EUCHNER CES-AH-C03-AE-LS Operating Instructions Manual Download Page 13

13

2105267-10-08/20 (Translation of the original operating instructions)

Operating Instructions

Non-Contact Safety Switch CES-AH-C03-AE-LS

EN

CAUTION

 

Ì

A short circuit between the cables on the safety outputs LA and LB and another cable must be 

prevented.

 

Ì

In certain circumstances, fault exclusion as per EN 13849-1, section 7.3, can be applied; see also 

EN 13849-2, section D.5.2.

 

Ì

The CES-AH represents a subsystem as per EN 13849-1 and complies with PL d. To integrate the 

switch in a category 3 structure, it is necessary to monitor the downstream load (the feedback 

loop must be monitored).

 

Ì

This example shows only an excerpt that is relevant for connection of the CES AH system. The ex-

ample illustrated here does not show complete system planning. The user is responsible for safe 

integration into the overall system.

9.  Setup

9.1.  LED displays

LED

Color

State

Meaning

STATE

green

illumi-

nated

Normal operation

flashing

Teach-in operation or power-up  

(for further signal function see status table)

DIA

red

illumi-

nated

- Internal electronics fault

- Fault at the inputs/outputs

9.2.  Teach-in function for actuator

The actuator must be allocated to the safety switch using a teach-in function before the system forms a functional unit.
During a teach-in operation, the safety outputs are in high-resistance state, i.e. the system is in the safe state.

Important!

 

Ì

The safety switch disables the code of the preceding device if teach-in is carried out for a new 
actuator. Teach-in is not possible again immediately for this device if a new teach-in operation is 
carried out. The disabled code is deleted again in the safety switch only after a third code has 
been taught.

 

Ì

The safety switch can be operated only with the last actuator taught-in.

 

Ì

If the switch detects an actuator that has already been taught when in teach-in standby state, this 
state is ended immediately and the switch changes to normal state.

 

Ì

If the actuator to be taught-in is within the actuating range for less than 60 s, it will not be activat-
ed and the most recently taught-in actuator will remain saved.

9.2.1.  Carrying out teach-in for a new actuator

1.  Apply operating voltage to the safety switch.

 

¨

The green LED flashes quickly (approx. 10 Hz). 

A self-test is performed during this time (approx. 3 s). After this, the LED flashes cyclically three times and signals that 

it is in standby state for teach-in.  

Standby state for teach-in remains active for approx. 3 minutes.

2.  Move new actuator to the read head (observe distance < S

ao

).

 

¨

Teach-in operation starts, green LED flashes (approx. 1 Hz). During the teach-in operation, the safety switch checks 

whether the actuator is a disabled actuator. Provided this is not the case, the teach-in operation is completed after 

approx. 60 seconds, and the green LED goes out. The new code has now been stored, and the old code is disabled.

3.  To activate the new actuator code from the teach-in operation in the safety switch, the operating voltage to the safety 

switch must then be switched off for min. 3 seconds. 

Summary of Contents for CES-AH-C03-AE-LS

Page 1: ...EN Operating Instructions Non Contact Safety Switch CES AH C03 AE LS Unicode ...

Page 2: ...estart and start button 10 8 5 Safety in case of faults 10 8 6 Fuse protection for power supply 10 8 7 Voltage drop on cables and switch 10 8 7 1 Calculation example 10 8 8 Connecting cables and plug connectors 11 8 9 Connector assignment of safety switch CES AH 12 8 10 Connection of the CES AH 12 9 Setup 13 9 1 LED displays 13 9 2 Teach in function for actuator 13 9 2 1 Carrying out teach in for ...

Page 3: ...ion of the original operating instructions Operating Instructions Non Contact Safety Switch CES AH C03 AE LS EN 12 Ordering information and accessories 22 13 Inspection and service 22 14 Service 22 15 Declaration of conformity 23 ...

