EWM Phoenix 401 Expert 2.0 puls MM FKG, Operating Instructions Manual

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Contents
Notes on the use of these operating instructions
099-005549-EW501
12.11.2018
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Contents
1 Contents .................................................................................................................................................. 3
2 For your safety ....................................................................................................................................... 5
2.1 Notes on the use of these operating instructions .......................................................................... 5
2.2 Explanation of icons ....................................................................................................................... 5
2.3 Part of the complete documentation .............................................................................................. 6
2.4 Safety instructions .......................................................................................................................... 7
2.5 Transport and installation ............................................................................................................ 10
3 Intended use ......................................................................................................................................... 12
3.1 Applications .................................................................................................................................. 12
3.2 Documents which also apply ....................................................................................................... 12
3.2.1 Warranty ....................................................................................................................... 12
3.2.2 Declaration of Conformity ............................................................................................. 12
3.2.3 Welding in environments with increased electrical hazards ......................................... 12
3.2.4 Service documents (spare parts and circuit diagrams) ................................................ 13
3.2.5 Calibration/Validation ................................................................................................... 13
4 Machine description
– quick overview .............................................................................................. 14
4.1 Front view .................................................................................................................................... 14
4.2 Rear view ..................................................................................................................................... 16
4.3 Inside view ................................................................................................................................... 17
5 Design and function ............................................................................................................................. 18
5.1 Transport and installation ............................................................................................................ 18
5.1.1 Lifting by crane ............................................................................................................. 18
5.1.2 Ambient conditions ....................................................................................................... 18
5.1.2.1 In operation ................................................................................................... 18
5.1.2.2 Transport and storage ................................................................................... 18
5.1.3 Machine cooling ............................................................................................................ 19
5.1.4 Workpiece lead, general ............................................................................................... 19
5.1.5 Welding torch cooling system ....................................................................................... 19
5.1.5.1 Approved coolants overview ......................................................................... 19
5.1.5.2 Maximal hose package length ...................................................................... 20
5.1.5.3 Adding coolant .............................................................................................. 20
5.1.6 Notes on the installation of welding current leads ........................................................ 21
5.1.7 Stray welding currents .................................................................................................. 22
5.1.8 Mains connection .......................................................................................................... 23
5.1.8.1 Mains configuration ....................................................................................... 23
5.1.9 Shielding gas supply (shielding gas cylinder for welding machine) ............................. 23
5.1.9.1 Pressure regulator connection ...................................................................... 24
5.1.9.2 Shielding gas hose connection ..................................................................... 24
5.2 MIG/MAG welding ........................................................................................................................ 25
5.2.1 Welding torch and workpiece line connection .............................................................. 25
5.2.2 Wire feed ...................................................................................................................... 27
5.2.2.1 Open the protective flap of the wire feeder ................................................... 27
5.2.2.2 Inserting the wire spool ................................................................................. 27
5.2.2.3 Changing the wire feed rollers ...................................................................... 29
5.2.2.4 Inching the wire electrode ............................................................................. 30
5.2.2.5 Spool brake setting ....................................................................................... 32
5.2.3 Welding task selection .................................................................................................. 32
5.3 TIG welding .................................................................................................................................. 33
5.3.1 Welding torch and workpiece line connection .............................................................. 33
5.3.2 Welding task selection .................................................................................................. 33
5.4 MMA welding ............................................................................................................................... 34
5.4.1 Connecting the electrode holder and workpiece lead .................................................. 34
5.4.2 Welding task selection .................................................................................................. 34
5.5 Remote control ............................................................................................................................. 34
5.6 Interfaces for automation ............................................................................................................. 35
5.6.1 Automation interface .................................................................................................... 35
5.6.2 Remote control connection socket, 19-pole ................................................................. 36
5.6.3 RINT X12 robot interface .............................................................................................. 36