EVAPCO ESW4 Rigging And Assembly Instructions Download Page 7

7

ESW4 Closed Circuit Coolers

3-Section Shipments

In some cases, a unit is shipped in 3 sections (Fan, Casing and

Basin) in lieu of the standard 2 sections (Fan + Casing, and Basin).

This is often done to reduce the shipping height of each individual

section, which in turn may reduce the size of the crane required to

rig the unit. 

Casing Section Rigging

All casing sections will be rigged as a four-point lift as shown in 

Figure 9a.  

H

L

LIFTING EAR

SPREADER BAR

Section

Minimum "H"

Length 

Dimension

14' (4.2m)

14' (4.2m)

Table 4 

– Minimum “H” Dimension for 

Four-Point Lift of Cooler Casing Sections

Figure 9a 

– Four-Point Rigging of Tower Casing 

Section with Added Lifting Ears

H

“U” BOLTS

LIFTING
EAR

L

Fan Section Rigging

When lifting the fan section separate from the casing section, the center of gravity of the fan section is heavily biased towards the

location of the fan motor and major drive components. In order to avoid lifting the fan section at a lopsided angle, a three-point lift is

necessary.  
In such a case, an additional lifting ear is provided by the factory on the mechanical bearing support assembly. The “U” bolts on the

fan deck which are located close to the fan motor are removed.  
Figure 10 shows the proper three-point lifting method for the fan section. The hook of the crane must be a minimum dimension “H”

above the top of the section being lifted to prevent undue strain on the “U” bolts.   
See Table 5 below for minimum “H” dimension to safely lift the fan section during a three-point lift.

Figure 10 

– Three-Point Lift 

Section

Minimum "H"

Minimum "H"

Length 

Standard Fan

Dimension SLSF

14' (4.2m)

13' (4m)

13' (4m)

Table 5 

– Minimum “H” Dimension for Three-Point Lifts

Summary of Contents for ESW4

Page 1: ...Bryan TX USA 979 778 0095 p rvs rvscorp com EvapTech Inc A wholly owned subsidiary of EVAPCO Inc Edwardsville KS USA 913 322 5165 p marketing evaptech com Tower Components Inc A wholly owned subsidiar...

Page 2: ...electrical connections These items must be flexibly attached to the Evapco unit so as not to transmit additional loads to the equipment as a result of seismic or wind forces Structural Steel Support E...

Page 3: ...e strain on the lifting devices See Table 2 for the minimum H dimension Bolt the bottom section to the steel support before rigging the top section of the unit The unit lifting devices should not be u...

Page 4: ...the supporting steel and bolted in place the top flanges should be wiped down to remove any dirt or moisture Sealer tape should be placed over the mounting hole centerline on the side flanges along th...

Page 5: ...r exists and for final positioning of the section For extended lifts safety slings should be provided under the section as described on page 6 2 OVERLAPPING LAYERS OF SEALER TAPE ON THE ENDS 1 LAYER O...

Page 6: ...s to assure proper alignment lower the top section down onto the bottom section Place nuts and bolts in all four corner bolt holes Then continue to install the rest of the nuts and bolts working from...

Page 7: ...section separate from the casing section the center of gravity of the fan section is heavily biased towards the location of the fan motor and major drive components In order to avoid lifting the fan...

Page 8: ...match markings on each section i e A1 of bottom section should match up with A1 of top section Lower the upper section to within several inches of the bottom section making sure the two sections do no...

Page 9: ...s supported from underneath by an X shaped support frame Set the support frame across the top of the discharge cylinder See Figure 13 and fasten to cylinder with 3 8 10mm bolts 3 Place the fan screen...

Page 10: ...it for belt installation 7 Install Powerband belt K Figure 15 around fan sheave and motor sheave Tighten belt by adjusting nuts on J bolts Do not over tighten the belts The center of the belt should d...

Page 11: ...a heater a low water cutout switch and a thermostat The heater is installed at the factory The low water cutout switch is shipped loose in the rigging box and will need to be screwed into the screw ti...

Page 12: ...ing bolts A from the ladder mounting channels B on pan and casing sections 2 Loosen but do not remove the ladder bracket and assembly bolts C 3 Slide the ladder bracket assembly D over the ladder moun...

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Page 14: ...installed on the discharge side of the pump and connected to a convenient drain In either case the bleed off valve should be fully open Strainer Check the strainers if applicable in the basin section...

Page 15: ...tional arrows are placed on the side of the fan cylinder Maintenance Once the installation is complete and the unit is turned on it is important that it be properly maintained Maintenance is not diffi...

Page 16: ...Water Level Control Probes Mounted in PVC standpipe Electronic Water Level Control PVC Standpipe Strapped Inside Unit Basin Shipping Location is Unit and Accessory Dependent External Service Platform...

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