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Hand-held Flue Gas analyzers 

Instruction Manual MM850404 ed.05 

Summary of Contents for EcoLine 2000

Page 1: ...E Ec co oL Li in ne e 2 20 00 00 0 G Gr re ee en nL Li in ne e 2 20 00 00 0 U Un ni iG Ga as s 2 20 00 00 0 Hand held Flue Gas analyzers Instruction Manual MM850404 ed 05...

Page 2: ...for any support requirements The instrument is supplied by a Ni MH rechargeable battery pack or by 100 115 230V 10 50 60Hz line power supply using the special power supply module provided with the in...

Page 3: ...ections 19 6 2 Gas Probe Positioning 19 6 OPERATIONS 21 6 1 Flue Gas Analysis 21 6 1 1 Switch the Instument ON 21 6 1 2 Flue Gas Analysis 22 6 1 3 Fuel Type Set Up 23 6 1 4 Pressure Draft Measurements...

Page 4: ...ure related to Oxygen percentage 43 8 4 Clock set up 44 8 6 Configuration Software 45 8 6 1 GasConfig Installation 45 8 6 2 How operate using GasConfig 45 9 MAINTENANCE 48 9 1 Printer Maintenance 48 9...

Page 5: ...storing data and a RS232 serial interface for configuration and data transfer from and to a PC Draft measurement is possible using the internal pressure sensor and the Eurotron special gas sample pro...

Page 6: ...terized filter max 800 C Table D Option 0 None 1H Draft differential pressure input with n 2 EE300088 hoses 2 Internal gas sensor for leak test 3 External probe for gas leak test sniffer 4 External pr...

Page 7: ...1200 C Table D Option 0 None 1H Draft differential pressure input with n 2 EE300088 hoses 2 Internal gas sensor for leak test 3 External probe for gas leak test sniffer 4 External probe for CO safety...

Page 8: ...oilers max 800 C Table D Option 0 None 1 Gas network leak test with pressure decay procedure 2 Internal gas sensor for leak test 3 External probe for gas leak test sniffer 4 External probe for CO safe...

Page 9: ...vice Serial interface Infrared interface for wireless HP82240B thermal printer External RS232 adapter cable available for PC communication Smoke measurement Using the optional external manual pump Ind...

Page 10: ...c 0 2 Vol CO H2 compensated up to 2000ppm electrochemical from 0 to 8000 ppm 1 ppm 50 sec 20 ppm up to 300 ppm 4 rdg up to 2000 ppm 10 rdg 2000 ppm CO electrochemical from 0 to 2000 ppm 1 ppm 50 sec 2...

Page 11: ...Electromagnetic Compatibility The instrument case made in shock resistant injection moulded ABS polycarbonate has designed to fulfill the directive 89 336 CEE Electromagnetic Compatibility See Append...

Page 12: ...External probe input Tair Pt100 probe input Back light sensor RS232 serial port At the bottom of the instrument you can see all sampling probe connectors gas inlet and differential pressure draft inp...

Page 13: ...light on and off Ref O2 Display the CO measurement as referred to the to the specified oxygen percentage 2 2 Display The 2000 series is designed with a large 40x56 mm graphical display using an autom...

Page 14: ...e behaviour is similar to a normal battery and therefore the sensitivity decreases with time The electrochemical cell grants accurate results for time intervals of approximately 60 minutes The zero dr...

Page 15: ...THE LINE FILTER SHOULD BE REPLACED WHEN DIRTY NEVER MAKE ANY ANALYSIS WITHOUT LINE FILTER AND OR WATER TRAP AS IT CAUSES AN IRREVERSIBLE DAMAGE TO THE ELECTROCHEMICAL SENSOR 3 1 3 Gas Sensors The anal...

Page 16: ...the operator can reset using the pertinent key the zero if required Leave open the P connector during this phase NOTE FOR HIGHER ACCURACY WE SUGGEST TO EXECUTE THE AUTOZERO PROCEDURE BEFORE PERFORMIN...

Page 17: ...r has an auxiliary input for special probes connections Available probes are ambient CO monitoring and natural gas monitoring probes An optional operative mode is the leakage pipe test to check gas ne...

Page 18: ...from internal rechargeable Ni MH battery External battery charger supplied as a standard accessory the batteries must be installed Optional external DC auto battery charger the batteries must be insta...

