

6 Power tool use and care 

a) 

Do not force the power tool. Use the correct 

power tool for your application.

 The correct power 

tool will do the job better and safer at the rate for which 
it was designed. 

b) 

Do not use the power tool if the switch does not 

turn it on and off.

 Any power tool that cannot be 

controlled with the switch is dangerous and must be 
repaired. 

c) 

Disconnect the plug from the power source 

and/or remove the battery pack, if detachable, from 
the power tool before making any adjustments, 
changing accessories, or storing power tools.

 Such 

preventive safety measures reduce the risk of starting 
the power tool accidentally. 

d) 

Store idle power tools out of the reach of 

children and do not allow persons unfamiliar with 
the power tool or these instructions to operate the 
power tool.

 Power tools are dangerous in the hands of 

untrained users. 

e) 

Maintain power tools and accessories. Check for 

misalignment or binding of moving parts, breakage 
of parts and any other condition that may affect the 
power tool’s operation. If damaged, have the power 
tool repaired before use.

 Many accidents are caused 

by poorly maintained power tools. 

f) 

Keep cutting tools sharp and clean.

 Properly 

maintained cutting tools with sharp cutting edges are 
less likely to bind and are easier to control.  

g) 

Use the power tool, accessories and tool bits 

etc. in accordance with these instructions, taking 
into account the working conditions and the work 
to be performed.

 Use of the power tool for operations 

different from those intended could result in a 
hazardous situation. 

h) 

Keep handles and grasping surfaces dry, clean 

and free from oil and grease.

 Slippery handles and 

grasping surfaces do not allow for safe handling and 
control of the tool in unexpected situations. 

i) 

Do not use damaged or faulty blades or blade 

flanges.

 Blade flanges and nuts are custom made for 

this tool to ensure optimum operating performance and 
safety. 

7 Service 

Have your power tool serviced by a qualified repair 
center using only identical replacement parts.

 This 

will ensure that the safety of the power tool is 
maintained. 

 

 

Summary of Contents for Pipecut 360 INOX Series

Page 1: ...e original instructions written in Finnish language All instructions are available on web site exacttools com manuals Patents US 7 257 895 JP 4010941 EP 1301311 FI 108927 KR 10 0634113 EN Operating Instructions Pipecut 360 INOX Series 460 INOX Series ...

Page 2: ...t 15 Theoretical cutting depths 16 Declaration of Conformity We declare under our sole responsibility that the pipe cutting machines Exact PipeCut 360 INOX Series 460 INOX Series Described under Technical Data are in conformity with the following standards or standardization documents IEC 62841 1 2014 IEC 62841 2 5 2014 EN 62841 1 2015 EN 62841 2 5 2014 EN 55014 1 EN 55014 2 EN 61000 3 2 EN 61000 ...

Page 3: ...lade guard screw 12 Lock pin 13 Plate 14 Motor unit 15 Blade RPM speed control 16 Adjustment arrow 17 Adjustment slot 18 Gripping device adjusting knob 19 Gripping device locking collar 20 Gripping device 21 Laser pointer batteries inside the blade protection 22 Battery seat cover inside the blade protection 23 Laser Pointer inside the blade protection 24 Handle to carry the saw 25 Laser switch In...

Page 4: ...e expected for system impedances below 0 36 ohm Noise vibration Information The vibration emission level given in this information sheet has been measured in accordance with a standardized test given in EN62481 2 5 2014 Use ear protection Vibration level values sum of vectors of three directions are defined in accordance with standard EN62841 2 5 2014 Vibration rate ah M cutting metal 3 2 m s Unce...

Page 5: ...indle lock Yes Speed preselection Yes Constant electronic control Yes Overload Protection Yes Reduced starting current Yes Vibration Ah M cutting metal 3 2 m s2 Vibration uncertainty K 0 3 m s2 LpA sound pressure 101 0 dB A KpA sound pressure uncertainty 3 dB A LWA acoustic power 112 0 dB A KWA acoustic power uncertainty 3 dB A Recommended generator capacity 4 9kVA for 230V 3kVA for 100 V 120V The...

