Contents
Notes on the use of these operating instructions
4
099-000141-EW501
12.01.2016
5.14
Arc ignition ................................................................................................................................... 46
5.14.1
HF ignition ..................................................................................................................... 46
5.15
Optimising the ignition characteristics for pure tungsten electrodes ........................................... 47
5.15.1
TIG automatic cut-out ................................................................................................... 47
5.16
TIG welding task definition ........................................................................................................... 48
5.17
Pulse variants ............................................................................................................................... 49
5.17.1
Pulses (thermal pulses) ................................................................................................ 49
5.17.2
KHz pulses (metallurgic pulses) ................................................................................... 49
5.17.3
Automated pulses ......................................................................................................... 49
5.18
Protecting welding parameters from unauthorised access .......................................................... 50
5.19
Welding programs ........................................................................................................................ 50
5.19.1
Selection and adjustment ............................................................................................. 51
5.19.2
Example "Program with synergetic setting" .................................................................. 52
5.19.3
Example "Program with conventional setting" .............................................................. 52
5.19.4
Accessories for switching over programs ..................................................................... 52
5.20
Organising welding tasks (Mode "JOB Manager") ....................................................................... 53
5.20.1
Explanation of symbols on the display ......................................................................... 53
5.20.2
Creating a new JOB in the memory or copying a JOB ................................................. 54
5.20.3
Loading an existing JOB from the free memory ........................................................... 55
5.20.4
Resetting an existing JOB to the factory setting (Reset JOB) ...................................... 55
5.20.5
Resetting JOBs 1-128 to the factory setting (Reset All JOBs) ..................................... 56
5.20.6
Exit JOB Manager without changes ............................................................................. 56
5.20.7
spotArc .......................................................................................................................... 57
5.20.8
TIG activArc welding ..................................................................................................... 59
5.21
Interfaces ..................................................................................................................................... 60
5.21.1
Connecting the robot interface / industrial bus interface .............................................. 60
5.21.1.1
RINT X12 robot interface............................................................................... 61
5.21.1.2
BUSINT X11 industrial bus interface ............................................................. 61
5.21.2
Connecting the PC 300.net welding parameterisation software................................... 62
5.21.3
Connecting the Q-DOC 9000 welding data documentation software ........................... 63
5.21.4
Connecting the WELDQAS welding data monitoring and documentation system ....... 64
5.21.5
Automation interface ..................................................................................................... 65
5.21.6
Connection socket automation torch ............................................................................ 67
5.21.7
Sensor Voltage ............................................................................................................. 68
5.22
Advanced settings ........................................................................................................................ 69
5.22.1
TIG non-latched operating mode, C version................................................................. 69
5.22.2
Welding current representation (in per cent/absolute) ................................................. 70
5.23
Menus and sub-menus on the machine control ........................................................................... 71
5.23.1
Direct menus (direct access to parameters) ................................................................. 71
5.23.2
Expert menu (TIG) ........................................................................................................ 71
5.23.3
Power-saving mode (Standby) ..................................................................................... 72
5.24
Machine configuration menu ........................................................................................................ 73
6
Maintenance, care and disposal ......................................................................................................... 78
6.1
General......................................................................................................................................... 78
6.2
Maintenance work, intervals ........................................................................................................ 78
6.2.1
Daily maintenance tasks ............................................................................................... 78
6.2.1.1
Visual inspection ........................................................................................... 78
6.2.1.2
Functional test ............................................................................................... 78
6.2.2
Monthly maintenance tasks .......................................................................................... 78
6.2.2.1
Visual inspection ........................................................................................... 78
6.2.2.2
Functional test ............................................................................................... 78
6.2.3
Annual test (inspection and testing during operation) .................................................. 79
6.3
Disposing of equipment ................................................................................................................ 79
6.3.1
Manufacturer's declaration to the end user .................................................................. 79
6.4
Meeting the requirements of RoHS .............................................................................................. 79
