EWM Saturn 301 FKG, Operating Instructions Manual

Page: 3 / 59

Contents
Notes on using these operating instructions
099-004968-EW501
13.09.2021
3
1 Contents
1 Contents .......................................................................................................................................... 3
2 For your safety ............................................................................................................................... 6
2.1 Notes on using these operating instructions .......................................................................... 6
2.2 Explanation of icons ............................................................................................................... 7
2.3 Safety instructions .................................................................................................................. 8
2.4 Transport and installation .................................................................................................... 11
3 Intended use ................................................................................................................................. 13
3.1 Applications .......................................................................................................................... 13
3.2 Documents which also apply ............................................................................................... 13
3.2.1 Warranty ............................................................................................................... 13
3.2.2 Declaration of Conformity ..................................................................................... 13
3.2.3 Welding in environments with increased electrical hazards ................................. 13
3.2.4 Service documents (spare parts and circuit diagrams) ........................................ 13
3.2.5 Calibration/Validation ........................................................................................... 13
4 Machine description – quick overview ...................................................................................... 14
4.1 Front view / side view from the right .................................................................................... 14
4.2 Rear view / interior view from the right ................................................................................ 16
4.3 Machine control – Operating elements ................................................................................ 18
4.3.1 Welding machine control M1.02 ........................................................................... 18
4.3.1.1 Internal operating elements .................................................................. 19
4.3.1.2 Setting the operating point (welding output) ......................................... 19
4.3.2 M2.20 welding machine control ............................................................................ 20
4.3.2.1 Setting the operating point (welding output) ......................................... 21
4.3.2.2 Setting the operating mode and runtime parameters ........................... 21
4.3.2.3 Setting the expert parameters ............................................................... 21
4.3.2.4 Explanation of symbols ......................................................................... 22
4.3.2.5 Welding parameter ignition time "tZn" diagram .................................... 23
4.3.3 M2.40 welding machine control ............................................................................ 24
4.3.3.1 Welding task selection .......................................................................... 26
4.3.3.2 Setting the operating point (welding output) ......................................... 27
4.3.3.3 Setting the wire correction .................................................................... 27
4.3.3.4 Setting the operating mode and runtime parameters ........................... 27
4.3.3.5 Setting the expert parameters ............................................................... 28
4.3.3.6 Explanation of symbols ......................................................................... 28
4.3.3.7 Welding parameter ignition time "tZn" diagram .................................... 29
5 Design and function ..................................................................................................................... 30
5.1 Transport and installation .................................................................................................... 30
5.1.1 Ambient conditions ............................................................................................... 30
5.1.2 Lifting by crane ..................................................................................................... 31
5.1.3 Machine cooling .................................................................................................... 31
5.1.4 Workpiece lead, general ....................................................................................... 31
5.1.5 Shielding gas supply (shielding gas cylinder for welding machine) ..................... 32
5.1.5.1 Pressure regulator connection .............................................................. 32
5.1.5.2 Shielding gas hose connection ............................................................. 33
5.1.5.3 Setting the shielding gas volume (gas test)/rinse hose package .......... 33
5.1.6 Notes on the installation of welding current leads ................................................ 34
5.1.7 Stray welding currents .......................................................................................... 35
5.1.8 Mains connection .................................................................................................. 36
5.1.8.1 Mains configuration ............................................................................... 36
5.1.9 Welding torch and workpiece line connection ...................................................... 37
5.1.10 Wire feed .............................................................................................................. 38
5.1.10.1 Inserting the wire spool ......................................................................... 38
5.1.10.2 Changing the wire feed rollers .............................................................. 39
5.1.10.3 Inching the wire electrode ..................................................................... 39
5.1.10.4 Spool brake setting ............................................................................... 41
5.1.11 Operating modes (functional sequences) ............................................................ 41
5.1.11.1 Explanation of signs and functions ....................................................... 41
5.1.11.2 Automatic cut-out .................................................................................. 42