Evolution FURY Twin 125, Original Instructions Manual

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TWIN
®
2. Lay the saw down on a bench with the blade arbor
pointing upwards.
3. Open the lower guard (see
fig 2 )
4. Place blade A onto the flange with the letter ‘A’ clearly
visible (see
fig 1 )
5. Align the two offset cut-outs in the blade with the drive
pins on the flange and securely fit the blade onto the flange.
6. Place blade ‘B’ onto the adaptor with the letter ‘B’ clearly
visible, and then thread the locknut onto the shaft. (see
fig 3 )
HAND TIGHTEN only.
7. Turn the blades so that the holes in both blades are lined up.
8. Place the pin (included with the wrench) into the aligned
holes.
9. Tighten the locknut clockwise with a wrench, and then
remove the pin from the blades (see
fig 4 ). This will allow
the blades to rotate freely.
10. Carefully turn the blades by hand to ensure that they
rotate easily in opposite directions.
2. Removal
1. Ensure that the machine is disconnected from the mains
supply.
2. Allow the blades to cool.
3. Rotate the blades until the holes in both blades are in
alignment.
4. Place the pin attached to the wrench through the holes
in the blades.
5. Unscrew the locknut by rotating it counter clockwise, and
remove it (see
fig 4 ).
6. Open the lower guard (see fig 2 )
7. Lift and remove blade ‘B’.
8. Lift and remove blade ‘A’.
CUTTING PROCEDURES
1. Mark out the material to be cut (use an appropriate pencil
etc) with clear, precise cutting lines.
2. Offer the saw up to the material to be cut and align the
blades with a pre-marked cutting line. Do not start the
machine until correct alignment has been achieved
3. Ensuring that the blades are not touching the material to be
cut, turn on the machine and allow to run up to full speed.
4. Gently feed the saw blades into the workpiece. Cutting can
be preformed smoothly if you cut straight ahead and allow the
saw time to work without forcing or pressing the blade.
CAUTION
• Always check the TCT blades before starting work.
• Never use a cracked, broken or bent TCT blade.
• Do not apply water or coolant to a TCT blade.
• Start cutting only when the machine reaches full operating
speed.
• If the blade seizes or there is any abnormal noise,
immediately turn the power off.
• Never use a TCT blade to cut zig zag or curved lines.
• Never use the side surface of the TCT blade. Never use to
perform inclination cutting.
• If excessive force is applied to the TCT blade to make
it align with a pre-marked line during cutting, this could
overload the motor, cause burn damage and may overheat
the blades and shorten their service life.
• Take care not to allow the machines power cord to come
into contact with the rotating TCT blades during cutting
operations.
• Support the workpiece in such a way that it is possible to
predict what will happen, and so that the cut remains open
while cutting.
• Feed the machine down in line with the blades. Sideways
pressure on the blades can damage them and can be
dangerous.
• When the work is completed, turn off the power and
disconnect the power plug from the power supply.
CUTTING CROSS SECTIONAL MATERIALS
The life span of the blades and the quality of the cutting edge
is dependent upon vibration being kept to a minimum. For
this reason the material should always be clamped in place
before work begins.
Flat bar iron
The blade is fed at an angle of 90
0
to the work surface
(see fig 5 ).
Corner piece
The blade is fed diagonally through the work surface
(see fig 6 ).
Rectangular pipe
The blade is fed from corner to corner (see fig 7 ).
U Section
The blade is fed from corner to corner (see fig 8 )
Aluminium / Copper
This machine is equipped with a lubricating unit and this
should be used when cutting all kinds of aluminium and copper
(see
fig 9 ). Refer to the section ‘Lubricating Instructions’.
Shaped plate
Plate must always rest on at least three mounts, with one on
either side of the cut (see
fig 10
).
Pipes
The blade is fed through the object until it reaches the lower
edge, angled as it goes so that the blade hits the material at
an angle of 90
0 (see fig 11 ).
Spiral tube and longitudinal cutting
Feed the blade into the material, so that the blade protrudes
through by approximately 10mm. Do not drive the blade
as far as its entire cutting edge. When the blade is through
the materials wall, start to feed the blade forwards and
backwards (see
fig 12 ).
Thin plate
Only feed the blade down approximately 10mm. Then start
cutting (see
fig 13 )
LUBRICATION INSTRUCTIONS
1. The blades are equipped with ‘Dry Cut’ teeth and as a
general rule these need not be lubricated. However, with
some materials and in some extreme conditions, cutting
paste can be applied.
2. When cutting Aluminium / Copper / Stainless Steel and
Cast Iron, the lubricating device should be used.
3. Insert the cutting paste rod (not included) into the hole in
the lubrication unit. This unit is located on the top of the steel
blade guard. Push the lubricant rod down firmly, and rotate
the lubricant feed hand-wheel until it grips the lubricant rod.
4. Switch on the cutter, and using the feed hand-wheel,
bring the lubricant rod to gently bear on the rotating teeth
of the blades.
5. Operator discretion will be required to determine the
frequency of lubrication application. To apply extra lubricant,
turn the lubricant feed hand wheel.
NOTE: We recommend that you use cutting paste in rod
form, available from your Evolution Power Tool retailer.
MAINTENANCE
Note:
Any maintenance must be carried out with the
machine switched off and disconnected from the mains/
battery power supply.
1. Check that all safety features and guards are operating
correctly on a regular basis. Only use this machine if all
guards/safety features are fully operational.
2. Inspecting the TCT Blades. A worn blade overloads the
motor and reduces working efficiency. If either blade shows
signs of wear replace with a new pair.
3. Inspecting the mounting screws. Regularly inspect all
mounting screws and ensure they are properly tightened.
Should any of the screws be loose, retighten them
immediately. Failure to do so could result in a serious hazard.
4. Maintenance of the motor. Exercise due care to ensure
that the winding does not become damaged and/or wet with
oil or water.
5. Use a clean, slightly damp cloth to clean the plastic parts
of the machine. Do not use solvents or similar products
which could damage the plastic parts.
6. In the case of electrical or mechanical malfunction
immediately switch off the machine and disconnect the plug
from the power supply.
7. Excessive sparking may indicate the presence of dirt in
the motor or worn out carbon brushes. If this is suspected
have the machine serviced and the brushes replaced at an
authorized service centre.
8. If the supply cord of this power tool is damaged, it must
be replaced by a specially prepared cord available through
the service organisation.
9. For all other service take the machine to your local dealer,
or if bought in the USA to Evolution Power Tools USA, Iowa.
ENVIRONMENTAL PROTECTION
Waste electrical products should not be disposed of
with household waste. Please recycle where facilities exist.
Check with your Local Authority or retailer for recycling
advice.