ETC Source Four CE 405 Page 34 Assembly Manual Download | Manualshive

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Source Four CE Assembly Guide

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Summary of Contents for Source Four CE 405

Page 1: ...Part Number 7060M2510 06 01 Rev C Released 2017 07 Source Four CE Assembly Guide Production Dates September 2004 Present ...

Page 2: ... and other countries All other trademarks both marked and not marked are the property of their respective owners ETC intends this document whether printed or electronic to be provided in its entirety This product is intended for professional use only Read this entire document before using this product ...

Page 3: ...ving the Reflector 9 Installing the Reflector 10 Cleaning the Reflector 10 Shutter Barrel Assembly 11 Assembling the Shutter Barrel 12 Lens Tubes 19 26 36 and 50 14 Assembling the Lens Tube 19 26 36 and 50 15 Lens Positions 15 Lens Markings 16 Assembling the Lens Tube 17 Cleaning the Glass Lens 19 26 36 50 and all EDLT lenses 18 Lens Tube 10 19 Lens Tube 5 20 Assembling the Lens Tubes 5 and 10 21 ...

Page 4: ...e Lens Tube 14 23 Cleaning the Glass Lenses 14 23 Lens Tube 70 24 Lenses 70 25 Lens Markings and Positions 70 26 Assembling the Lens Tube 70 26 Cleaning the Glass Lens 70 26 Lens Tube 90 27 Lenses 90 28 Lens Markings and Positions 90 29 Assembling the Lens Tube 90 29 Cleaning the Glass Lens 90 29 ...

Page 5: ...equirements and tests EN60598 2 17 1990 Specification for luminaires for stage lighting television film and photographic studios outside and indoor equiv BS 4533 102 17 1990 following the provisions of EU LV Directive s 73 23 EEC London United Kingdom Mr Adam Bennette Place of issue Name of authorised person Date of issue signature of authorised person Electronic Theatre Controls Ltd Registered of...

Page 6: ...me and model Other components in your system Dimmers consoles etc Americas United Kingdom ETC Inc ETC Ltd Technical Services Department Technical Services Department 3031 Pleasant View Road 26 28 Victoria Industrial Estate Middleton WI 53562 Victoria Road 800 775 4382 USA toll free London W3 6UU England 1 608 831 4116 44 0 20 8896 1000 service etcconnect com service etceurope com Asia Germany ETC ...

Page 7: ...tube 6 x 16 with knob See page 14 1 8 7060A2203 K 26 lens tube 6 x 12 with knob See page 14 1 9 7060A2204 K 36 lens tube 6 x 9 with knob See page 14 1 10 7060A2205 K 50 lens tube 4 5 x 6 with knob See page 14 1 11 7060A2051 K 70 lens tube with knob See page 24 1 12 7060A2052 K 90 lens tube with knob See page 27 1 13 7060A4008 01 Knob set with male insert 2 14 HW5143 Washer flat fiber 1 15 HW5197 S...

Page 8: ...with knob 13 Install screw 15 and spacer 16 on top of shutter barrel See Figure 1 6 Install reflector housing 2 onto shutter barrel assembly 3 and align the two mounting holes Secure with screw 15 top of reflector housing and knob 13 on bottom Tighten both securely See Figure 1 7 Install the lamp socket assembly 1 to the reflector housing 2 and secure with brass knurled screw on rear of lamp socke...

Page 9: ...g flat Southco 1 13 HW5123 Nut hex 9 16 18 black zinc 1 14 HW747 Washer wave 1 15 7060A3056 Clamp strain relief painted 1 16 HW3103 Screw 8 32 x 5 8 PhFHMS black zinc 2 17 HW5122 Bolt 1 4 20 x 1 75 full thread black zinc 1 18 HW8209 Clip Tinnerman 1 19 7060B7014 Source Four CE ground wire 1 20 7060B7013 Source Four CE cable assembly 1 21 HW749 Spring ground 1 22 HW349 Washer ext 8 1 23 7060A4037 H...

