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EWM Tetrix 351, Operating Instructions Manual

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Appendix A 

JOB-List 

 

 

134 

099-000115-EW501 

17.06.2015

 

 

 

10 

Appendix A 

10.1  JOB-List 

 
 

JOB

 

Process 

Material 

Wire  

Seam position 

Tungs

te

n el

ect

ro

de 

 

TIG

 

TIG 

hot wire

 

TIG 

cold 

wire

 

MMA

 

 

 

Fil

let wel

d

 

Butt j

oint

 

Fil

let wel

d l

ap j

oint

 

Vertical

-dow

n wel

d

 

0,6

 

0,8

 

1,0

 

1,2

 

1,6

 

 

 

 

 

 

1 

Reserved 

2 

   

 

 

CrNi/ Fe/ St 

 

 

 

 

 

 

 

 

 

1 

3 

   

 

 

CrNi/ Fe/ St 

 

 

 

 

 

 

 

 

 

1.6 

4 

   

 

 

CrNi/ Fe/ St 

 

 

 

 

 

 

 

 

 

2 

5 

   

   

CrNi/ Fe/ St 

 

 

 

   

 

 

 

 

2.4 

6 

   

   

CrNi/ Fe/ St 

 

 

 

   

 

 

 

 

3.2 

7 

   

   

CrNi/ Fe/ St 

 

 

 

   

 

 

 

 

>3.2 

8 

   

 

 

CrNi/ Fe/ St 

 

 

 

 

 

 

 

 

 

1 

9 

   

 

 

CrNi/ Fe/ St 

 

 

 

 

 

 

 

 

 

1.6 

10 

   

 

 

CrNi/ Fe/ St 

 

 

 

 

 

 

 

 

 

2 

11 

   

   

CrNi/ Fe/ St 

 

 

 

   

 

 

 

 

2.4 

12 

   

   

CrNi/ Fe/ St 

 

 

 

   

 

 

 

 

3.2 

13 

   

   

CrNi/ Fe/ St 

 

 

 

   

 

 

 

 

>3.2 

14 

   

 

 

CrNi/ Fe/ St 

 

 

 

 

 

 

 

 

 

1 

15 

   

 

 

CrNi/ Fe/ St 

 

 

 

 

 

 

 

 

 

1.6 

16 

   

 

 

CrNi/ Fe/ St 

 

 

 

 

 

 

 

 

 

2 

17 

   

   

CrNi/ Fe/ St 

 

 

 

   

 

 

 

 

2.4 

18 

   

   

CrNi/ Fe/ St 

 

 

 

   

 

 

 

 

3.2 

19 

   

   

CrNi/ Fe/ St 

 

 

 

   

 

 

 

 

>3.2 

20 

   

 

 

CrNi/ Fe/ St 

 

 

 

 

 

 

 

 

 

1 

21 

   

 

 

CrNi/ Fe/ St 

 

 

 

 

 

 

 

 

 

1.6 

22 

   

 

 

CrNi/ Fe/ St 

 

 

 

 

 

 

 

 

 

2 

23 

   

   

CrNi/ Fe/ St 

 

 

 

   

 

 

 

 

2.4 

24 

   

   

CrNi/ Fe/ St 

 

 

 

   

 

 

 

 

3.2 

25 

   

   

CrNi/ Fe/ St 

 

 

 

   

 

 

 

 

>3.2 

26 

   

 

 

Cu/CuZn 

 

 

 

 

 

 

 

 

 

1 

27 

   

 

 

Cu/CuZn 

 

 

 

 

 

 

 

 

 

1.6 

28 

   

 

 

Cu/CuZn 

 

 

 

 

 

 

 

 

 

2 

29 

   

   

Cu/CuZn 

 

 

   

 

 

 

 

 

2.4 

30 

   

   

Cu/CuZn 

 

 

   

 

 

 

 

 

3.2 

31 

   

 

 

Cu/CuZn 

 

 

 

 

 

 

 

 

 

>3.2 

32 

   

 

 

Cu/CuZn 

 