Page 4: ...ment is available for download at www euchner com DANGER WARNING CAUTION Safety precautions Danger of death or severe injuries Warning about possible injuries Caution slight injuries possible NOTICE Important Notice about possible device damage Important information Tip Useful information 1 4 Supplementary documents The overall documentation for this device consists of the following documents Docu...

Page 5: ...in the system family CES AH have special safety outputs that are suitable for the direct switching of large loads In appropriate applications it is therefore not necessary to connect power relays or contactors in between The device interrupts the supply of power to the load if e g the guard is open Correct use includes observing the relevant requirements for installation and operation particularly...

Page 6: ...f the safeguard should be checked at suitable intervals as part of the maintenance schedule WARNING Danger to life due to improper installation or due to bypassing tampering Safety components fulfill a personnel protection function Ì Safety components must not be bypassed turned away removed or otherwise rendered ineffec tive On this topic pay attention in particular to the measures for reducing t...

Page 7: ...to the fixed part of the guard The actuator attached to the movable part of the guard is moved towards the read head fitted in the safety switch by closing the door When the operating distance is reached power is supplied to the actuator by the inductive read head and data can be transferred The bit pattern read is compared with the code saved in the safety switch If the data match the safety outp...

Page 8: ...hange as a function of the installation depth and the guard material Operating distance Actuator Operating distance Actuator Flush mounting Surface mounting Note the following points Ì Actuator and safety switch must be easily accessible for inspection and replacement Ì Actuator and safety switch must be fitted so that the front faces are at the minimum operating distance 0 8 x Sao or closer when ...

Page 9: ...ng several milliseconds on switching off the outputs Ì To prevent overvoltages on the inputs and outputs for the safety circuits inductive loads must be connected with free wheeling diodes see chapter 8 10 Connection of the CES AH on page 12 Ì Power devices which are a powerful source of interference must be installed in a separate location away from the input and output circuits for signal proces...

Page 10: ...voltage UB is reverse polarity protected Ì The contacts LA LA and LB LB are short circuit proof and protected against reverse polarity Ì To prevent switching on of the load connected in the case of a short circuit between LA or LB and the operating voltage UB the cables must be laid rigidly and with protection 8 6 Fuse protection for power supply The power supply must be provided with fuse protect...

Page 11: ... Ì Use EUCHNER connectors Ì If other connection components are used the following recommendations apply EUCHNER pro vides no warranty for safe function in case of failure to comply with these requirements Ì The maximum cable length should not exceed 50 m Recommended connecting cable e g LiYY 7 x 1mm Ölflex classic 400P 7 x 0 75 Terminating plug for the mating side AMP Superseal series manufacturer...

Page 12: ...channel 1 GY 6 2 LA Safety output channel 1 PK 7 3 LB Input for channel 2 YE 5 4 LB Safety output channel 2 GN 4 8 10 Connection of the CES AH GND UB F1 CES AH C03 AE LS UB X1 1 0V X1 2 Start X1 3 LA X2 1 AMP Superseal LA X2 2 LB X2 3 LB X2 4 Load 2 2 3 3 1 1 Load e g valve coil DC motor ohmic load etc 2 In case of inductive loads it is imperative free wheeling diodes are used to protect the outpu...

Page 13: ...preceding device if teach in is carried out for a new actuator Teach in is not possible again immediately for this device if a new teach in operation is carried out The disabled code is deleted again in the safety switch only after a third code has been taught Ì The safety switch can be operated only with the last actuator taught in Ì If the switch detects an actuator that has already been taught ...

Page 14: ...are no persons in the danger zone Ì Observe the valid accident prevention regulations 1 Switch on operating voltage Ì The safety switch carries out a self test The green STATE LED flashes for 3 s at 10 Hz The green STATE LED then flashes at regular intervals 2 Close all guards Ì The machine must not start automatically Ì The green STATE LED illuminates continuously 3 Enable operation in the contro...

