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Operation

 

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Cutting result adjustment for models 360 INOX Series / 460 INOX Series 

Improving possible misalignment of the cut 

The cut is affected by many factors, e.g. the size of the 
pipe, the material, the wall thickness, the quality of the 
pipe's surface, the roundness, welded seams, blade 
condition, feed rate, operator's experience. For this 
reason, the saw may move to left or right cussing 
unperfect cut (see Fig K). 

If the cutting result is not square, blade alignment can 
be adjusted. 

CAUTION!

 Blade alignment adjustment is very 

effective and can lead to blade and/or saw damage if 
adjusted too much. 

Before making the adjustment, note the bodyplate 
alignment (FIGURE M/b 2), in case it is needed to 
return back to the original setting.  
Loosen the two screws securing the bodyplate  
(FIGURE M/b 1 and 2. Turn the bodyplate to the 
required direction and secure the two screws. Make 
only small adjustments at a time. 

If the cutting line goes from right to left (FIGURE K/a), 
turn the bodyplate clockwise 
If the cutting line goes from left to right (FIGURE K/b), 
turn the bodyplate counterclockwise.  

CAUTION! 

 The adjustment indicator located in the 

back of the adjustment plate does not give the exact 
measurement to adjust. The indicator shows only the 
direction of adjustment and the category of magnitude.

 

The laser beam can be used to aid in correct 
adjustment. 

1. Mark the reference line precisely on the pipe at an 
angle of 90 degrees in the longitudinal direction.   

2. Place the saw on the pipe so that the red line of the 
laser is next to the reference line at an angle of 90 
degrees. Tighten the griper to the normal tension level. 
Check if the laser line and reference line are parallel. In 
FIGURE M/A the laser beam is not parallel with the 
reference line. 

3. Release the two locking screws of the adjustment 
plate (FIGURE M/b 1 and 2). 

4. Adjust the motor unit to the left or right as needed to 
get the laser beam and the reference line parallel. In 
FIGURE M/c the laser beam is parallel with the 
reference line.  

5. Tighten the locking screws of the adjustment plate 
very tightly. 

CAUTION!

 If the motor unit is adjusted with the laser, 

the gripping device must be attached to the pipe with 
normal tension. This ensures that the saw fastening 
corresponds to the normal condition of operation. 

FIGURE K 

 

Saw has moved from right to left 

 

Saw has moved from left to right 
 

 
FIGURE 

M /a 

 
 
 
 
 
 
 

 
 
 
 
 
FIGURE 

M /b 

 
 
 
 
 
 
 
 
 
 
 
 
 
FIGURE 

M /c

 

 

End of the cut

Start of the cut

End of the cut

Start of the cut

Summary of Contents for Pipecut 360 INOX Series

Page 1: ...e original instructions written in Finnish language All instructions are available on web site exacttools com manuals Patents US 7 257 895 JP 4010941 EP 1301311 FI 108927 KR 10 0634113 EN Operating Instructions Pipecut 360 INOX Series 460 INOX Series ...

Page 2: ...t 15 Theoretical cutting depths 16 Declaration of Conformity We declare under our sole responsibility that the pipe cutting machines Exact PipeCut 360 INOX Series 460 INOX Series Described under Technical Data are in conformity with the following standards or standardization documents IEC 62841 1 2014 IEC 62841 2 5 2014 EN 62841 1 2015 EN 62841 2 5 2014 EN 55014 1 EN 55014 2 EN 61000 3 2 EN 61000 ...

Page 3: ...lade guard screw 12 Lock pin 13 Plate 14 Motor unit 15 Blade RPM speed control 16 Adjustment arrow 17 Adjustment slot 18 Gripping device adjusting knob 19 Gripping device locking collar 20 Gripping device 21 Laser pointer batteries inside the blade protection 22 Battery seat cover inside the blade protection 23 Laser Pointer inside the blade protection 24 Handle to carry the saw 25 Laser switch In...

Page 4: ...e expected for system impedances below 0 36 ohm Noise vibration Information The vibration emission level given in this information sheet has been measured in accordance with a standardized test given in EN62481 2 5 2014 Use ear protection Vibration level values sum of vectors of three directions are defined in accordance with standard EN62841 2 5 2014 Vibration rate ah M cutting metal 3 2 m s Unce...

