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User's manual

BoltGATE 20-31

Modular IoT Edge Gateway for Rolling Stock

Original instructions – Rev: 1-6 2022.07.28 – EN
Code: BTGATE-20-31_MAN_EN_1-6

FOR SAFE AND PROPER USE,
FOLLOW THESE INSTRUCTIONS.
KEEP THEM FOR FUTURE REFERENCE.

Summary of Contents for BoltGATE 20-31

Page 1: ...BoltGATE 20 31 Modular IoT Edge Gateway for Rolling Stock Original instructions Rev 1 6 2022 07 28 EN Code BTGATE 20 31_MAN_EN_1 6 FOR SAFE AND PROPER USE FOLLOW THESE INSTRUCTIONS KEEP THEM FOR FUTU...

Page 2: ...e l Return Merchandise Authorization https www eurotech com en support rma l Downloads https www eurotech com download l Support Portal https support eurotech com Trademarks All trademarks registered...

Page 3: ...he BoltGATE 20 31 and its interfaces For more information refer to l Product Overview on page 21 l Technical specifications on page 24 l Main CPU Module interfaces on page 41 3 Install the BoltGATE 20...

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Page 5: ...nications sans fil 15 2 3 3 Instructions de s curit pour la manipulation du produit les surfaces du produit peuvent devenir chaudes 15 3 Technical terms and graphical symbols 17 3 1 Technical terms ac...

Page 6: ...DP Mini DisplayPort specifications 44 7 3 3 ETH0 ETH1 ETH2 Gb Ethernet connectors specifications 45 7 3 4 PWR IN Power IN connector specifications 45 7 3 5 Navigation system specifications 46 7 3 6 LT...

Page 7: ...BoltAIR 20 31 mechanical dimensions 84 11 4 3 BoltIO 20 31 mechanical dimensions 85 11 4 4 BoltSER 20 31 mechanical dimensions 85 11 5 How to supply power to the system 86 11 5 1 Power supply specifi...

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Page 9: ...ech SpA Via Fratelli Solari 3 A 33020 AMARO UD Italy Code BTGATE 20 31_MAN_EN_1 6 Revision 1 6 2022 07 28 9 98 1 SAFETY RELATED INFORMATION This chapter gives the following information 1 1 Important i...

Page 10: ...e following chapters 1 2 Explanation of messages This User s manual uses these messages DANGER Indicates a hazardous situation that if not avoided will result in death or serious injury Indicates how...

Page 11: ...nts and plugs o are in good condition o are not overloaded l Make sure that the product has a proper grounding connection l Make sure that the power supply source meets the product requirements and co...

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Page 13: ...A Via Fratelli Solari 3 A 33020 AMARO UD Italy Code BTGATE 20 31_MAN_EN_1 6 Revision 1 6 2022 07 28 13 98 2 CONSIGNES DE S CURIT Ce chapitre fournit les informations suivantes 2 1 Informations importa...

Page 14: ...dans les chapitres suivantes 2 2 Explication des messages Ce User s manual utilise les messages suivants DANGER Indique une situation dangereuse qui si elle n est pas vit e entra nera la mort ou un pr...

Page 15: ...urs d alimentation o Sont en bon tat o Ne sont pas surcharg s l S assurer que le produit est correctement reli la terre l S assurer que la source d alimentation lectrique r pond aux exigences du produ...

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Page 17: ...2 Eurotech SpA Via Fratelli Solari 3 A 33020 AMARO UD Italy Code BTGATE 20 31_MAN_EN_1 6 Revision 1 6 2022 07 28 17 98 3 TECHNICAL TERMS AND GRAPHICAL SYMBOLS This chapter gives the following informat...

Page 18: ...nal level I Signal is an input to the system O Signal is an output from the system IO Signal may be input or output P Power and Ground A Analog signal NC No Connection R Use is reserved to Eurotech Re...