 

 

 

 

 

 

 

 

1 

33 

   

 

 

Cu/CuZn 

 

 

 

 

 

 

 

 

 

1.6 

34 

   

 

 

Cu/CuZn 

 

 

 

 

 

 

 

 

 

2 

35 

   

   

Cu/CuZn 

 

 

   

 

 

 

 

 

2.4 

Summary of Contents for Tetrix 351

Page 1: ...ories Tetrix 351 AC DC AW FW Tetrix 451 AC DC AW FW Tetrix 551 AC DC AW FW 099 000115 EW501 Observe additional system documents 17 06 2015 Register now and benefit Jetzt Registrieren und Profitieren w...

Page 2: ...accepted This exclusion of liability shall be deemed accepted by the user on commissioning the equipment The manufacturer is unable to monitor whether or not these instructions or the conditions and m...

Page 3: ...cal hazards 18 3 3 4 Service documents spare parts and circuit diagrams 18 3 3 5 Calibration Validation 18 4 Machine description quick overview 19 4 1 System overview 19 4 2 Tetrix 351 AC DC AW 20 4 3...

Page 4: ...nce 60 5 13 2 1 Set the operating principle conventional synergic 61 5 13 3 Select welding task 62 5 13 4 Select welding current 63 5 13 5 Welding data display 63 5 13 5 1 Welding current display igni...

Page 5: ...6 4 Resetting an existing JOB to the factory setting Reset JOB 101 5 16 5 Resetting JOBs 1 128 to the factory setting Reset All JOBs 102 5 16 6 Exit JOB Manager without changes 102 5 17 Remote control...

Page 6: ...s power source 124 7 4 Resetting welding parameters to the factory settings 126 7 5 Display machine control software version 127 7 6 General operating problems 127 7 6 1 Interface for automated weldin...

Page 7: ...Contents Notes on the use of these operating instructions 099 000115 EW501 17 06 2015 7...

Page 8: ...e hazard is also highlighted using a symbol in the page margin CAUTION Working or operating procedures which must be closely observed to prevent possible minor personal injury The safety information i...

Page 9: ...rve Correct Wrong Press Do not press Press and keep pressed Turn Switch Switch off machine Switch on machine ENTER ENTER ENTER enter the menu NAVIGATION NAVIGATION Navigating in the menu EXIT EXIT Exi...

Page 10: ...equipment sensitive to radiation accordingly The correct functioning of pacemakers may be affected obtain advice from a doctor if necessary Do not carry out any unauthorised repairs or modifications T...

Page 11: ...hand in the working area Thoroughly remove any residue of flammable substances from the workpiece before starting welding Only continue work on welded workpieces once they have cooled down Do not all...

Page 12: ...currents Stray welding currents can destroy protective earth conductors damage equipment and electronic devices and cause overheating of components leading to fire Make sure all welding leads are sec...

Page 13: ...ard The user is responsible for any interference caused by welding In order to evaluate any possible problems with electromagnetic compatibility in the surrounding area the user must consider the foll...

Page 14: ...ne tipping over and injuring persons or being damaged itself during movement and set up Tilt resistance is guaranteed up to an angle of 10 according to IEC 60974 1 Set up and transport the machine on...

Page 15: ...sting equipment of the right size in the correct position Observe craning principle see figure For machines with lifting eyes always lift all lifting eyes simultaneously When using retrofitted craning...

Page 16: ...ties of dust acid corrosive gases or substances may damage the equipment Avoid high volumes of smoke vapour oil vapour and grinding dust Avoid ambient air containing salt sea air Non permissible ambie...

Page 17: ...melted without power in the arc of a tungsten electrode 3 1 1 3 TIG activArc welding The EWM activArc process thanks to the highly dynamic controller system ensures that the power supplied is kept vi...

Page 18: ...work not specifically authorised by the manufacturer The original copy of the declaration of conformity is enclosed with the unit 3 3 3 Welding in environments with increased electrical hazards In co...