Page 5: ...indle lock Yes Speed preselection Yes Constant electronic control Yes Overload Protection Yes Reduced starting current Yes Vibration Ah M cutting metal 3 2 m s2 Vibration uncertainty K 0 3 m s2 LpA sound pressure 101 0 dB A KpA sound pressure uncertainty 3 dB A LWA acoustic power 112 0 dB A KWA acoustic power uncertainty 3 dB A Recommended generator capacity 4 9kVA for 230V 3kVA for 100 V 120V The...

Page 6: ...s by isolated handles because during the operation it can connect to flush conductor or its own cord If tool connects to voltage carrying cables voltage can pass to metal parts and it increases the risk of electric shock 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drug...

Page 7: ...oon as the blade enters the material the lower guard must be released For all other sawing the lower guard should operate automatically d Always observe that the lower guard is covering the blade before placing the saw down on bench or floor An unprotected coasting blade will cause the saw to walk backwards cutting whatever is in its path Be aware of the time it takes for the blade to stop after s...

Page 8: ...e to stop the blade let it stop freely Check the parts of the blade protection Never apply excessive force when using the pipecut Never use the pipecut to lift the pipe when fixed on the pipe Avoid excessive load on the electric motor Always follow safety and operation manual and applicable regulations Description of the work Read all manuals and warnings carefully If warnings and instructions are...

Page 9: ... under both ends of the pipe Check that all support wheels contact the pipe adjust if required e g with pieces of lumber Fig B1 When cutting short and light weight pipes place the supports so that the cutting point is outside supports Fig B2 Support the pipe with your left leg if required Proper arrangements will prevent the blade from jamming as the pipe is cut through Attaching the pipe saw to t...

Page 10: ... backwards Fig G Start a new feeding movement and feed continuously forward ca 1 6 of the pipe s circumference Fig H Repeat until the pipe is cut off Select the feeding speed as per the material and the thickness of the wall Too high speed can damage the blade overload the pipe saw and give a poor cutting result When the pipe is cut off push the UNLOCK SWITCH forward until the yellow mark is visib...

Page 11: ...y reduced to the minimum to protect the motor Cutting is not possible Press the motor switch and let it run freely UNDER NO LOAD until the green light is on ATTENTION If the yellow light begins to flash continuously it indicates that the motor control unit has been damaged You can finish the sawing but the saw should take out for service If the motor control unit is not repaired the motor of the s...

Page 12: ...cated in the back of the adjustment plate does not give the exact measurement to adjust The indicator shows only the direction of adjustment and the category of magnitude The laser beam can be used to aid in correct adjustment 1 Mark the reference line precisely on the pipe at an angle of 90 degrees in the longitudinal direction 2 Place the saw on the pipe so that the red line of the laser is next...

Page 13: ...d service center or engineer Blade Check the condition of the blade Replace a bent blunt or otherwise damaged blade with a new one Using a blunt blade can overload the pipe saw s electric motor and gearbox When you notice that the blade is blunt do not continue cutting with it as the blade may become so badly damaged that it will not be worth sharpening A blade in sufficiently good condition can b...

Page 14: ...d If the Exact PipeCut Saw is repaired under Warranty the return shipment will be made freight prepaid CAUTION The following items or services are excluded for Warranty claims Saw blades Carbon brushes Blade or attachment flange Blade attachment nut Normal wear Failures caused by misuse or accident Water fire or physical damage Cables Adjustment of eccentric adjustment wheel If a wrong type of gen...

Page 15: ...ct TCT Suitable for cutting steel and all kinds of plastic pipe material Exact TCT saw blades can be sharpened Exact Cermet Suitable for cutting stainless steel and acid proof materials steel copper aluminum and all kind of plastic pipe materials Exact ALU Suitable for cutting aluminum and all kinds of plastics Exact CERMET ALU saw blades can be sharpened Exact Diamond Suitable only for cutting ca...

Page 16: ...55 26 39 46 51 355 23 35 43 48 410 _ _ _ _ 410 24 37 44 49 460 _ _ _ _ 460 25 37 45 50 Max pipe wall thicknesses in different pipe materials which can be cut by Exact 360 INOX Series and Exact 460 INOX Series machines European model 230V 2500W Steel pipes Max pipe wall thickness 20 mm 0 78 Stainless steel pipes Max pipe wall thickness 20 mm 0 78 Cast or ductile iron pipes Max pipe wall thickness 2...

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