EWM Taurus 335 Basic S KGE Operating Instructions Manual Download Page 5 | Manualshive

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Contents

Notes on the use of these operating instructions

099-005214-EW501

19.05.2011

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Summary of Contents for Taurus 335 Basic S KGE

Page 1: ...instructions Welding machine GB Taurus 335 Basic S KGE 099 005214 EW501 19 05 2011 Register now For your benefit Jetzt Registrieren und Profitieren www ewm group com Details for ewm warranty www ewm...

Page 2: ...ther form of liability regardless of type shall be accepted This exclusion of liability shall be deemed accepted by the user on commissioning the equipment The manufacturer is unable to monitor whethe...

Page 3: ...Design and function 22 5 1 General 22 5 2 Installation 23 5 2 1 Protective cap 24 5 3 Machine cooling 24 5 4 Workpiece lead general 24 5 5 Mains connection 25 5 5 1 Mains configuration 25 5 6 Cooling...

Page 4: ...ntenance work intervals 47 6 2 1 Daily maintenance tasks 47 6 2 2 Monthly maintenance tasks 47 6 2 3 Annual test inspection and testing during operation 47 6 3 Maintenance work 48 6 4 Disposing of equ...

Page 5: ...Contents Notes on the use of these operating instructions 099 005214 EW501 19 05 2011 5...

Page 6: ...l in the page margin CAUTION Working or operating procedures which must be closely observed to prevent possible minor personal injury The safety information includes the CAUTION keyword in its heading...

Page 7: ...scription Press Do not press Turn Switch 0 1 Switch off machine 0 1 Switch on machine ENTER enter the menu NAVIGATION Navigating in the menu EXIT Exit the menu Time display example wait 4s press Inter...

Page 8: ...s and burns on contact Even low voltages can cause you to get a shock and lead to accidents Do not touch any live parts in or on the machine Connection cables and leads must be free of faults Switchin...

Page 9: ...ith flammable material Connect welding leads correctly Risk of accidents if these safety instructions are not observed Non observance of these safety instructions is potentially fatal Carefully read t...

Page 10: ...suspend all conductive power source components like casing transport vehicle and crane frames so they are insulated Do not place any other electronic devices such as drillers or angle grinders etc on...

Page 11: ...he user is responsible for any interference caused by welding In order to evaluate any possible problems with electromagnetic compatibility in the surrounding area the user must consider the following...

Page 12: ...crane or suspended CAUTION Risk of tipping There is a risk of the machine tipping over and injuring persons or being damaged itself during movement and set up Tilt resistance is guaranteed up to an an...

Page 13: ...s of dust acid corrosive gases or substances may damage the equipment Avoid high volumes of smoke vapour oil vapour and grinding dust Avoid ambient air containing salt sea air Non permissible ambient...

Page 14: ...erly 3 1 Applications 3 1 1 MIG MAG standard welding Metal arc welding using a wire electrode whereby gas from an external source surrounds the arc and the molten pool to protect them from the atmosph...

Page 15: ...ted conversion work not specifically authorised by the manufacturer The original copy of the declaration of conformity is enclosed with the unit 3 2 3 Welding in environments with increased electrical...

Page 16: ...01 19 05 2011 4 Machine description quick overview 4 1 Taurus 335 Basic S 4 1 1 Front view NOTE The maximum possible machine configuration is given in the text description If necessary the optional co...

Page 17: ...plug in MMA mode or for transport 11 19 pole connection socket analogue For connecting analogue accessory components remote control welding torch control lead etc 12 Connection socket welding current...

Page 18: ...Machine description quick overview Taurus 335 Basic S 18 099 005214 EW501 19 05 2011 4 1 2 Rear view Figure 4 2...

Page 19: ...ple G shielding gas connection 3 4 pole connection socket Cooling unit voltage supply 4 8 pole connection socket Cooling unit control lead 5 Mains connection cable 6 analog 19 pole interface for mecha...

Page 20: ...MA MMA welding MMAG FUGENHOBELN Air arc gouging 2 Wire inching button See also Inching the Wire Electrode chapter 3 Gas test rinse button Gas test For setting the shielding gas quantity Rinse For rins...

Page 21: ...ng modes Non latched operation Latched operation 9 DYN Dynamics choke effect button Arc harder and narrower Arc softer and wider 4 2 1 Operating elements in the machine Figure 4 4 Item Symbol Descript...

Page 22: ...units are equipped with moving parts which can trap hands hair clothing or tools and thus injure persons Do not reach into rotating or moving parts or drive components Keep casing covers closed durin...

Page 23: ...be replaced if faulty or if lost 5 2 Installation WARNING Risk of accident due to improper transport of machines that may not be lifted Do not lift or suspend the machine The machine can fall down and...

Page 24: ...ved Ensure that the working area is adequately ventilated Do not obstruct the air inlets and outlets of the machine Do not allow metal parts dust or other objects to get into the machine 5 4 Workpiece...

Page 25: ...ctions The resulting network has to be suitable for operating devices according to protection class 1 5 5 1 Mains configuration NOTE The machine may be connected to a three phase system with four cond...

Page 26: ...ling unit 2 1 3 Figure 5 3 Item Symbol Description 0 1 4 pole connection socket Cooling unit voltage supply 2 8 pole connection socket Cooling unit control lead 3 Cooling module Insert and lock the 8...

Page 27: ...s steel Use a plastic core to weld or braze soft high alloy wire electrodes or aluminium materials Preparation for connecting welding torches with a plastic core Push forward the capillary tube on the...