Page 19: ...uick overview 4 1 System overview The machine described in this manual is integrated into the welding system as shown in the diagram Figure 4 1 Item Symbol Description 0 1 Wire feed unit 2 Power sourc...

Page 20: ...Machine description quick overview Tetrix 351 AC DC AW 20 099 000115 EW501 17 06 2015 4 2 Tetrix 351 AC DC AW 4 3 Front view Figure 4 2...

Page 21: ...own torch with LED display option 12 Connection socket 5 pole Standard TIG torch control lead 13 G connecting nipple welding current Shielding gas connection with yellow insulating cap for TIG welding...

Page 22: ...Machine description quick overview Rear view 22 099 000115 EW501 17 06 2015 4 4 Rear view Figure 4 3...

Page 23: ...nt supply 10 hotWire Control lead connection hot wire power source 4 pole connection to the hot wire power source 11 X2 Connection socket 28 pole Control lead 12 Key button automatic cutout Wire feed...

Page 24: ...Machine description quick overview Tetrix 451 551 AC DC AW 24 099 000115 EW501 17 06 2015 4 5 Tetrix 451 551 AC DC AW 4 6 Front view Figure 4 4...

Page 25: ...rch with LED display option 12 Connection socket 5 pole Standard TIG torch control lead 13 G connecting nipple welding current with DC polarity Shielding gas connection with yellow insulating cap for...

Page 26: ...Machine description quick overview Rear view 26 099 000115 EW501 17 06 2015 4 7 Rear view Figure 4 5...

Page 27: ...nt supply 10 hotWire Control lead connection hot wire power source 4 pole connection to the hot wire power source 11 X2 Connection socket 28 pole Control lead 12 Key button automatic cutout Wire feed...

Page 28: ...ative polarity at the torch or electrode holder with respect to the workpiece Copper copper alloys bronzes copper zinc alloys brass AC welding with rectangular current output wave form Maximum power l...

Page 29: ...See 5 22 3 Power saving mode Standby chapter 6 Pulsing push button TIG automated pulsing frequency and balance Signal light lights up in green Pulsing thermal pulsing MMA pulse welding Signal light li...

Page 30: ...20 0 sec 0 1s increments 3 AMP Ignition current TIG Percentage of the main current Setting range 1 to 200 1 increments There are no pulses during the ignition current phase Hotstart current MMA Perce...

Page 31: ...st flow time TIG Setting ranges 0 00 sec to 40 0 sec 0 1 sec increments 12 Balance TIG AC Optimising cleaning effect and penetration characteristics Max setting range 30 to 30 increments of 1 Dependin...

Page 32: ...ction If the welding current connections are not locked connections and leads heat up and can cause burns if touched Check the welding current connections every day and lock by turning in clockwise di...

Page 33: ...mponent being operated on that connection The cap must be replaced if faulty or if lost Observe documentation of other system components when connecting 5 2 Machine cooling To obtain an optimal duty c...

Page 34: ...power sources without HF igniter MIG MAG for as long and as close as possible in parallel Lay the workpiece lead and hose package of power sources with HF igniter TIG for as long as possible in parall...

Page 35: ...17 06 2015 35 Use an individual welding lead to the workpiece for each welding machine Figure 5 2 Fully unroll welding current leads torch hose packages and intermediate hose packages Avoid loops Alw...

Page 36: ...uctions The resulting network has to be suitable for operating devices according to protection class 1 5 5 1 Mains configuration The machine may be connected to a three phase system with four conducto...

Page 37: ...protection tester Replace coolant as necessary if frost protection is inadequate The disposal of coolant must be carried out according to official regulations and observing the relevant safety data s...

Page 38: ...the filter sieve insert close sealing cover again After the initial filling wait for at least one minute when the machine is switched on so that the hose package is filled with coolant completely and...

Page 39: ...cylinder When using shielding gas cylinders smaller than 50 litres the ON HOLDER GAS BOTTLE option must be retrofitted CAUTION Faults in the shielding gas supply An unhindered shielding gas supply fr...

