Evo 106E, Owner'S Manual

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STEP 1:
1. Put the 2pcs of 3/8”×25×2T Flat Washers (119) on the 2pcs of 3/8”×2-1/4” Hex Head Bolt (88)
and hand-tighten them, through the Top of the Rear Stabilizer Tube (Main Frame), into the
Rail Assembly (13) by using the 13/14 m/m Wrench (125).
2. Put the 4pcs of 3/8”×23×2T Curved Washer (123) on the 4pcs of 3/8”×3-3/4” Hex Head Bolt
(89) and hand-tighten them through the Front of the Rear Stabilizer Tube (Main Frame), into
the Rail Assembly (13) by using 13/14 m/m Wrench (125).
3. Guide Computer Cable (41) through Console Mast (10). Pull the connector out of Console
Mast (10) which is then inserted into the U-Base on the Mainframe and secure with 2pcs of
3/8" × 3/4" Hex Head Bolts (87), 2pcs of 3/8"×23×2T Curved Washers (123), a 3/8"×2-1/4"
Hex Head Bolt (88) and a 3/8"×2T Split Washer (122). Use 3/8" × 2-1/4’’ Hex Head Bolts (88)
to secure the Console Mast (10) on the U-Base by use 13/14m/m Wrench (125)
4. There are three connectors at the top opening of the Console Mast (10), two Handpulse
W/Cable Assembly (46) and one Computer Cable (41). Connect these to the mating connectors
on the back of the Console (40). Do not force them while connecting as the connectors are
keyed so that you cannot plug them in the wrong way.
5. Plug in the connectors of the Computer Cable (41), two Handpulse W/Cable Assembly (46) on
the bottom of Console (40) and secure the Console (40) on the console holding plate with 4pcs
of M5×10m/m Phillips Head Screws (96) by tightening them with Phillips Head Screw Driver
(127).
STEP 2:
1. Put Console Mast Cover (L&R) (63 & 64) onto left and right shafts of the Console Mast
respectively, match with Chain Covers (65 & 66) and secure with 6pcs of Ø3.5×12m/m Sheet
Metal Screws (98) by using Phillips Head Screw Driver (127).
2. Put two of Ø17 Wave Washer (121) and then Handle bars (L&R) (4&5), at each side of
Console Mast shaft and secure with 2pcs of 5/16"×15m/m Hex Head Bolts (85) and 2pcs of
5/16"×23×1.5T Flat Washers (116) by using 12m/m Wrench (128).
STEP 3:
1. Untie the wire on the Fish-eye Bearing (26), which is on Left Connecting Arm (7), and have a
5/16×1-1/4” Hex Head Bolt (86) go through securing plate(4-3) for fish-eye bearing, Fish-eye
Sleeve (17) which is on Fish-eye Bearing (25), 5/16” ×23×1.5T Flat Washer (116) and
5/16”×7T Nyloc Nut (107) in order.
2. Secure the Fish-eye Bearing (26) at the inner side of the securing plate on Handle bar (L) (4)
with 13/14 m/m Wrench (125) and 12 m/m Wrench (128). Repeat for Connecting Arm (R) (8)
and Handle bar (R) (5).
STEP 4:
1. Install the Connecting Arm Covers (L & R) (75 & 76) over the connection of the rod end and
Connecting Arm (L & R) (7& 8) with 4pcs of M5×15m/m Phillips Head Screws (97) and 2pcs
of Ø3.5×12m/m Sheet Metal Screws (98) by using the Phillips Head Screw Driver(126).
2. Install the 2pcs of Slide Wheel Covers (77) above the Sliding Wheels (55) by using the 4pcs of
M5×15m/m Phillips Head Screws (97) by using the Phillips Head Screw Driver (127).
3. Locate the 2pcs of Rear Shroud (A) (78) and 2pcs of Rear Shroud (B) (79) for the Rail
Assembly (13) and install with 4pcs of M5 ×15m/m Phillips Head Screws (97) by using the
Phillips Head Screw Driver (127).
4. Match the Front Handle bar Cover (L) (71) with Rear Handle bar Cover (L) (72) on Handle
Bar (L) (4) and secure with 3pcs of Ø3.5×12m/m Sheet Metal Screws (98) by using Phillips
Head Screw Driver (127). Repeat for Handle Bar (R) (5).
ASSEMBLY