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ES5100.1 Desktop Housing - User’s Guide

6

Introduction

ETAS

1.1.3

Connecting/Removing Devices

Please take the following precautionary measures to avoid any injuries and dam-
age to hardware:

• Do not apply any voltages to the ports of the ES5100.1 Desktop Housing 

which do not correspond to the specifications of the relevant port. The 
exact specifications of the I/O hardware can be found in the manuals on 
the relevant boards.

• Do not connect or disconnect any devices while the ES5100.1 Desktop 

Housing or external devices are powered on.
First, power off the ES5100.1 Desktop Housing by shutting down the 
Real-Time PC and using the on/off switch on the back of the device, and 
detach all power plugs.

• When inserting any connectors, please make sure they are absolutely 

straight and that none of the pins are bent.

1.1.4

Opening the Housing

The ES5100.1 Desktop Housing must only be opened by qualified technical per-
sonnel!

1.1.5

Requirements made of the User and Obligations of the Operator

Make sure you only assemble, operate and maintain the product if you have the
relevant qualification for and experience with this product. Incorrect usage or
operation by users without an appropriate qualification can lead to serious or
even fatal injuries as well as damage to property.

General Occupational Health and Safety

The existing regulations on occupational health and safety as well as accident
prevention must be adhered to. 

1.1.6

Correct Use

The ES5100.1 Desktop Housing is an example of system housing used to create
a hardware-in-the-loop test system. The ES5100-based system consists of:

• A Real-Time PC which is part of the ES5100.1 Desktop Housing.

• Digital and analog interfaces to the ECU which can be integrated into the 

ES5100.1 Desktop Housing as PCI-Express-based boards.

The simulation of the vehicle battery itself is not a component part of the
ES5100.1 Desktop Housing and cannot be integrated here.

DANGER!

As long as the ES5100.1 Desktop Housing is not completely discon-
nected, there is a danger of electrocution!
Disconnect the device from the mains by removing the mains cable – 
then wait a few minutes until all components (e.g. power pack, 
capacitors) are discharged.

Note

The safety and reliable operation of the system in which the ES5100.1 Desktop 
Housing is installed are the responsibility of those who assembled the system!

Summary of Contents for ES5100.1

Page 1: ...ES5100 1 Desktop Housing User s Guide...

Page 2: ...ment or single license Using and copying is only allowed in concurrence with the specifications stipulated in the contract Under no circumstances may any part of this document be copied reproduced tra...

Page 3: ...1 2 Identifications on the Product 8 1 3 CE Marking 8 1 4 RoHS Conformity 8 1 4 1 European Union 8 1 4 2 China 8 1 5 Taking the Product Back and Recycling 9 1 6 About This Manual 10 1 6 1 Using this...

Page 4: ...Instructions 23 3 1 2 Set up Requirements 24 3 2 Installing Boards 25 3 2 1 Preparations 25 3 3 User PC 29 3 3 1 Connecting the User PC 29 3 3 2 Configuring RTIO 29 3 4 Powering on the ES5100 1 Deskto...

Page 5: ...mely important information Please read this information carefully 1 1 2 General Safety Information Please read the product safety advice ETAS Safety Advice Housing and the following safety instruction...

Page 6: ...vant qualification for and experience with this product Incorrect usage or operation by users without an appropriate qualification can lead to serious or even fatal injuries as well as damage to prope...

Page 7: ...uct safety is not guaranteed if the device is used other than intended Observe all applicable regulations on site concerning electrical safety as well as the rules and regulations on occupational heal...

Page 8: ...angerous materials for electrical and electronic devices RoHS conformity ETAS confirms that the product corresponds to this directive which is applicable in the European Union 1 4 2 China ETAS confirm...

Page 9: ...e recycled in a resource saving way representing no danger to health or the environment Fig 1 1 WEEE Symbol The WEEE symbol on the product or its packaging shows that the product must not be disposed...

Page 10: ...the ES5100 1 Desktop Hous ing 1 6 1 Using this Manual Representation of Information All activities to be carried out by the user are shown in what we call a Use Case format i e the target to be achiev...

Page 11: ...ess ENTER Keyboard commands are shown in angled brackets in block capitals The Open File dialog box appears Names of program windows dialog boxes fields etc are shown in quotation marks Select the fil...

Page 12: ...ES5100 1 Desktop Housing User s Guide 12 Introduction ETAS...

Page 13: ...1 Desktop Housing In particular these are Overview on page 14 Front Panel on page 15 Breakout Box on page 15 Slots for I O Boards on page 17 Supported PCI Express Boards on page 17 Real Time PC on pa...

Page 14: ...LABCAR test systems Alongside the ES5340 2 the housing of the ES5100 1 Desktop Housing can accommodate two further PCI Express boards The ETAS Multi I O Simulation Board ES5340 2 can be adapted to sui...

Page 15: ...out box BoB of the ES5100 1 enables access to 60 signal lines between the ECU ECU and the ports of the boards in the Real Time PC LC The position of the breakout box in the signal path is shown in Fig...