Page 28: ...ts polarity selection for MIG MAG welding 5 Standard applications Connection for welding current connection socket welding current connection socket 6 MIG MAG welding Workpiece connection 7 Workpiece...

Page 29: ...ng torch control lead 5 Connection socket welding current 6 Connection socket welding current 7 Workpiece Insert the central plug for the welding torch into the central connector and screw together wi...

Page 30: ...2 Inserting the wire spool NOTE Standard D300 pin reels can be used Adapters see accessories are required when using standardised basket coils DIN 8559 2 1 Figure 5 6 Item Symbol Description 0 1 Carr...

Page 31: ...re and the material Check the roller label to verify that the rollers are suitable for the wire diameter Turn or change if necessary use V Nut rollers with for steel wires and other hard wires use U N...

Page 32: ...units are equipped with moving parts which can trap hands hair clothing or tools and thus injure persons Do not reach into rotating or moving parts or drive components Keep casing covers closed durin...

Page 33: ...ng torch CAUTION Extensive wear due to incorrect contact pressure Incorrect contact pressure will cause extensive wear of the wire feed rollers With the adjusting nuts of the pressure units set the co...

Page 34: ...arc length rotary dials The operating point setting can also be specified using accessory components such as remote control welding torch etc 5 7 6 3 Setting the operating point welding output The M3...

Page 35: ...ion of the individual machines and their functions 5 7 7 MIG MAG welding data display Taurus Basic S V AMP 6 4 1 5 3 2 Figure 5 11 Item Symbol Description 0 1 Signal light AMP During welding the left...

Page 36: ...ions These values can however be changed with the PC300 NET software as required 5 7 8 1 Explanation of signs and functions Symbol Meaning Press torch trigger Release torch trigger Tap torch trigger p...

Page 37: ...g gas is expelled gas pre flows Wire feed motor runs at creep speed Arc ignites after the wire electrode makes contact with the workpiece welding current flows Change over to pre selected wire speed S...

Page 38: ...ed motor runs at creep speed Arc ignites after the wire electrode makes contact with the workpiece welding current flows Change over to pre selected WF speed main program PA Step 2 Release torch trigg...

Page 39: ...ding torch The following special torches can be used together with this welding machine UP DOWN welding torch with two rocker buttons for setting the wire feed speed and for setting the welding perfor...

Page 40: ...in the holders provided for them and secure with fixing devices Avoid heating the shielding gas cylinder CAUTION Faults in the shielding gas supply An unhindered shielding gas supply from the shieldi...

Page 41: ...wire feed unit if present on this version 5 8 2 Gas test Slowly open the gas cylinder valve Open the pressure reducer Switch on the power source at the main switch Initiate gas test function on the m...

Page 42: ...e diameter x 13 5 l min 100 argon Helium rich gas mixtures require a higher gas volume The table below can be used to correct the gas volume calculated where necessary Shielding gas Factor 75 Ar 25 He...

Page 43: ...ectrode holder down on an insulated surface 5 9 1 Connecting the electrode holder and workpiece lead NOTE The polarity depends on the manufacturer instructions given on the filler material packaging 2...

Page 44: ...LN Welding process selection Signal light MMAG FUGENHOBELN on NOTE Special electrode holders and carbon electrodes are required for air arc gouging 5 9 3 Welding current setting The welding current is...

Page 45: ...parts are used Only use system components and options power sources welding torches electrode holders remote controls spare parts and replacement parts etc from our range of products Only insert and l...

Page 46: ...15 V Voltage supply max 75 mA N Output 15 V Voltage supply max 25 mA S Output 0 V Reference potential T Output Iist Welding current measured on pin F 0 10 V 0 V 0 A 10 V 1000 A 1 The operating mode is...

Page 47: ...ing elements Operating message safety and adjustment devices Functional test Other general condition 6 2 2 Monthly maintenance tasks Casing damage front rear and side walls Transport rollers and their...

Page 48: ...pean provisions guideline 2002 96 EG of the European Parliament and the Council of January 27th 2003 used electric and electronic equipment may no longer be placed in unsorted municipal waste It must...

Page 49: ...Inching wire electrodes chapter Check settings and correct if necessary a Worn wire rolls Check and replace if necessary a Wire feed motor without supply voltage automatic cutout triggered by overload...

Page 50: ...s of the welding machine see Technical Data chapter 1 Err 3 x Welding machine excess temperature Allow the machine to cool down mains switch to 1 Err 4 x Low coolant level Top up the coolant Leak in t...

Page 51: ...0 min 60 DC 6 min welding 4 min pause Open circuit voltage 79 V Mains voltage tolerances 3 x 400 V 25 to 20 Frequency 50 60 Hz Mains fuse safety fuse slow blow 3 x 16 A Mains connection lead H07RN F4G...

Page 52: ...tube 094 000914 00000 GS25L G1 4 SW 17 Pilot static tube 094 001100 00000 5POLE CEE 16A M Machine plug 094 000712 00000 9 2 Remote control connection cable Type Designation Item no R11 19POL Remote co...

Page 53: ...0 2 4 Drive rollers 37 mm cored wire 092 000836 00000 ROE 2DR4R 2 8 3 2 Drive rollers 37 mm cored wire 092 000837 00000 ROE 2GR4R Counterpressure rollers knurled 37mm 092 000838 00000 9 4 4 Conversion...

Page 54: ...ewm group com EWM HIGHTEC WELDING Kunshan Ltd 10 Yuanshan Road Kunshan New High tech Industry Development Zone Kunshan Jiangsu 215300 People s Republic of China Tel 86 512 57867 188 Fax 182 www ewm g...

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