Page 10: ...nd wire assemblies 19 and 22 on the bolt 17 with the prongs on the crimped connectors toward the casting Run both wires through the indent in the lip around the bolt hole Secure with nut 10 and tighten securely 6 7 Newton meters 5 Place the socket assembly 9 into the light baffle socket casting 2 Be sure it is well seated 6 Install the lamp retainer spring 7 The lamp retainer spring secures the so...

Page 11: ... prongs away from the casting 12 Lay the leads in the bottom half of the cable clamp located in the housing socket casting 1 making sure that the cable insulation jacket extends slightly past the screw holes in the housing socket casting Then route the wires as shown in Figure 7 13 Install the top half of the cable clamp 15 and secure it with the two screws 16 Tighten the screws alternately to ens...

Page 12: ...pieces 17 Before proceeding check again to make sure that the wires are still positioned as indicated in Figure 7 Adjust if necessary 18 Press the two castings together firmly so the bottom of the light baffle 2 sits on top of the cable clamp 15 then install the Z knob 4 Hand tighten the knob all the way to the right See Figure 6 Note Make sure that the top edge of the cable clamp is even with the...

Page 13: ...ble clutch 1 2 7060A3006 Clip reflector retainer 4 3 7060A4010 Bushing gate 4 4 7060A3016 Plate clutch 1 5 7060A3019 Spring reflector support 1 6 7060A4015 Reflector molded glass coated 1 7 7060A3058 Bracket yoke painted 1 8 HW8144 Handle yoke knob 5 16 18 2 9 HW753 Rivet machine 3 16 x 720 flat head black zinc 2 10 HW5126 Washer flat 5 16 black zinc 4 11 HW5193 Bolt 5 16 18 x 3 4 black zinc 2 12 ...

Page 14: ...st with a blast of oil free air or wipe with a clean lint free cloth Isopropyl alcohol distilled water or a 50 50 mixture of each can be used to clean the glass surface Note The following assumes that all four reflector retainer clips 2 have already been riveted to the reflector housing casting 1 and the gate bushings 3 have been installed on the retainer clips See Figure 8 Note If the reflector d...

Page 15: ... dimples bottom 1 5 7060A3003 Plate gate middle 2 6 7060A3001 02 Plate divider top 1 7 HW754 Shutter spring 4 8 HW3165 Screw 8 32 x 1 2 Taptite 4 9 7060A3045 Cover iris slot 1 10 HW372 Screw 8 32 x 1 4 black zinc 2 Shutter Assembly The bottom divider plate 4 has four dimples punched into the surface the top plate 6 has none The middle divider plates 5 are noticeably thinner metal than the other tw...

Page 16: ...ip through the slot in the bottom casting and then fully seat the blade assembly into the casting again 7 Place the top divider plate 6 on top of the fourth shutter blade 8 With both shutter barrel castings still standing upright join the two halves sliding the handle of the top shutter blade through the slot in the top shutter barrel casting 1 9 Starting at the bottom of the castings closest to t...

Page 17: ...prings 7 between the four dimples in the shutter plate and the tabs in the lip of the casting 12 Place the iris slot cover 9 over the iris slot Use two screws 10 to secure the cover Note Install the springs at the joints in the castings on either of the tabs at the joint Once they are installed the springs at the joints will sit at a slight angle ...

Page 18: ... Only 1 9 7060A3079 Clip gel retainer 90 bend 1 10 HW750 Spring retainer 1 11 HW369 Screw Phillips 8 32 x 5 8 Taptite 4 12 HW534 Nut hex 1 4 20 black zinc 2 13 7060A4008 01 Knob set with male insert 1 14 HW5143 Washer flat 1 4 1 15 7060A4033 19 lens tube label 1 16 7060A4034 26 lens tube label 1 17 7060A4035 36 lens tube label 1 18 7060A4036 50 lens tube label 1 19 7060A1047 Safety Screen S4 Enhan...