Page 15: ... ready for teach in for another actuator only short time after power up Setup closed off 1 Hz Teach in operation X off Positive acknowledgment after completion of teach in operation Fault display X off 2 x Overload e g short circuit on a safety output X off 3 x Over temperature X off 4 x Output fault e g fault on a switching element X off 5 x Internal fault e g component fault data error or short ...

Page 16: ...B 0 25 10 A Power supply for load U LA U LB UB Power supply for load via PWM Pulse frequency 1 kHz Mark space ratio Ton 10 100 Safety outputs LA LB Semiconductor outputs p switching short circuit proof Output voltage U LA U LB 1 HIGH U LA UB 1 5 UB V DC HIGH U LB LOW U LA U LB 0 4 Testing of the outputs Test pulse length Test interval 10 6 ms s Switching current per safety output 30 4 000 mA Utili...

Page 17: ...PFHD 1 03 x 10 7 h Mission time 20 years 1 Values at a switching current of 4 A without taking into account the cable lengths 2 After the operating voltage is switched on the semiconductor outputs are switched off during the ready delay 3 The dwell time of an actuator inside and outside the actuating range must be at least 0 5 s to ensure reliable detection of internal faults in the evaluation uni...

Page 18: ...slight time offset They have the same signal state at the latest after a difference time of 50 ms System times for reset after a fault and normal operation Secondary conditions UB 24 V LA permanently connected with UB LB switched by control system Actuator moved t Actuator Start LA LB LB DIA LED red off on 0 V 24 V 0 V 24 V 0 V 24 V 0 V 24 V None Detected Start Fault detection Occurrence of a faul...

Page 19: ...ch CES AH C03 AE LS EN 11 3 Dimension drawing and connector assignment PUR PVC X2 4 3 2 1 X1 1 2 3 168 0 3 27 5 34 5 15 40 40 3 40 40 20 30 45 5 90 40 5 3 5 3 7 3 Cable length 2 000 mm LED status indication View of connection side Active face Active face with approach direction C Active face with approach direction A ...

Page 20: ...data for actuator CES A BRN Parameter Value Unit min typ max Housing material PPS Dimensions 80 x 40 x 15 mm Weight 0 06 kg Ambient temperature 25 70 C Degree of protection IP67 Installation orientation Active face opposite read head Power supply Inductive via read head 11 4 1 Dimension drawing Active face Active face 40 80 10 3 5 5 17 11 17 11 15 8 5 ...

Page 21: ...hysteresis 1 3 Assured release distance sar 75 1 The values apply to surface installation of the actuator on steel Typical actuating range only in combination with actuator CES A BRN on surface mounting on steel 5 2 0 2 5 3 0 3 5 Z X 5 15 20 50 45 40 35 30 25 50 Y 5 10 15 20 25 30 35 40 45 50 55 60 65 10 5 15 25 30 40 45 50 55 60 65 1 5 1 0 10 20 35 For a side approach direction for the actuator a...

Page 22: ...es or spare parts that can be ordered from EUCHNER may be replaced Regular inspection of the following is necessary to ensure trouble free long term operation Ì Check the switching function see chapter 9 3 Functional check on page 14 Ì Check the secure mounting of the devices and the connections Ì Check for soiling No servicing is required Repairs to the device are only allowed to be made by the m...

Page 23: ...ttiva EMC 2014 30 UE La verifica definitiva della con formità dovrà essere eseguita secondo le istruzioni di impiego nell applicazione specifica dal responsabile dell immissione sul mercato Los dispositivos están preparados para cumplir los fines de protección especificados en la Directiva CEM 2014 30 UE La comprobación final de la conformidad debe llevarla a cabo la persona encargada de la comerc...

Page 24: ...euchner com Edition 2105267 10 08 20 Title Operating Instructions Non Contact Safety Switch CES AH C03 AE LS Translation of the original operating instructions Copyright EUCHNER GmbH Co KG 08 2020 Subject to technical modifications no responsibility is accept ed for the accuracy of this information ...

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