Page 19: ...Eurotech SpA Via Fratelli Solari 3 A 33020 AMARO UD Italy Code BTGATE 20 31_MAN_EN_1 6 Revision 1 6 2022 07 28 19 98 4 TERMES TECHNIQUES ET SYMBOLES GRAPHIQUES Ce chapitre fournit les informations sui...

Page 20: ...de 5 V I Le signal est une entr e du syst me O Le signal est une sortie du syst me IO Le signal peut tre une entr e ou une sortie P Alimentation et terre A Signal analogique NC Absence de connexion R...

Page 21: ...A 33020 AMARO UD Italy Code BTGATE 20 31_MAN_EN_1 6 Revision 1 6 2022 07 28 21 98 5 PRODUCT OVERVIEW This chapter gives the following information 5 1 Product description 22 5 2 Intended use and not a...

Page 22: ...re and software components to support the MVB interface Duagon chipset Configurations ESD read only ESD EMD read only EMD The Expansion Modules are l BoltAIR 20 31 with up to 3 wireless units and an o...

Page 23: ...a secured location only accessible to authorized personnel for example in a cabinet technical compartment and not exposed to atmospheric agent l Be used indoors in railway applications l Be used with...

Page 24: ...Panel MVB ESD with RX only or RX TX Factory Option EMD with RX only or RX TX Audio Factory Option 2x Line IN 1x Stereo Mic IN 2x Line OUT Video 1x mini DisplayPort RADIO INTERFACES Cellular 1x LTE Glo...

Page 25: ...OT4 ST1 Storage Temperature 40 to 85 C Non condensing Humidity 5 to 95 non condensing at 40 C CERTIFICATIONS Regulatory CE FCC ISED UKCA Vertical EN 50155 EN 45545 Safety EN 62368 1 UL 60950 Environme...

Page 26: ...Power Input Input voltage 5 VDC 12 VDC Consumption 5W Typical ENVIRONMENT Operating Temperature 40 to 85 C EN 50155 2017 class OT4 ST1 Storage Temperature 40 to 85 C Non condensing Humidity 5 to 95 n...

Page 27: ...7kV l Outputs 1 5kV OTHER LED 1x Power input presence POWER Power Input Input voltage 5 VDC 12 VDC Consumption Idle 15W Peak 30W ENVIRONMENT Operating Temperature 40 to 85 C EN 50155 2017 class OT4 ST...

Page 28: ...Idle 15W Peak 30W ENVIRONMENT Operating Temperature 40 to 85 C EN 50155 2017 class OT4 ST1 Storage Temperature 40 to 85 C Non condensing Humidity 5 to 95 non condensing at 40 C CERTIFICATIONS Regulato...

Page 29: ...IC 21442 BTG2031 l CAN ICES 3 B NMB 3 B l Regulatory marks UKCA and FCC Rear side of the product Information included in the label depends on the product version The symbol stands for direct current...

Page 30: ...nds on the product version The symbol stands for direct current 5 4 4 Labels on the BoltSER 20 31 The following labels are placed on the product Label type and content Label position Label example Pro...

Page 31: ...GATE 20 31_MAN_EN_1 6 Revision 1 6 2022 07 28 31 98 6 CERTIFICATIONS This chapter gives the following information 6 1 Declaration of Conformity 32 6 2 CE marking 32 6 3 UKCA marking 33 6 4 FCC complia...

Page 32: ...uipment l Commission Delegated Directive EU 2015 863 of 31 March 2015 amending Annex II to Directive 2011 65 EU of the European Parliament and of the Council as regards the list of restricted substanc...

Page 33: ...al equipment and associated identifiers the product falls within the scope of Class II Due to EU restrictions on 5 GHz Wi Fi bands the product is limited to indoor operation and can only be operated i...

Page 34: ...CC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and...

Page 35: ...body This device and its antenna s must not be co located or operating in conjunction with any other antenna or transmitter except in accordance with FCC multi transmitter product procedures Cet appar...