Page 40: ...tting If the shielding gas setting is too low or too high this can introduce air to the weld pool and may cause pores to form Adjust the shielding gas quantity to suit the welding task 5 8 3 Gas test...

Page 41: ...function TIG cold wire welding 099 000115 EW501 17 06 2015 41 5 9 TIG cold wire welding 5 9 1 Connection plan Tetrix AW 3 AC Tetrix drive 4L TIG 450W HW 12POL AC HW X2 X2 hotwire HW HW TP TP RT AW 1...

Page 42: ...tage 3 phase Supply voltage hot wire power source hotwire Control lead hot wire signal output 4 pole Control lead welding torch 12 pole Remote control connection 5 9 3 Installation CAUTION Installatio...

Page 43: ...Symbol Description 0 1 Wire feed unit 2 Intermediate hose package 3 Intermediate hose package strain relief 4 X2 Connection socket 28 pole Control lead 5 Connecting thread G Shielding gas 6 Connection...

Page 44: ...the right Insert cable plug on the control lead into the connection socket 28 pole and secure with crown nut the plug can only be inserted into the connection socket in one position Lock connecting ni...

Page 45: ...t wire welding 099 000115 EW501 17 06 2015 45 5 10 TIG hot wire welding 5 10 1 Connection plan Tetrix AW 3 AC Tetrix Hotwire Tetrix drive 4L TIG 450W HW 12POL AC HW X2 X2 hotwire hotwire HW HW HW 3 AC...

Page 46: ...colour X2 Control lead 28 pole TP Hose package TP tube package HW Welding current minus potential TIG hot wire Welding current plus potential workpiece hotwire Control lead hot wire signal input 4 pol...

Page 47: ...ion 0 1 Internal unit feet 2 Recesses for unit feet 3 External casing frame CAUTION Risk of falling If the wire feed unit is not properly placed on the support it can fall down and cause injuries The...

Page 48: ...source filler wire The machine may only be mounted and operated on the carrier platform for the hot wire power source Safe operation of the machine must be guaranteed at all times Figure 5 11 Item Sym...

Page 49: ...primary power source Tetrix series via the connection intended for this power source Mains plug socket and lead must be checked regularly by an electrician Figure 5 12 Item Symbol Description 0 1 Main...

Page 50: ...Symbol Description 0 1 Wire feed unit 2 Intermediate hose package 3 Intermediate hose package strain relief 4 X2 Connection socket 28 pole Control lead 5 Connecting thread G Shielding gas 6 Connection...

Page 51: ...nection socket 28 pole and secure with crown nut the plug can only be inserted into the connection socket in one position Lock connecting nipples of the cooling water tubes into the corresponding quic...

Page 52: ...enu Parameters are selected by pressing the welding parameters button Set or change the parameters by turning the welding parameter setting rotary dial EXIT leave the menu After 4 s the machine will r...

Page 53: ...results from the chosen basic parameters If no wire speed is assigned to this JOB number See 10 1 JOB List chapter wire feeding will not take place In order to carry out the chosen welding task the wi...

Page 54: ...welding current on or off Torch trigger 1 BRT 1 switches the wire feed on or off The operator can choose between three operating modes see following function sequences Figure 5 15 5 11 4 1 Explanation...

Page 55: ...n current AMP in the selected up slope time 1st cycle wire Press torch trigger 1 BRT 1 Wire electrode is advanced 2nd cycle wire Release BRT 1 Wire electrode advance stops 3rd cycle current Press BRT...

Page 56: ...has started the wire electrode is fed corresponding to the welding current until the welding process ends 5 11 4 4 Latched mode Figure 5 18 This operating mode differs from non latched operation in th...

Page 57: ...pted and equipment damage can occur Connect all coolant pipes correctly Completely unroll the hose package and the torch hose package Observe maximal hose package length See 5 6 Welding torch cooling...

Page 58: ...ert the welding current plug on the welding torch into the welding current connection socket and lock by turning to the right Screw welding torch shielding gas connection tightly onto the G connection...

Page 59: ...re used to select the welding task JOB All welding parameters specified here are the optimum settings for a variety of applications but they can also be modified individually The required welding curr...

