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Typical Installation

10

Thermal Expansion

Determine if a check valve exists in the inlet water line. Check with your local water utility company. It may have 
been installed in the cold water line as a separate back

 ow preventer, or it may be part of a pressure reducing 

valve, water meter or water softener. A check valve located in the cold water inlet line can cause what is referred to 
as a 

closed water system.

 A cold water inlet line with no check valve or back

 ow prevention device is referred to 

as an 

open

 water system.

As water is heated, it expands in volume and creates an increase in the pressure within the water system. This 
action is referred to as 

thermal expansion.

 In an 

open

 water system, expanding water which exceeds the 

capacity of the water heater 

 ows back into the city main where the pressure is easily dissipated.

closed water system,

 however, prevents the expanding water from flowing back into the main supply line, 

and the result of 

thermal expansion

 can create a rapid and dangerous pressure increase in the water heater 

and system piping. This rapid pressure increase can quickly reach the safety setting of the relief valve, causing 
it to operate during each heating cycle. Thermal expansion, and the resulting rapid and repeated expansion and 
contraction of components in the water heater and piping system can cause premature failure of the relief valve, 
and possibly the heater itself. Replacing the relief valve will not correct the "

problem!

"

The suggested  method  of controlling thermal expansion is to install an  expansion  tank in  the cold water line 
between the water heater and the check valve (see illustration above). The expansion tank is designed with an air 
cushion built in that compresses as the system pressure increases, thereby relieving the over pressure condition 
and eliminating the repeated operation of the relief valve. Other methods of controlling thermal expansion are 
also available. Contact your installing contractor, water supplier or plumbing inspector for additional information 
regarding this subject.

Summary of Contents for GU125T

Page 1: ...Only specially trained and authorized personnel are permitted to service this water heater NOTE TO ASSEMBLER INSTALLER Leave this manual with the consumer NOTE TO CONSUMER Keep this manual for future...

Page 2: ...l Horizontal Termination P20 21 Clearance Requirements from Vent Terminations to Building Openings P22 Multiple Units Termination P23 Vent Pipe Installation Terminator Position P24 Gas Supply Piping P...

Page 3: ...3 Included Accessories Optional Accessories...

Page 4: ...5 000 BTU Hr 100 000 BTU Hr Gas Supply Pressure NG LP 3 5 WC to 10 5 WC 8 WC to 14 WC Ignition System Direct Electronic Ignition w Automatic Flame Sensing Burner System Sealed Combustion with Metal Fi...

Page 5: ...5 Dimensions GU125T 518 11 12 1125 GU160T 518 11 12 1160...

Page 6: ...6 Dimensions GU125T 518 11 12 1125 GU160T 518 11 12 1160...

Page 7: ...7 Dimensions GU125T 518 11 12 1125 GU160T 518 11 12 1160...

Page 8: ...9 Exhaust Adaptor 152320028 20 Trap Clamp 151010032 21 Condensate Trap 332070125 22 Intake Air Pressure Switch 192320116 GU125T 192290098 GU160T 23 Exhaust Air Pressure Switch 192320117 GU125T 1922900...

Page 9: ...quali ed service technician to inspect the water heater and to replace any damaged parts Far away from water heater In approved containers Tightly closed Out of children s reach Cannot be seen Vapors...

Page 10: ...supply line and the result of thermal expansion can create a rapid and dangerous pressure increase in the water heater and system piping This rapid pressure increase can quickly reach the safety sett...

Page 11: ...5 feet with one 90 elbow If more elbows are required the venting distance must be reduced 5 feet for every 90 elbow Condensation may be created at times as the combustion gases exit the vent cap Disco...

Page 12: ...lation procedure Insert condensate trap into the exhaust adaptor and install trap clamp Place exhaust pipe inside exhaust adaptor socket bottom Then hold the exhaust pipe in place by attaching the pip...

Page 13: ...tighten water pipe with pipe wrench Use Spanner to fix gas adaptor and then tighten gas pipe with pipe wrench Use spanner to fix valve and then tighten T P valve with pipe wrench Water Pipe Installati...

Page 14: ...g area CAUTION The condensate drain line material must be an approved material by the authority having jurisdiction In absence of such authority PVC and CPVC piping must comply with ASTM D1785 or D284...