Page 36: ...al indiqu pour tout type figurant sur la liste sont strictement interdits pour l exploitation de l metteur 6 5 1 ISED compliance Class B Digital Device ICES 003 Class B Notice Avis NMB 003 Classe B Th...

Page 37: ...les informations de la ISED indiqu es sur l tiquette du produit voir Labels on the product page 29 6 5 5 Responsible parties Canadian Representative contact information The Canadian Representative has...

Page 38: ...1710 2170 2500 2700 1 0 2 4 2 1 1 9 1 5 1 3 Cellular Taoglas MA950 A LBICG 005 698 803 824 894 880 960 1710 1880 1850 1990 1920 2170 2490 2690 3300 3600 3 18 3 60 2 14 3 98 4 37 4 37 3 70 4 49 3 2J A...

Page 39: ...guration SET A Types Types Manufacturer and Model Fabricant et Mod le Bands MHz Bandes MHz Peak Gain dBi Max Gain dBi VSWR Wi Fi BT Linx Technologies ANT DB1 RAF RPS 2400 2483 5150 5825 2 5 4 6 1 9 Ce...

Page 40: ...6 8 Rail Rolling stock compliance This product is manufactured in compliance with the following standards Compliance Reference Operating temperature l Operating temperature class EN 50155 Class OT3 20...

Page 41: ...1_MAN_EN_1 6 Revision 1 6 2022 07 28 41 98 7 MAIN CPU MODULE INTERFACES This chapter gives the following information 7 1 Main CPU Module connectors vers 11 42 7 2 Main CPU Module connectors vers 21 an...

Page 42: ...TH1 ETH2 Gb Ethernet connectors D PWR IN Power IN connector E MVB S1 MVB S2 MVB EMD RX only interface F GPS Navigation system antenna connector G A1 LTE Main antenna connector H A2 LTE Diversity anten...

Page 43: ...are as follows Ref Label Description A USB0 USB1 USB 3 0 connectors B DP Mini DisplayPort C ETH0 ETH1 ETH2 Gb Ethernet connectors D PWR IN Power IN connector E A1 LTE Main antenna connector F A2 LTE...

Page 44: ...3 2 DP Mini DisplayPort specifications Connector Layout Connector Specifications l Mini DisplayPort socket l Gender Female Mating Connector Specifications l Cable Mount Mini DisplayPort plug l Gender...

Page 45: ...r Pinout Pin Signal Type Description Male RJ45 Pin 1 TX _D1 O Transmit Data 1 2 TX _D1 O Transmit Data 2 3 RX _D2 I Receive Data 3 4 RX _D2 I Receive Data 6 5 BI _D4 I O Bidirectional Data 7 6 BI _D4...

Page 46: ...d starts 148 dBm Hot starts 157 dBm Assistance AssistNow GNSS Online AssistNow GNSS Offline up to 35 days AssistNow Autonomous up to 6 days OMA SUPL 3GPP compliant Oscillator Crystal Sensor Onboard ac...

Page 47: ...L LTE TDD Max 130 Mbps DL Max 30 Mbps UL UMTS DC HSDPA Max 42 Mbps DL HSUPA Max 5 76 Mbps UL WCDMA Max 384 Kbps DL Max 384 Kbps UL GSM EDGE Max 296 Kbps DL Max 236 8 Kbps UL GPRS Max 107 Kbps DL Max 8...

Page 48: ...on 1 Female inner pin contact 2 Female connector body outer thread 7 3 6 2 A2 Diversity antenna connector specifications Connector Layout Connector Specifications l SMA connector l Gender Female Matin...

Page 49: ...ic l 11b Up to 11 Mbps dynamic WLAN 5 GHz l 11n Up to 300 Mbps dynamic l 11a Up to 54 Mbps dynamic Bluetooth BT 4 0 BLE coexistence l 1 Mbps 2 Mbps and Up to 3 Mbps EDR Media Access Control CSMA CA wi...