Page 60: ...ter setting in the functional sequence chapter Figure 5 22 5 13 2 Conventional parameter setting in the functional sequence All welding parameters in the functional sequence can also be adjusted regar...

Page 61: ...tting factory setting off conventional parameter setting ENTER enter the menu Switch off machine at the main switch Press and hold the welding parameters button and switch the machine on again at the...

Page 62: ...nd The key switch option is set to position 1 Operating element Action Result Select and display welding process Select and display electrode diameter ignition optimisation TIG Synergic Select electro...

Page 63: ...displayed before nominal values during actual values or after welding hold values Left hand display Parameter Before welding nominal values During welding actual values After welding hold values Weld...

Page 64: ...rt menu can be displayed as percentages factory setting or absolute values on the machine display ENTER EXIT NAVIGATION l 0 Figure 5 25 Display Setting selection Exit the menu Exit Machine configurati...

Page 65: ...tion Expert menu Slope time tS1 main current to secondary current Setting 0 00 s to 20 0 s factory setting 0 00 s Slope time tS2 secondary current to main current Setting 0 00 s to 20 0 s factory sett...

Page 66: ...le and tungsten electrode tip onto the workpiece and press the torch trigger liftarc current flowing regardless of the main current set b Incline the torch over the torch gas nozzle to produce a gap o...

Page 67: ...arameter value less ignition power 5 13 9 Optimal and fast spherical cup formation A conically ground tungsten electrode approx 35 is generally required to form an ideal spherical cup Operating elemen...

Page 68: ...meters such as welding current sheet metal thickness gas pre flow time etc 5 13 10 1Explanation of symbols Symbol Meaning Press torch trigger 1 Release torch trigger 1 I Current t Time Gas pre flows I...

Page 69: ...ng the main current phase the welding current drops at the slope time set tS1 to the secondary current AMP After torch trigger 2 is released the welding current rises at the slope time set tS2 back to...

Page 70: ...Step 3 Press torch trigger 1 The main current drops with the set down slope time to the end crater current Iend minimum current Step 4 Release torch trigger 1 the arc extinguishes The set gas post flo...

Page 71: ...c operating mode the long interval is automatically preselected When selecting the Spotmatic operating mode the short interval is automatically preselected The user can change the interval in the Conf...

Page 72: ...rc ignites The welding current flows and immediately assumes the value set for the ignition current Istart HF is switched off The welding current increases in the adjusted up slope time to the main cu...

Page 73: ...chapter Figure 5 33 As an example the process is shown with HF ignition Arc ignition with lift arc is also possible however See 5 13 7 Arc ignition chapter Select the process activation type See 5 22...

Page 74: ...welding current increases in the set up slope time to the main current AMP Pressing torch trigger 1 starts the slope tS1 from main current AMP to secondary current AMP Releasing the torch trigger star...

Page 75: ...ard welding but during the main current phase there is a continual switching back and forth between the pulse and pause currents at the relevant times The pulse function can also be deactivated if nec...

Page 76: ...With thermal pulses the pulse and pause times frequency up to 200 Hz and the pulse edges ts1 and ts2 are entered in seconds on the control Figure 5 37 Operating element Action Result Select TIG pulse...

Page 77: ...ure 5 38 Operating element Action Result Display Select kHz pulses Press the TIG pulses button until the signal light lights up in red Select balance Setting range 1 to 99 1 increments Select frequenc...

Page 78: ...time tpause pulse pause time Figure 5 39 5 13 12 5AC special Application e g for welding thick metal sheets onto thin metal sheets Operating element Action Result Select TIG AC special Press the TIG...

Page 79: ...activArc parameter Press until LED flashes Switch parameter on Switch parameter off Parameter setting The activArc parameter control can be adjusted specifically for the welding task panel thickness...

Page 80: ...elements such as torch triggers TT rockers or potentiometers can be modified individually via torch modes Explanation of symbols for operating elements Symbol Description Press torch trigger Tap torch...