Page 15: ...use of a condensate pump Size the pump to allow for a maximum condensate discharge of 2 GPH from the water heater Horizontal runs must be sloped 1 4 per foot towards the drain or condensate pump Be s...

Page 16: ...ll appliances in the enclosed area When combustion air is supplied from inside the building each opening should give a minimum free area of one square inch per 1 000 Btu hour of the total input rating...

Page 17: ...accordance with the above provisions should comply with NFPA 720 and be ANSI UL 2034 listed and CSA certified Signage A metal or plastic identification plate should be permanently mounted to the exter...

Page 18: ...ng Systems ULC S636 Components of this listed system shall not be interchanged with other vent systems or unlisted pipe ttings All plastic components and speci ed primers and glues of the certi ed ven...

Page 19: ...ve intake open How To Con gure Unit For Power Vent Maximum Allowable Vent and Combustion Air Piping Length 3 inch Piping Feet Max of 90 elbows 100 6 Reduce the maximum allowable length for each elbow...

Page 20: ...Operation manual WARNING Through roof Power Vent Minimum twelve 12 inches above anticipated snow level The termination cannot be connected to an existing vent piping or chimney The total vertical and...

Page 21: ...vent pipe or ttings with mortar or silicone caulk silicone caulk as show above Complete the rest of the vent pipe installation to the water heater s vent connector tting on the blower outlet If necess...

Page 22: ...When Heater is Installed Indoors Maintain the following clearances to any opening in any building 4 below 4 horizontally from or 1 above any door operable window or gravity air inlet into any building...

Page 23: ...mportant to avoid recirculation of flue gases Concentric Multivent Termination Horizontal Terminations Vertical Terminations Multiple Unit Termination Vertical Terminations Horizontal Terminations The...

Page 24: ...Clearance to each side of center line extended above meter regulator assembly 3 feet within a height 15 feet above the meter regulator assembly I Clearance to service regulator vent outlet 3 feet J C...

Page 25: ...ividual shut off valve must be isolated from the gas supply piping system by unplugging the unit and turning off the main gas valve during any pressure testing of the gas supply piping system at test...

Page 26: ...nded sizing of piping tanks and 100 lockup gas regulator NOTICE 5 Prior to start up ensure the unit is set to re propane Check the rating label for the type of fuel If there is a con ict or doubt on t...

Page 27: ...aining valve from the unit and clean the lter FILLING THE WATER DRAINING THE WATER Close the water heater drain valve by turning the knob to the right The drain valve is on the lower right side of the...

Page 28: ...o protect from power surges Do not connect 220 240V AC to this unit It will damage the water heater and void the warranty Do not disconnect the power supply when the unit is in normal operation A batt...

Page 29: ...red properly and compliant to Local and State Codes Pump control such as aquastat or timer must be used in recirculation applications or long burner runtime occur and cause premature failure Daily usa...

Page 30: ...emperature delivered Contact a licensed professional for maintenance NOTICE Once the unit has been properly installed check the gas and water connections for leaks Check for proper ventilation and com...

Page 31: ...ature should not be set higher than 120 F Please check with your local codes to ensure temperature is set properly CAUTION BURN 1 To switch the water heater ON from OFF condition press the Power Butto...

Page 32: ...water insects rodents or other foreign materials such as fallen leaves and dust that could cause blockages Do not obstruct the ow of combustion air and exhaust air ow Water Strainer The water strainer...

Page 33: ...tory and more Diagnostic Contents Example Explanation Outlet temperature Ot Ot 134 Outlet temperature is 134 F Hot water stored tank temperature Ht Ht 145 Tank temperature is 145 F Fan RPM Rp Rp 4500...

Page 34: ...hout a service call Please quote the code displayed when inquiring about service NOTE In all cases you may be able to clear the Error Message simply by turning the hot water tap OFF then ON again If t...

Page 35: ...35 Wiring and Connection Diagram Wiring Diagram MODEL GU125T 518 11 12 1125 GU160T 518 11 12 1160...

Page 36: ...not apply when the Product is used with recirculation system for hot water on demand is installed unless external aquastat or timer controls and a thermal expansion tank are installed and properly and...

Page 37: ...isregarding Grand Hall sizing recommendations power or direct venting with air intake exposed to contaminated environment solely closed loop space heating applications and uncontrolled or improperly s...

Page 38: ...38 The stand assembly installation manual...

Page 39: ...39 The stand assembly installation manual...

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