Page 50: ...68 dBm l 802 11b 11M less than 78 dBm l 802 11g 54M less than 68 dBm l 802 11n 2 4G o HT20 MCS7 less than 64 dBm o HT40 MCS7 less than 61 dBm l 802 11n 5G o HT20 MCS7 less than 64 dBm o HT40 MCS7 les...

Page 51: ...MA connector l Gender Female Mating Connector Specifications l RP SMA connector l Gender Male Connector Pinout Pin Description 1 Male inner pin contact 2 Female connector body outer thread 7 3 7 2 A4...

Page 52: ...nce in the frequency range of 0 5 BT until 2 BT in order that the equivalent terminator impedance seen by the line is within the specified tolerance Resistors are belonging from the E96 series 1 toler...

Page 53: ...P Line B Power Supply 7 3 8 3 MVB S2 connector specifications Connector Layout Connector Specifications l Standard 9 Pin D Sub socket l Gender Female Mating Connector Specifications l Standard 9 Pin D...

Page 54: ...le LED 1 U2 Orange green User programmable LED 2 U3 Orange green User programmable LED 3 U4 Orange green User programmable LED 4 E0 Yellow green ETH0 activity E1 Yellow green ETH1 activity E2 Yellow g...

Page 55: ...2 07 28 55 98 7 5 Main CPU Module Service Panel and Service Interfaces The Service Panel A is placed on the front side of the Main CPU Module and protects the service interfaces The Service Interfaces...

Page 56: ...nsole connector specifications Connector Layout Connector Specifications l Shrouded header l Gender Male l Type Pitch 1 25 mm 3 pin Mating Connector Specifications l Connector Housing l Gender Female...

Page 57: ...Solari 3 A 33020 AMARO UD Italy Code BTGATE 20 31_MAN_EN_1 6 Revision 1 6 2022 07 28 57 98 8 BOLTAIR 20 31 INTERFACES This chapter gives the following information 8 1 BoltAIR 20 31 connectors 58 8 2...

Page 58: ...ctor SMA Female C A4 Wi Fi and Bluetooth co existence main antenna connector RP SMA Female D A5 Wi Fi MIMO diversity antenna connector RP SMA Female E ODO Odometer input connector F Service Panel cont...

Page 59: ...TDD Max 130 Mbps DL Max 30 Mbps UL UMTS DC HSDPA Max 42 Mbps DL HSUPA Max 5 76 Mbps UL WCDMA Max 384 Kbps DL Max 384 Kbps UL GSM EDGE Max 296 Kbps DL Max 236 8 Kbps UL GPRS Max 107 Kbps DL Max 85 6 K...

Page 60: ...n 1 Female inner pin contact 2 Female connector body outer thread 8 1 1 2 A2 Diversity antenna connector specifications Connector Layout Connector Specifications l SMA connector l Gender Female Mating...

Page 61: ...b Up to 11 Mbps dynamic WLAN 5 GHz l 11n Up to 300 Mbps dynamic l 11a Up to 54 Mbps dynamic Bluetooth BT 4 0 BLE coexistence l 1 Mbps 2 Mbps and Up to 3 Mbps EDR Media Access Control CSMA CA with ACK...

Page 62: ...68 dBm l 802 11b 11M less than 78 dBm l 802 11g 54M less than 68 dBm l 802 11n 2 4G o HT20 MCS7 less than 64 dBm o HT40 MCS7 less than 61 dBm l 802 11n 5G o HT20 MCS7 less than 64 dBm o HT40 MCS7 less...

Page 63: ...ons l RP SMA connector l Gender Female Mating Connector Specifications l RP SMA connector l Gender Male Connector Pinout Pin Description 1 Male inner pin contact 2 Female connector body outer thread 8...

Page 64: ...higher than the programmed high threshold the logic input is 1 l If the input signal is lower than the programmed low threshold the logic input is 0 8 1 3 2 Odometer input electrical specifications T...