Page 6: ...s by isolated handles because during the operation it can connect to flush conductor or its own cord If tool connects to voltage carrying cables voltage can pass to metal parts and it increases the risk of electric shock 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drug...

Page 7: ...oon as the blade enters the material the lower guard must be released For all other sawing the lower guard should operate automatically d Always observe that the lower guard is covering the blade before placing the saw down on bench or floor An unprotected coasting blade will cause the saw to walk backwards cutting whatever is in its path Be aware of the time it takes for the blade to stop after s...

Page 8: ...e to stop the blade let it stop freely Check the parts of the blade protection Never apply excessive force when using the pipecut Never use the pipecut to lift the pipe when fixed on the pipe Avoid excessive load on the electric motor Always follow safety and operation manual and applicable regulations Description of the work Read all manuals and warnings carefully If warnings and instructions are...

Page 9: ... under both ends of the pipe Check that all support wheels contact the pipe adjust if required e g with pieces of lumber Fig B1 When cutting short and light weight pipes place the supports so that the cutting point is outside supports Fig B2 Support the pipe with your left leg if required Proper arrangements will prevent the blade from jamming as the pipe is cut through Attaching the pipe saw to t...

Page 10: ... backwards Fig G Start a new feeding movement and feed continuously forward ca 1 6 of the pipe s circumference Fig H Repeat until the pipe is cut off Select the feeding speed as per the material and the thickness of the wall Too high speed can damage the blade overload the pipe saw and give a poor cutting result When the pipe is cut off push the UNLOCK SWITCH forward until the yellow mark is visib...

Page 11: ...y reduced to the minimum to protect the motor Cutting is not possible Press the motor switch and let it run freely UNDER NO LOAD until the green light is on ATTENTION If the yellow light begins to flash continuously it indicates that the motor control unit has been damaged You can finish the sawing but the saw should take out for service If the motor control unit is not repaired the motor of the s...

Page 12: ...cated in the back of the adjustment plate does not give the exact measurement to adjust The indicator shows only the direction of adjustment and the category of magnitude The laser beam can be used to aid in correct adjustment 1 Mark the reference line precisely on the pipe at an angle of 90 degrees in the longitudinal direction 2 Place the saw on the pipe so that the red line of the laser is next...

Page 13: ...d service center or engineer Blade Check the condition of the blade Replace a bent blunt or otherwise damaged blade with a new one Using a blunt blade can overload the pipe saw s electric motor and gearbox When you notice that the blade is blunt do not continue cutting with it as the blade may become so badly damaged that it will not be worth sharpening A blade in sufficiently good condition can b...

Page 14: ...d If the Exact PipeCut Saw is repaired under Warranty the return shipment will be made freight prepaid CAUTION The following items or services are excluded for Warranty claims Saw blades Carbon brushes Blade or attachment flange Blade attachment nut Normal wear Failures caused by misuse or accident Water fire or physical damage Cables Adjustment of eccentric adjustment wheel If a wrong type of gen...

Page 15: ...ct TCT Suitable for cutting steel and all kinds of plastic pipe material Exact TCT saw blades can be sharpened Exact Cermet Suitable for cutting stainless steel and acid proof materials steel copper aluminum and all kind of plastic pipe materials Exact ALU Suitable for cutting aluminum and all kinds of plastics Exact CERMET ALU saw blades can be sharpened Exact Diamond Suitable only for cutting ca...

Page 16: ...55 26 39 46 51 355 23 35 43 48 410 _ _ _ _ 410 24 37 44 49 460 _ _ _ _ 460 25 37 45 50 Max pipe wall thicknesses in different pipe materials which can be cut by Exact 360 INOX Series and Exact 460 INOX Series machines European model 230V 2500W Steel pipes Max pipe wall thickness 20 mm 0 78 Stainless steel pipes Max pipe wall thickness 20 mm 0 78 Cast or ductile iron pipes Max pipe wall thickness 2...

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