General maintenance and lubrication chart
NO.
ITEM
CHECK OR MAINTENANCE
JOB
INITIAL
EVERY
Whichev-
er comes
fi
rst
month
1
3
6
6
12
km
(mi)
320
(200)
1300
(800)
2500
(1600)
2500
(1600)
5000
(3200)
hours
20
80
160
160
320
1 * Timing chain
Check chain tension.
Adjust if necessary.
√
√
√
√
2
Air
filter element
Clean and replace if necessary.
Every 20–40 hours (more often in wet or
dusty areas)
4 * Front brake
Check operation and correct if necessary.
Check brake lever free play and adjust if neces-
sary.
√
√
√
√
√
Replace brake shoes.
Whenever worn to the limit
7 * Wheels
Check runout and for damage, and replace if nec-
essary.
√
√
√
√
8 * Tires
Check tread depth and for damage, and replace if
necessary.
Check air pressure and balance, and correct if
necessary.
√
√
√
√
5 * Rear brake
Check operation and correct if necessary.
Check fluid l
evel and ATV f
or fluid leakag
e, and
correct if necessary.
√
√
√
√
√
Replace brake pads.
Whenever worn to the limit
6 * Brake hoses
Check for cracks or other damage, and replace if
necessary.
√
√
√
√
Replace.
Every 4 years
3 * Clutch
Check operation
√
√
√
√
11 * Shock absorber
assemblies
Check operation and correct if necessary.
Check for oil leakage and replace if necessary.
√
√
√
12 * Front knuckle piv-
ots
Lubricate with lithium-soap-based grease.
√
√
√
13 * Steering shaft
Lubricate with lithium-soap-based grease.
√
√
√
14 * Steering system
Check operation and repair or replace if damaged.
Check toe-in and adjust if necessary.
√
√
√
√
√
Engine oil
Change.
Check ATV for oil leakage, and correct if neces-
sary.
√
√
√
√
Change.
17
Check ATV for oil leakage, and correct if neces-
sary.
√
√
18 * Moving parts and
cables
Lubricate.
√
√
√
√
9 * Wheel hub bearings
Check for looseness or damage, and replace if
necessary.
√
√
√
√
10 * Chassis fasteners
Make sure that all nuts, bolts, and screws are
properly tightened.
√
√
√
√
√
15
16
Engine oil strainer
Clean.
√
√
√
Final transmission oil
Summary of Contents for VIPER 70
Page 51: ...Install the cylinder head cover screw and install the carburetor cap to the carburetor...
Page 75: ...Install the L crank case cover...
Page 82: ...8B 3 THE PARTS DRAWING OF TRANSMISSION SYSTEM CVT...
Page 112: ...12 3 EXHAUST PIPE DRAWING...
Page 120: ...14 2 POOR PERFORMANCE AT LOW AND IDLE SPEEDS 14 3 POOR PERFORMANCE AT HIGH SPEED...
Page 121: ...14 4 LOSS POWER...
Page 122: ...14 5 POOR HANDLING...