Page 65: ...1 6 2022 07 28 65 98 8 1 4 Earth connection terminal specifications Always use this terminal to connect the product to an earth point in the installation Terminal Layout Terminal Label Terminal Parts...

Page 66: ...ows LED Colour Description U1 Green User programmable LED 1 S1 Green Mini PCI Express slot 1 activity S2 Green Mini PCI Express slot 2 activity S3 Green Mini PCI Express slot 3 activity PWR Blue Power...

Page 67: ...MAN_EN_1 6 Revision 1 6 2022 07 28 67 98 8 3 BoltAIR 20 31 Service Panel and Service Interfaces The Service Panel A is placed on the front side of the BoltAIR 20 31 and protects the service interfaces...

Page 68: ...following steps 1 Orient the MicroSIM card as in the figure below with the contacts facing the antenna connectors and the cut corner A facing the receptacle 2 Push the MicroSIM card in the receptacle...

Page 69: ...2022 Eurotech SpA Via Fratelli Solari 3 A 33020 AMARO UD Italy Code BTGATE 20 31_MAN_EN_1 6 Revision 1 6 2022 07 28 69 98 9 BOLTIO 20 31 INTERFACES This chapter gives the following information 9 1 Bol...

Page 70: ...0 12x Digital Inputs B I O 1 4x Digital Inputs 4x Digital Outputs C I O 2 12x Digital Outputs D Earth connection terminal 9 1 1 Digital inputs and digital outputs characteristics Digital I Os Isolati...

Page 71: ...VIN_low 1 5 V Logic One 9 V VIN_high 36 V Minimum duration of the pulse 10 ms Response Time 5 ms Input Current 6 mA 9 1 2 2 Electrical schematics The figure below shows the electrical schematics of on...

Page 72: ...d Digital Input 9 13 IN10 I Isolated Digital Input 10 14 IN11 I Isolated Digital Input 11 15 IN12 I Isolated Digital Input 12 9 1 3 4 I O 1 4x Digital Inputs 4x Digital Outputs Connector Layout Connec...

Page 73: ...d Digital Output 4 5 C4 O Common for Outputs 1 to 4 6 C5 O Common for Outputs 5 to 8 7 OUT5 O Isolated Digital Output 5 8 OUT6 O Isolated Digital Output 6 9 OUT7 O Isolated Digital Output 7 10 OUT8 O...

Page 74: ...EN 9 2 BoltIO 20 31 LED indicator The BoltIO 20 31 LED indicator A is as follows LED Colour Description PWR Blue Power input presence 74 98 2022 Eurotech SpA Via Fratelli Solari 3 A 33020 AMARO UD Ita...

Page 75: ...22 Eurotech SpA Via Fratelli Solari 3 A 33020 AMARO UD Italy Code BTGATE 20 31_MAN_EN_1 6 Revision 1 6 2022 07 28 75 98 10 BOLTSER 20 31 INTERFACES This chapter gives the following information 10 1 Bo...

Page 76: ...ts characteristics l Isolation 3 75kV l RS 485 o 120 Ohm internal resistors can be enabled disabled by software o Automatic direction control o Internal failsafe resistors 10 1 2 CAN Port characterist...

Page 77: ...OM 1 1x RS 232 422 485 connector specifications Connector Layout Connector Specifications l Standard 9 Pin D Sub plug l Gender Male Mating Connector Specifications l Standard 9 Pin D Sub socket l Gend...

Page 78: ...earth point in the installation Terminal Layout Terminal Label Terminal Parts Part Description 1 M4 stud bolt length 6 8 mm 2 M4 lock nut 3 M4 washer NOTICE The earthing conductor to be connected to...

Page 79: ...s 2022 Eurotech SpA Via Fratelli Solari 3 A 33020 AMARO UD Italy Code BTGATE 20 31_MAN_EN_1 6 Revision 1 6 2022 07 28 79 98 10 2 BoltSER 20 31 LED indicator The BoltSER 20 31 LED indicator A is as fol...