Page 19: ...CONNECTOR P1 AND GAS SAMPLING CONNECTOR INLET ARE PLUGGED INTO THE INSTRUMENT DRAINING PLUG IS INSERTED IN THE WATER TRAP LINE FILTER IS CLEAN 6 2 Gas Probe Positioning The measurement site should be...

Page 20: ...MUST REACH THE FLUE GAS AS A RESULT OF NON GAS TIGHT CONNECTION POINTS BETWEEN THE HEAT PRODUCER AND THE MEASUREMENT SITE PROBE THE FLUE GAS AND EXHAUST GAS PATHWAYS MUST BE CHECKED FOR GAS TIGHTNESS...

Page 21: ...as probe to the analyzer as shown in chapter 6 DO NOT INSERT THE PROBE IN THE CHIMNEY Switch the analyzer on pressing the ON key The display will show the following page This page changes automaticall...

Page 22: ...option double hose model connect also the draft connector to the the instrument Pressure Draft inlet P1 Plug the temperature sensor of the sampling probe to the pertinent TcK connector If necessary pl...

Page 23: ...played 6 1 3 Fuel Type Set Up If the displayed fuel type do not coincide with your necessity you should proceed as follow Press the MENU key until the following page will be displayed Press the ENTER...

Page 24: ...ve the connector to pressure inlet INLET connector Special dual hose probe TGD models This special probe model has two gas collectors one for the flue gas analysis and one for the draft measurement Wh...

Page 25: ...lize Press ENTER to store the pressure and draft values in the memory Press ENTER to repeat the measurement Press ESC to return to the measuring page 6 1 4 1 Burner Pressure Measurement Using the burn...

Page 26: ...pipe without using the paper filter Now place the filter in the pump The gas sample should be drawn to the center of the combustion gas flux The correct gas volume is sampled with 10 uniform shoots b...

Page 27: ...he test 3 value Change the value of 3th test by pressing the S and T keys Press the ENTER key to store the value Press the S key to change the fuel specification Press the ENTER key to store the value...

Page 28: ...t the internal printer is enabled Press the MENU key and verify that it dispay the PRINTEXT message If you do not need any changes press the PRINT key again The instrument will print the report as pro...

Page 29: ...and T keys to change the first of 16 charather of the header row Press the W and X keys to change the cursor position and change another charater Press the ENTER key to confirm the row inputs and chan...

Page 30: ...ION MAY DAMAGE THE INSTRUMENT S INTERNAL CIRCUITS CAUTION A 300HPA OR 300HPA OVER PRESSURE CAN PERMANENTLY DAMAGE THE PRESSURE SENSOR To perform the leak test press the MENU key from measuring page To...

Page 31: ...ress the MENU key from measuring page To Zeroing the sensor the sensor offset press the T key Press the ENTER Key to start procedure The instrument will display the initial pressure to the P1 final in...

Page 32: ...ures of pressure at then programmed time P Difference of pressure P4 P1 T Test Time programmable Eurotron S p A Tel 022488201 Fax 022440286 Unigas 2000 Plus Serial Number 000000 Date 00 00 0000 Time 0...

Page 33: ...BAUDRATE value standard 9600 baud Press the ENTER key to store the value and display the first parameter Turn the instrument off 6 5 Ambient CO Monitoring The 2000 series allows ambient CO monitoring...

Page 34: ...is operative mode needs the internal CO sensor installed the CO installed for flue gas analysis It allows the ambient CO monitoring for personal safety When this function is active the instrument cont...

Page 35: ...gas concentration NOTE WHEN PROBE IS CONNECTED THE INSTRUMENT BEGINS A 50 SECOND HEATING TIME Before inserting the probe in the working area let it stand for a few seconds in fresh and uncontaminated...

Page 36: ...D THE INSTRUMENT BEGINS A 50 SECOND HEATING TIME Before inserting the instrument in the working area let it stand for a few seconds in fresh and uncontaminated air From this moment the unit will displ...

Page 37: ...u can recall and print them any time you need Press ESC to return to the measure page 7 2 Delete All Data WARNING THIS OPERATION WILL DELETE PERMANENTLY ALL THE MEMORIZED MEASUREMENTS IN THE INSTRUMEN...

Page 38: ...communication speed Adopt the following procedure turn the instrument on pressing simultaneously PRINT ON OFF keys Press the ENTER key until BAUDRATE parameter is displayed If needed change the BAUDRA...