Page 81: ...ns in the individual modes can be found in the tables for the corresponding torch types The welding process can of course be switched on and off in all modes using torch trigger 1 TT 1 ENTER EXIT NAVI...

Page 82: ...pping function Functions mode Operating elements Welding current On Off 1 factory set Secondary current Latched mode Standard torch with two torch triggers Diagram Operating elements Explanation of sy...

Page 83: ...lanation of symbols BRT 1 torch trigger 1 BRT 2 torch trigger 2 Functions mode Operating elements Welding current On Off 1 factory set Secondary current Secondary current tapping mode latched mode Wel...

Page 84: ...tions Mode Operating elements Welding current on off 1 factory set Secondary current tapping mode latched mode Increase welding current infinite adjustment up function Reduce welding current infinite...

Page 85: ...1 factory set Secondary current Secondary current tapping mode latched mode Increase welding current infinite adjustment up function Reduce welding current infinite adjustment down function Welding cu...

Page 86: ...nation of symbols BRT 1 torch trigger 1 Functions Mode Operating elements Welding current On Off 3 Secondary current tapping mode Increase welding current infinite adjustment Reduce welding current in...

Page 87: ...ad the safety information in this manual Observe the accident prevention regulations in your country Inform persons in the working area that they must observe the regulations CAUTION Test Before re co...

Page 88: ...ding current in stages setting the first increment TT 3 Decrease welding current in stages setting the first decrement TT 4 Switchover between Up Down and JOB changeover TT 2 tapping Increase JOB numb...

Page 89: ...s 129 to 138 The first JOB can be set as required The following graphic gives an example with the settings for max JOBs available 5 and first available JOB 145 This gives the available JOBs 145 to 150...

Page 90: ...first increment Figure 5 46 ENTER EXIT NAVIGATION l 0 Figure 5 47 Display Setting selection Exit the menu Exit Torch configuration menu Set welding torch functions Setting the first increment Setting...

Page 91: ...lded workpieces and Always put the electrode holder down on an insulated surface Shielding gas connection During MMA welding open circuit voltage is applied at the shielding gas connection G connectin...

Page 92: ...reen Set welding current 5 14 3 Welding current polarity reversal polarity reversal This function can be used to reverse the welding current polarity electronically For example when welding with diffe...

Page 93: ...ce Press until signal light comes on Set the alternating current balance Factory setting see displays 5 14 6 Hotstart The hotstart device improves the ignition of the stick electrodes using an increas...

Page 94: ...ing electrode types at low current strengths with a short arc in particular Operating element Action Result Displays 1 x Select arcforcing welding parameter The signal light comes on in red Set arcfor...

Page 95: ...dependent on the main current Signal light AMP on Setting range 1 to 200 increments of 1 142 ex works Pulse pause current selection percentage dependent on the main current Signal light AMP on Settin...

Page 96: ...default setting the welding current can be infinitely adjusted across the entire range In programs 1 15 15 different welding currents incl operating mode and pulse function are defined Example Program...

Page 97: ...equivalent way Set welding current for the corresponding program e g 75 A in program 1 When connecting a potentiometer torch or up down torch or operating a standard torch in up down mode the program...

Page 98: ...th conventional setting Figure 5 51 5 15 5 Accessories for switching over programs The user can change retrieve and save programs using the following components Programs Component Create and change Re...

Page 99: ...ng the 4 main welding parameters welding process material type electrode diameter and seam type One program sequence can be defined in each JOB Up to 16 programs P0 to P15 can be set in each program s...

Page 100: ...owever it is a good idea to assign specific JOB numbers in the free memory JOB 128 to 256 for specific welding tasks Operating element Action Result Display x x Select JOB Manager mode Press until the...

Page 101: ...1 x JOB loaded machine switches back to Display mode The JOB can be customised as required Current value and JOB number displayed 5 16 4 Resetting an existing JOB to the factory setting Reset JOB Ope...

Page 102: ...x Switch from Load JOB to Reset All JOBs ON Reset all JOBs to factory settings OFF Do not reset JOBs 1 x All JOBs reset to factory settings machine switches back to Display mode Current value and JOB...