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Page 81: ...de BTGATE 20 31_MAN_EN_1 6 Revision 1 6 2022 07 28 81 98 11 PRODUCT INSTALLATION AND POWER SUPPLY This chapter gives the following information 11 1 Introduction 82 11 2 How to install the product on a...

Page 82: ...provided with a spring B and l a lower hooked side C Use the Mounting bracket to install the product on a DIN rail NOTICE Make sure that the product is installed vertically the DIN rail must be placed...

Page 83: ...ge of the DIN rail see step 1 2 Push the product downwards against the DIN rail until the lower hooked side of the Mounting bracket lock on the lower edge of the DIN rail see step 2 The product is now...

Page 84: ...llows the image shows the Boltage 20 31 11 as an exemple 61x132x150 WxHxD mm Connectors and Mounting Bracket excluded 11 4 2 BoltAIR 20 31 mechanical dimensions The mechanical dimensions are as follow...

Page 85: ...TGATE 20 31_MAN_EN_1 6 Revision 1 6 2022 07 28 85 98 11 4 3 BoltIO 20 31 mechanical dimensions The mechanical dimensions are as follows 42x132x150 WxHxD mm Connectors and Mounting Bracket excluded 11...

Page 86: ...ey sense Expansion Modules Input voltage 5 VDC 12 VDC Power Consumption BoltGATE 20 31 15W Typical 30W Max 11 5 2 The Ignition Key Key Signal The Ignition Key is a digital input that enables the syste...

Page 87: ...t allows you to connect the Main CPU Module and l the downstream port on the right side it allows you to connect a further Expansion Module The Main CPU Module has only the downstream port thus it is...

Page 88: ...t the product has a proper grounding connection l Make sure that the power supply source meets the product requirements and complies with the relevant standards and regulations l Make sure that the pr...

Page 89: ...minals Ref 1 and 2 in the table below Ref Description 1 PWR IN pin 1 Positive power supply input VIN 2 PWR IN pin 2 Negative power supply input VIN E Earth connection terminal 8 Turn ON the DC power s...

Page 90: ...first echo 0 sys class hwmon hwmonX cpu_sleep_action 3 Remove the power from the Power IN connector To turn OFF the system by turning OFF the Ignition Key complete the following steps 1 Turn OFF the...

Page 91: ...D Italy Code BTGATE 20 31_MAN_EN_1 6 Revision 1 6 2022 07 28 91 98 12 EUROTECH EVERYWARE IOT This chapter gives the following information 12 1 Everyware IoT 92 12 2 Everyware Software Framework ESF 92...

Page 92: ...ion development environment for Edge Computers and IoT Gateways ESF connects and interfaces with field devices thanks to its ready to use field protocol libraries Field data can be processed at the ed...

Page 93: ...es the development of Edge Computing Applications leveraging reusable configurable components In the dataflow programming model the application logic is expressed as a directed graph flow where each n...

Page 94: ...cted by field deployed devices to enterprise applications and analytics leveraging reliable and open protocols 12 6 For more information For more information and tutorials about ESF and EC refer to th...

Page 95: ...O UD Italy Code BTGATE 20 31_MAN_EN_1 6 Revision 1 6 2022 07 28 95 98 13 PRODUCT MAINTENANCE This chapter gives the following information 13 1 How to maintain the product 96 13 2 How to safely remove...

Page 96: ...damage the equipment or other property To safely remove the power supply from the product complete this procedure 1 Make sure that your hands are dry 2 Turn OFF all the power supply sources 3 Disconn...

Page 97: ...BoltGATE 20 31 User manual Rev 1 4 Notes NOTES Id BTGATE 20 31_Man_ENG_1 4 97 98...

Page 98: ...eurotech com For your Eurotech local contact refer to For the Eurotech Global Support Centre refer to For the Eurotech Download Area refer to eurotech com contacts support eurotech com eurotech com do...

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