Page 19: ...s The lens positions are colour coded within the lens casting to match the coloured dots on the lenses see Figure 15 Only lenses bearing at least one dot of the indicated colour should be placed in that position Figure 15 Blue BLU 36 36ED 19ED 50ED Yellow YLW 50 26ED Green GRN 50ED Orange ORNG 36 36ED Black BLK 26 Red RED 19 19ED 26ED Align lens dots toward this end ...

Page 20: ...ite dot 1 yellow dot Front lens 1 white dot 2 red dots Rear lens 1 white dot 2 blue dots Front lens 1 white dot 1 orange dot Rear lens 1 white dot 3 blue dots Front lens 1 white dot 1 green dot Lens Red Dot one or two dots Lens Black Dot one or two dots Lens Yellow Dot one or two dots Rear lens Blue dot Front lens Orange dot Align lens dots toward this end Enhanced Definition Lenses For maximum ge...

Page 21: ...in the left lens tube 1 5 Position the clip in the forward locked position and then install the retainer spring 10 on the clip Lens Tube Soft Focus Back Lamp flat Sharp Focus Lamp cosine Soft Focus Forward Lamp peak Soft Focus Forward Lamp cosine 19 worse better better not applicable 26 worse better better not applicable 36 better better worse not applicable 50 worse better better not applicable E...

Page 22: ... Install the eight bushing guides 3 Point the narrow tab on the bottom toward the back of the tube point the square tab toward the front Squeeze the guides slightly so they bend in the middle and then snap into place Make sure that the rounded side of the guide faces outward from the tube Cleaning the Glass Lens 19 26 36 50 and all EDLT lenses Remove dust with a blast of oil free air or wipe with ...

Page 23: ...060A4025 Lens 10 10 1 6 7060A3079 Clip gel retainer 1 7 HW307 Screw 8 32 x 38 lg SPHMS black zinc 4 8 HW370 Nut 8 32 3 8 1 4 black zinc 4 9 HW3104 Washer 170 x 381 x 023 black zinc 4 10 HW5197 Screw 1 4 20x58 PHRMS black zinc 1 11 HW5200 Washer SH 253 x 281 x 438 black zinc 1 12 7060A4008 Knob Z lamp with male insert 1 13 HW5143 Washer Flt 1 4 252 x 500 x 060 FL 1 1 2 3 6 5 4 7 9 8 10 11 12 13 Fig...

Page 24: ... 38 lg SPHMS black zinc 4 8 HW370 Nut 8 32 3 8 1 4 black zinc 4 9 HW3104 Washer 170 x 381 x 023 black zinc 4 10 HW8170 Handle 10 32 inserts 1 11 7060A3073 Handle backing plate 1 12 HW467 Screw 10 32 x 1 2 PHTRMS 2 13 HW443 Washer 195 x 410 x 025 black zinc 2 14 HW5197 Screw 1 4 20x58 PHRMS black zinc 1 15 HW5200 Washer SH 253 x 281 x 438 black zinc 1 16 7060A4008 Knob Z lamp with male insert 1 17 ...

Page 25: ...r If this is not sufficient follow the instructions below 1 Dip the lens in a clean isopropyl alcohol water mixture 9 parts water to 1 part isopropyl alcohol 2 Use a soft moistened nylon bristle brush to wash the lens smooth side in a linear non circular motion 3 Use the same brush to lightly wash the ridged side of the lens by following its ridges 4 Dip the lens in a clean isopropyl alcohol water...

Page 26: ...60A4009 Bushing guide 8 8 7060A2055 14 Lens tube spin assembly 1 9 HW6122 Bumper rubber 4 10 7060A4125 14 Lens front 1 11 HW370 Nut 8 32 4 12 HW307 Screw Phillips 8 32 x 3 8 PHMS 4 13 HW3104 Washer 8 4 14 HW750 Spring retainer 1 15 7060A3180 Gel clip lens tube 1 16 7060A4143 Label 1 17 HW7289 Rivet 6 18 7060A3152 Lens tube casting painted 2 Lens Tube Soft Focus Back Lamp flat Sharp Focus Lamp cosi...