Page 103: ...anual remote control RTP2 19POL Functions TIG MMA Infinitely adjustable welding current 0 to 100 depending on the preselected main current on the welding machine Pulse spot normal Frequency and spot t...

Page 104: ...elding current 0 to 100 depending on the preselected main current on the welding machine Start stop welding operation TIG ActivArc welding is not possible in combination with the foot operated remote...

Page 105: ...ENTER EXIT NAVIGATION l 0 Figure 5 53 Display Setting selection Exit the menu Exit Machine configuration part two Settings for machine functions and parameter display Ramp function Remote control RTF...

Page 106: ...other 5 18 1 Synchronisation via mains voltage 50Hz 60Hz This application relates to two types of synchronisation Synchronisation between a Tetrix series machine and a competitor machine Synchronisat...

Page 107: ...0 synchronisation interface connector plug to the 19 pole TIG interface for mechanised welding on the rear of a welding machine from the TETRIX series master The machine connected to the synchronisati...

Page 108: ...ation for master slave operation D Input no c IGRO Current flows signal I 0 maximum load 20mA 15V 0V welding current flowing E R Input Output Not Aus Emergency stop for higher level shut down of the p...

Page 109: ...cification for main current 0 10V 0V Imin 10V Imax 5 D Input Control value specification for secondary current 0 10V 0V Imin 10V Imax 6 J U Output Reference 0V 7 K Output Power supply 15V max 75mA 8 V...

Page 110: ...results in equipment damage or faults in signal transmission The PC may be destroyed due to high frequency ignition pulses Interface SECINT X10USB must be connected between the PC and the welding mach...

Page 111: ...Design and function Machine configuration menu 099 000115 EW501 17 06 2015 111 EXIT NAVIGATION ENTER l 0 Figure 5 55...

Page 112: ...percentage of the main current factory setting Abs absolute welding current display Non latched operation C version on on off off factory setting Setting for the primary setpoint value display Defines...

Page 113: ...f off factory setting Setting spot time on Short spot time 5 ms 999 ms 1 ms steps off long spot time 0 01 s 20 0 s 10 ms steps Setting process activation on Separate process activation The welding pro...

Page 114: ...e and welding torch Without pilot static tube 3 Permanent monitoring Gas sensor between gas cylinder and gas valve With pilot static tube Automation menu Fast take over of control voltage automation o...

Page 115: ...Design and function Machine configuration menu 099 000115 EW501 17 06 2015 115 Display Setting selection Ignition pulse limit Setting 0 ms 15 ms increments of 1 ms...

Page 116: ...nt such as the welding torch or the intermediate hose package AW has been changed The resistance value of the cables can be set directly or can be aligned by the power source In the delivery state the...

Page 117: ...value can be between 0 m and 60 m The new value is immediately saved without requiring further confirmation If no value is shown on the right hand display then measurement failed The measurement must...

Page 118: ...te the machine type serial number and item number of the machine as well as the type designation and item number of the spare part 6 2 General When used in the specified environmental conditions and u...

Page 119: ...a negative impact on the welding result ultimately causing damage to the torch Check that all screw and plug connections and replaceable parts are secured correctly tighten if necessary 6 3 3 Annual t...

Page 120: ...d for this purpose According to German law law governing the distribution taking back and environmentally correct disposal of electric and electronic equipment ElektroG from 16 03 2005 used machines a...

Page 121: ...tional errors Machine control without displaying the signal lights after switching on Phase failure check mains connection fuses No welding performance Phase failure check mains connection fuses Vario...

Page 122: ...triggered fuse rear of the power source by pressing the key button Kinked hose packages Extend and lay out the torch hose package Incompatible parameter settings Check settings and correct if necessar...

Page 123: ...necessary Warning code Possible cause Remedy 1 Machine excess temperature Allow the machine to cool down 2 Half wave failures Check process parameters 3 Welding torch cooling warning Check coolant le...