Page 16: ...URZ 10 2 IG Ni SW Fuses in the Signal Path The signal paths at the breakout box are protected with one fuse 0 5 A 60 V per jack The fuses are on the inside of the housing lid Fig 2 4 Positions of the...

Page 17: ...ing depends on the board manufacturer see Fig 2 6 on page 20 and Tab 2 2 on page 20 and occupies slots 1 and 2 Slot 3 is designed to hold a single width PCIe board in PCIe slot 5 and slots 4 and 5 can...

Page 18: ...on the back of the Real Time PC The board features two Gigabit Ethernet LAN adapters with the following ports Fig 2 5 The LAN Ports ETH1 and HOST HOST For connecting the user PC with the LABCAR softw...

Page 19: ...Real Time PC without Function 2 4 4 Hard Disk The mass storage device used is a 2 5 SATA hard disk with 500 GB capacity Link LED Activity LED Status Description Status Description Off No connection 10...

Page 20: ...are three expansion slots on the motherboard of which one Slot 4 holds an ES5340 2 Fig 2 6 Expansion Slots on the Motherboard The specification of the PCI Express slots is as follows Tab 2 2 The Real...

Page 21: ...ements and the ETAS order numbers Note In accordance with EU Directive 2006 66 EC batteries and battery packs which are no longer required must be collected separately and recycled Batteries and batte...

Page 22: ...25 VAC 15 A 2 50 m length F 04A 109 515 North America Power cord cable North America for various ETAS devices with NEMA 5 15 IEC 60320 C13M plug Rated for 125 VAC 15 A 2 50 m length F 04A 109 445 Grea...

Page 23: ...describes the safety instructions you must observe when setting up and operating the ES5100 1 Desktop Housing Grounding Protective Contact The entire system is grounded using the protective ground con...

Page 24: ...the minimum free space around the housing of 15 cm to the top back and sides see Fig 3 1 Do not operate the ES5100 1 in any containers that are completely closed Fig 3 1 Space around the ES5100 1 Desk...

Page 25: ...e Wait a few minutes until the components capaci tors etc have discharged DANGER As long as the ES5100 1 Desktop Housing is not completely discon nected from the mains there is a danger of electrocuti...

Page 26: ...TAS To open the housing On the rear of the housing remove the two screws A at the top left and right Torx T20 as well as the securing nuts B hexagonal SW5 to the left and right of each D Sub port Unti...

Page 27: ...tive to the base of the housing around 2 5 cm forward 1 and then lift it off 2 The PCI Express slots are now freely accessible To insert a board Remove the appropriate slot brackets Insert the board i...

Page 28: ...the hooks on the lid fit into the eyes of the base Slide the lid around 2 5 cm back Reattach the screws The two screws on the back of the housing top left and right the four nuts to secure the D Sub...

Page 29: ...Real Time PC has been booted its avail ability can be tested using a ping see To test the availability of the Real Time PC on page 30 3 3 2 Configuring RTIO The ES5100 1 Desktop Housing is supplied wi...

Page 30: ...nter the following ping 192 168 40 14 Alternatively you can open the web interface in your browser http 192 168 40 14 3 5 Maintenance 3 5 1 Cleaning Use a dry cloth to clean the housing Note The ES510...

Page 31: ...C Ports ECU D Sub62 male and LC D Sub62 female are used to connect signals which are to be routed via the breakout box BoB Fig 4 1 Signal Paths via the Breakout Box 4 2 Real Time PC Ports The two LAN...

Page 32: ...ES5100 1 Desktop Housing User s Guide 32 Pin Assignment and Connections ETAS...

Page 33: ...ber Barcode for serial number Permissible input voltage range Permissible input voltage frequency Max current consumption with the corresponding input voltage China RoHS WEEE symbol CE marking A warni...

Page 34: ...5 V AC 3 A 230 V AC Switch on current 40 A 115 V AC 60 A 230 V AC Maximum performance 500 W DC Efficiency 82 87 230 V AC Connector 3 pin rubber connector Type IEC 60320 C14 Recommended connecting cabl...

Page 35: ...rating IP20 Max rate of pollution 2 Maximum altitude 2000 m 6500 ft Permissible ambient temperature during operation 5 C to 40 C 41 F to 104 F Permissible storage temperature 20 C to 65 C 4 F to 149...

Page 36: ...ES5100 1 Desktop Housing User s Guide 36 Technical Data ETAS...

Page 37: ...pport For details of your local sales office as well as your local technical support team and product hotlines take a look at the ETAS website Borsigstra e 24 Phone 49 711 3423 0 70469 Stuttgart Fax 4...

Page 38: ...ES5100 1 Desktop Housing User s Guide 38 ETAS Contact Addresses ETAS...

Page 39: ...es connecting 6 25 Documentation 5 E Electrical safety 7 ETAS Contact Addresses 37 Expansion slots 20 F Front panel 15 Fuses 16 H Hard disk 19 Housing fan 21 I Identifications on the product 8 Incorre...

Page 40: ...lity 30 Recycling 9 RoHS conformity China 8 European Union 8 S Safety instructions 5 23 basic 5 Safety instructions labeling 5 Short circuit plugs 16 Slots for I O boards 17 Standards and norms 35 Sup...

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