Page 27: ...ers 13 as shown in Figure 21 The coloured dot on the lens should face towards the front Cleaning the Glass Lenses 14 1 Remove dust with a blast of oil free air or wipe with a clean lint free cloth Isopropyl alcohol distilled water or a 50 50 mixture of each can be used to clean the glass surface 2 If necessary remove the front lens to access the front surface of the rear lens for cleaning Remove t...

Page 28: ...ng painted 2 4 7060A4009 Bushing guide 8 5 HW370 Nut 8 32 2 6 HW369 Screw Phillips 8 32 x 62 LG PHMS 2 7 HW534 Nut Hex 1 4 20 2 8 7060A2057 Spin Assembly lens tube 1 9 7060A3180 Gel clip 1 10 7060A4144 Label 70 lens 1 11 HW750 Spring latch return 1 12 HW7289 Rivet 6 Lens Tube Soft Focus Back Lamp flat Sharp Focus Lamp cosine Soft Focus Forward Lamp peak Soft Focus Forward Lamp cosine 70 best good ...

Page 29: ...unting Plate 70 front lens 1 6 HW1119 Screw Phillips 4 40 x 1 4 SEMS PHMS 6 1 36 REF 2 56 REF 70 REAR LENS ASSY 70 FRONT LENS ASSY Install nut 7 in casting Figure 24 6 3 1 2 6 5 4 3 Align lens dots toward this end Coloured Dot Coloured Dot Install front lens assembly in slot labeled 70 DEG FRONT LENS Coloured dot faces front Install rear lens assembly in slot labeled 70 DEG REAR LENS Coloured dot ...

Page 30: ...e mounting plate 5 with paint dots facing forward Center the lens in the mounting plate and secure with the retaining ring 3 and screws 6 Lightly tighten all three screws while maintaining the lens position and then tighten the screws securely Cleaning the Glass Lens 70 Remove dust with a blast of oil free air or wipe with a clean lint free cloth Isopropyl alcohol distilled water or a 50 50 mixtur...

Page 31: ...d 2 4 7060A4009 Bushing guide 8 5 HW370 Nut 8 32 2 6 HW369 Screw Phillips 8 32 x 62 LG PHMS 2 7 HW534 Nut Hex 1 4 20 2 8 7060A2059 Spin Assembly lens tube 1 9 7060A3180 Gel clip 1 10 HW750 Spring latch return 1 11 7060A4145 Label 90 lens 1 12 HW7289 Rivet 6 Lens Tube Soft Focus Back Lamp flat Sharp Focus Lamp cosine Soft Focus Forward Lamp peak Soft Focus Forward Lamp cosine 90 best good good wors...

Page 32: ...0A4137 Front lens 90 1 6 7060A3184 Retaining ring 90 front lens 1 7 HW1119 Screw Phillips 4 40 x 1 4 SEMS PHMS 6 1 74 REF 3 34 REF REAR LENS ASSY FRONT LENS ASSY Install nut 7 in casting 3 2 1 4 5 6 7 Figure 27 Align lens dots toward this end 7 Install rear lens assembly in slot labeled 90 DEG REAR LENS Coloured dots face front Install front lens assembly in slot labeled 90 DEG FRONT LENS Coloured...

Page 33: ... plate 4 with paint dots facing forward Center the lens in the mounting plate and secure with the retaining ring 6 and screws 7 Lightly tighten all three screws while maintaining the lens position and then tighten screws securely Cleaning the Glass Lens 90 Remove dust with a blast of oil free air or wipe with a clean lint free cloth Isopropyl alcohol distilled water or a 50 50 mixture of each can ...

Page 34: ...30 Source Four CE Assembly Guide ...

Page 35: ...Lens Tube 90 31 ...

Page 36: ...11 683 Service UK service etceurope com Holzkirchen DE Tel 49 80 24 47 00 0 Service DE techserv hoki etcconnect com Hong Kong Tel 852 2799 1220 Service Asia service etcasia com Web etcconnect com 2017 Electronic Theatre Controls Inc Product information and specifications subject to change ETC intends this document to be provided in its entirety 7060M2510 06 01 Rev C Released 2017 07 ...

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