Page 39: ...Point to RUN Write D SETUP EXE if D is the drive letter for your CD player Click OK Follow the instructions on the screen to install the software The software is installed You can run the DBGas 2004...

Page 40: ...with most of the Eurotron flue gas analysers The following list show the compatible instruments for this software revision Compatible Flue Gas Analysers UniGas 2000 GreenLine 2000 Ecoline 2000 UniGas...

Page 41: ...essure available units are hPa mbar Pa mmH2O inchH2O Adopt the following procedures Press the MENU key from measuring page until the following page is displayed Press the ENTER Press the MENU key unti...

Page 42: ...re the changes Press ESC to return to the measure page 8 2 Alarms You can set up to 3 alarms related to 3 different O2 CO and Tair measured parameters Adopt the following procedures Press the MENU key...

Page 43: ...re the changes Press ESC to return to the measure page When one of the alarm levels is more than the reading a continuous beep is generated by the analyser Press the ENTER key to mute the instrument 8...

Page 44: ...ge is displayed Press the ENTER key to change the O2 percentage Press the S and T keys to change the flashing digit Press the W and X keys to select a different digit Press the ENTER key to store the...

Page 45: ...l memory settings displayed measurements pages printed measurements layout Alarms Fuels coefficients measuring technical units etc 8 6 1 GasConfig Installation The Software runs on IBM PC under WINDOW...

Page 46: ...he mouse A main menu bar allows you to load and save the configuration data to change communication setting for data transfer to and from the analyzer WARNING BEFORE CONFIGURATION DATA TRANSFER TO AND...

Page 47: ...1 001 Analog Output Not available for software version 1 001 Timer You can change the autozero time and the leak decay time Fuels Up to 10 different fuels coefficient tables can be programmed Bar grap...

Page 48: ...hange the paper and or the ribbon Extract the completed paper roll You can use standard paper roll but you have to check before for its dimensions max 57mm 1mm large If necessary substitute the ribbon...

Page 49: ...he correct smoke index can be obtained only if the pump works correctly Service 1 Clean and lubricate the cylinder the stem and the gasket every 30 measurements 2 Wash using alcohol if the valve is no...

Page 50: ...e cell is non installed No probe No external probe disconnected on mini din connector Connect or replace the temperature probe 9 5 Display Battery Level Press the MENU key from measuring page until th...

Page 51: ...an plug BB290030 100V 50 60 Hz USA Japan plug BB290031 DC auto adapter Consumable parts EE340006 Printer paper roll 58 mm x 8 meters long EE490002 Printer ribbon cartridge EE650074 Line Filter cartrid...

Page 52: ...ervice charge may be applied The purchaser is responsible for shipping charges freight insurance and proper packaging to prevent breakage in transit Eurotron s WARRANTY does not apply to defects resul...

Page 53: ...Instruction Manual MM850404 ed 05 53 APPENDIX...

Page 54: ...on Manual MM850404 ed 05 54 A1 EMC Conformity The instrument case made in shock resistant injection moulded ABS polycarbonate and fulfill the prevision of the directive 89 336 CEE Electromagnetic Comp...

Page 55: ...EcoLine 2000 Name and type cat 7816 Model to which this declaration relates is in conformity with the following normative documents EN 50082 1 8 97 IEC 1000 4 2 IEC 1000 4 4 IEC 1000 4 11 ENV 50140 E...

Page 56: ...GreenLine 2000 Name and type cat 7816 Model to which this declaration relates is in conformity with the following normative documents EN 50082 1 8 97 IEC 1000 4 2 IEC 1000 4 4 IEC 1000 4 11 ENV 50140...

Page 57: ...d UniGas 2000 Name and type cat 7822 Model to which this declaration relates is in conformity with the following normative documents EN 50082 1 8 97 IEC 1000 4 2 IEC 1000 4 4 IEC 1000 4 11 ENV 50140 E...

Page 58: ...External gas leak probe 10 External natural gas leak probe 35 External printer 30 F Features and Benefits 5 Firmware Upgrade 51 Flue Gas Analysis 24 Fuel technical data 11 Fuel type set up 25 Fuels me...

Page 59: ...acement 51 RS232 Serial interface set up 38 S Smoke index input 29 Smoke index measurement 18 Smoke measurement 28 Smoke pump maintenance 52 Specifications 10 Store data analysis 37 Switch the instume...

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