Page 124: ...age Switch machine off and on again inform the service department if the error continues Err 10 PE error Err 11 FastStop position Edge Acknowledge error signal 0 to 1 via robot interface if available...

Page 125: ...et error Err 23 HF choke excess temperature High frequency blocking inductor excess temperature The excess temperature of the high frequency blocking inductor has triggered Allow equipment to cool dow...

Page 126: ...enu Exit Service menu Modifications to the service menu may only be carried out by authorised maintenance staff Reset reset to factory settings off aus factory setting CFG Reset the values in the mach...

Page 127: ...ersion query example 07 System bus ID 03A0 Version number System bus ID and version number are separated by a dot 7 6 General operating problems 7 6 1 Interface for automated welding WARNING No functi...

Page 128: ...nt circuit Coolant tank and quick connect coupling of coolant supply and return are only fitted in machines with water cooling To vent the cooling system always use the blue coolant connection which i...

Page 129: ...50 60 Hz Mains fuse safety fuse slow blow 3 x 20 A Mains connection lead H07RN F4G6 Max connected load TIG 10 6 kVA Max connected load MMA 15 4 kVA Recommended generator rating 20 8 kVA cos efficienc...

Page 130: ...n lead H07RN F4G6 Max connected load TIG 16 3 kVA Max connected load MMA 22 0 kVA Recommended generator rating 29 7 kVA cos efficiency 0 99 85 Insulation class protection classification H IP 23 Ambien...

Page 131: ...ains connection lead H07RN F4G6 Max connected load TIG 22 2 kVA Max connected load MMA 29 5 kVA Recommended generator rating 39 8 kVA cos efficiency 0 99 85 Insulation class protection classification...

Page 132: ...Bottle 50L Holding plate for gas cylinders smaller than 50 litres 092 002151 00000 9 2 2 Tetrix 451 551 AC DC Type Designation Item no ON Filter Tetrix XL Retrofit option dirt filter for air inlet 09...

Page 133: ...mote control current with connection cable 090 008764 00000 RT1 19POL Remote control current 090 008097 00000 RTG1 19POL Remote control current 090 008106 00000 RTAC1 19POL Remote control current bala...

Page 134: ...e St 2 5 CrNi Fe St 2 4 6 CrNi Fe St 3 2 7 CrNi Fe St 3 2 8 CrNi Fe St 1 9 CrNi Fe St 1 6 10 CrNi Fe St 2 11 CrNi Fe St 2 4 12 CrNi Fe St 3 2 13 CrNi Fe St 3 2 14 CrNi Fe St 1 15 CrNi Fe St 1 6 16 CrN...

Page 135: ...uZn 3 2 38 Cu CuZn 1 39 Cu CuZn 1 6 40 Cu CuZn 2 41 Cu CuZn 2 4 42 Cu CuZn 3 2 43 Cu CuZn 3 2 44 Cu CuZn 1 45 Cu CuZn 1 6 46 Cu CuZn 2 47 Cu CuZn 2 4 48 Cu CuZn 3 2 49 Cu CuZn 3 2 50 AlMg 1 51 AlMg 1...

Page 136: ...i 1 75 AlSi 1 6 76 AlSi 2 77 AlSi 2 4 78 AlSi 3 2 79 AlSi 3 2 80 AlSi 1 81 AlSi 1 6 82 AlSi 2 83 AlSi 2 4 84 AlSi 3 2 85 AlSi 3 2 86 AlSi 1 87 AlSi 1 6 88 AlSi 2 89 AlSi 2 4 90 AlSi 3 2 91 AlSi 3 2 92...

Page 137: ...3 2 121 Al99 3 2 122 TIG manual TIG classic 123 Classic electrode 124 Reserved 125 Reserved 126 Reserved 127 Electrode JOB 128 Reserved 129 179 Free JOBs or SCO e g plasma 180 CrNi FeSt 2 4 181 CrNi F...

Page 138: ...Appendix B Overview of EWM branches 138 099 000115 EW501 17 06 2015 11 Appendix B 11 1 Overview of EWM branches...

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